INSTRUCTION MANUAL
#
PSS
HD
24
EN 24 inch Two Stage Gas Snow Thrower
FR 24 inch Souffleuse à Neige à Deux Phase
ES Quintanieves De Gas De 24 Pulgadas Con Dos Etapas
Model
Have product questions or need technical support? Please feel free to contact us!
Website: www.Amerisuninc.com
www.PowerSmartUSA.com
Toll free: 1-800-791-9458 Mon-Fri 9-5 EST
Email: support@amerisuninc.com
2
TABLE OF CONTENTS
Technical data...................................................................................................3
Introduction...................................................................................................... 4
Safety information............................................................................................4
Knowing your snow thrower............................................................................10
Assembly and adjustments...............................................................................12
Snow thrower preparation................................................................................ 18
Operating your snow thrower...........................................................................21
Maintenance......................................................................................................23
Storage & Cleaning.......................................................................................... 27
Troubleshooting................................................................................................28
Exploded view and parts list............................................................................ 31
Two (2) years limited warranty........................................................................40
TECHNICAL DATA
24 inch Two Stage Electric Start Snow Thrower
Model #: PSSHD24
Engine: 212cc Snow Engine
Engine oil Capacity: 16 fl.oz
Fuel Tank Capacity: 0.66 Gallon
Start System: 120V Electric / Recoil
Clearing Width: 24 inch
Clearing Height: 20 inch
Chute Rotation Angle: 180º
Speed: 6 Forward, 2 Reverse
Tire Size: 13 inch
Overall Dimensions (L x W x H): 32.3x24.8x22in
Weight: 146.3 lbs
EN
Thank you for purchasing PowerSmart products.
It is crucial and highly recommended that you read this instruction manual in
its’ entirety, as this is an invaluable tool and reference point in understanding
the operation of yourunit.
Please register your unit online at www. Amerisuninc.com. This process will allow us to track
your warranty information and update our records regarding your unit accordingly.
Important: Our company does not provide email or personal information to any third party for any
reason. For any questions check our website or call customer service at (800)791 9458.
3
INTRODUCTION
Thank you for purchasing a PowerSmart®Product. This manual provides detailed information regarding
the safe operation and maintenance of this product. Every effort has been made to ensure the accuracy of
the information in this document. PowerSmart®reserves the right to change this product and
specifications at any time without prior notice.
Please keep this manual available to all users during the entire life of the product.
This manual contains special messages to bring attention to potential safety concerns, product
damage as well as helpful operating and servicing information. Please read all the
information carefully to avoid injury and machine damage.
QUESTIONS? PROBLEMS?
To answer questions and resolve issues in the most efficient and timely manner, please contact Customer
Service at (800) 791-9458, Mon-Fri 9am-5pm EST or email: support@amerisuninc.com.
NOTICE REGARDING EMISSIONS
Engines that are certified to comply with U.S. EPA emission regulations for SORE (Small Off Road
Equipment), are certified to operate on regular unleaded gasoline, and may include the following
emission control systems: (EM) Engine Modifications and (TWC) Three-Way Catalyst (if so equipped).
SAFETY INFORMATION
This symbol points out important safety instructions which, if not followed, could endanger
the personal safety and or property of yourself and others. Read and follow all instructions in
this manual before attempting to operate this machine. Failure to comply with these
instructions may result in personal injury.
WARNING! This machine was built to be operated according to the safe operation practices
in this manual. As with any type of power equipment, carelessness or error on the part of the
operator can result in serious injury. This machine is capable of amputating fingers, hands,
toes and feet and throwing foreign objects. Failure to observe the following safety instructions could
result in serious injury or even a fatal occurrence.
It is your responsibility to restrict the use of this power machine to persons who read, understand
and follow the warnings and instructions in this manual and on the machine.
ROTATING PARTS! Only use clean-out tool to clear blockages. NEVER use your
hands.
NEVER direct discharge towards persons or property that may be injured or damaged
by thrown objects.
Keep people away from unit while operating. Keep children out of work area and under
watchful care of a responsible adult.
4
TRAINING
Read, understand, and follow all instructions on the machine and in the manual(s) before attempting to
assemble and operate. Keep this manual in a safe place for future and regular reference.
•
Be familiar with all controls and their proper operation. Know how to stop the machine and disengage
them quickly.
•
Never allow children under 14 years of age to operate this machine. Children 14 and over should read
and understand the instructions and safe operation practices in this manual and on the machine and be
trained and supervised by an adult.
•
Never allow “non-trained” adult personnel to operate this machine without proper instruction.
•
Thrown objects can cause serious personal injury. Plan and map out your snow-throwing pattern to
avoid discharge of material toward roads, bystanders and the like.
•
Keep bystanders, pets and children at least 75 feet from the machine while it is in operation. Stop
machine if anyone enters the area.
•
Exercise caution to avoid slipping or falling, especially when operating in reverse.
PREPARATION
Thoroughly inspect the area where the equipment is to be used. Remove all doormats, newspapers, sleds,
boards, wires, branches and other foreign objects, which could be hazardous and damage the auger
system.
•
Always wear safety glasses or eye shields during operation and while performing an adjustment or
repair to protect your eyes, as thrown objects can ricochet and cause serious injury to the eyes.
•
Do not operate without wearing adequate, winter outer garments. Do not wear jewelry, long scarves
or other loose clothing, which could become entangled in moving parts, and wear footwear that will
improve footing on slippery surfaces.
•
Use a grounded “three-wire” extension cord and receptacle for all machines with electric start
engines.
•
Adjust skid shoe and/or housing height to clear gravel or crushed rock surfaces.
•
Disengage all control levers before starting the engine.
•
Never attempt to make any adjustments while engine is running, except where specifically
recommended in the instruction manual.
•
Let engine and machine adjust to outdoor temperature before starting to clear snow.
5
PERSONAL SAFETY
•
Engine exhaust, and certain vehicle components contain or emit chemicals known to cause cancer,
birth defects or other reproductive harm.
•
Read, understand and follow all instructions on your snow thrower unit and in this instruction manual
before attempting to assemble and operate your machine.
•
Keep this instruction manual in a safe place for future and regular reference. If replacement parts are
needed, refer to the Panel, Chute, Frame and Housing Diagrams and Parts’ Listings on pages 25-30.
•
Stay alert, watch what you are doing and use common sense when operating your snow thrower unit.
•
Do not use your snow thrower unit while you are tired or under the influence of drugs, alcohol,
medication. A moment of inattention while operating the snow thrower may result in severe bodily
injury.
•
NEVER LEAVE YOUR RUNNING SNOW THROWER UNATTENDED. Stop the engine!
•
Do not leave your snow thrower unit until it has come to a complete stop.
•
When stepping backwards, be cautious about any obstacles beneath your feet or behind you avoid
falling.
SERVICE
•
Stop the engine before making any adjustments. Check for misalignment, breakage or binding of
moving parts, and any other conditions that may affect operation.
•
If damaged, have the snow thrower unit serviced by an authorized service center using only specified,
manufactured replacement parts. This will ensure that the safety of the snow thrower unit is
maintained.
SAFE HANDLING OF GASOLINE
To avoid personal injury or property damage use extreme care in handling gasoline. Gasoline is
extremely flammable and the vapors are explosive. Serious personal injury can occur when gasoline is
spilled on yourself or your clothes which can ignite,therefore wash your skin and change clothes
immediately.
•
Use only an approved gasoline container.
•
Extinguish all cigarettes, cigars, pipes and other sources of ignition.
•
Never fuel snow thrower unit’s engine indoors.
•
Never remove gas cap or add fuel while the engine is hot or running.
•
Allow engine to cool at least two minutes before refueling.
6
•
Never over fill fuel tank.
•
Replace gasoline cap and tighten securely.
•
If gasoline is spilled, wipe it off the engine and equipment. Move machine to another area. Wait 5
minutes before starting the engine.
•
Never store the machine or fuel container inside where there is an open flame, spark or pilot light (e.g.
furnace, water heats, space heater, clothes dryer etc.).
•
Allow machine to cool at least 5 minutes before storing.
•
Never fill containers inside a vehicle or on a truck or trailer bed with a plastic liner. Always place
containers on the ground away from your vehicle before filling.
•
If possible, remove gas-powered equipment from the truck or trailer and refuel it on the ground.
•
If this is not possible, then refuel such equipment on a trailer with a portable container, rather than
from a gasoline dispenser nozzle.
•
Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling
is complete. Do not use a nozzle lock open device.
OPERATION
•
Do not put hands or feet near rotating parts, in the auger impeller housing or chute assembly. Contact
with the rotating parts can amputate hands and feet.
•
The auger (impeller) control lever is a safety device. Never bypass its operation. Doing so makes the
machine unsafe and may cause personal injury.
•
The control levers must operate easily in both directions and automatically return to the disengaged
(vertical) position when released.
•
Never operate with a missing or damaged chute assembly. Keep all safety devices in place and
working.
•
Never run an engine indoors or in a poorly ventilated area. Engine exhaust contains carbon monoxide,
an odorless and deadly gas.
•
Do not operate machine while under the influence of alcohol or drugs.
•
Muffler and engine become hot and can cause burning. Do not touch. Keep children away.
•
Exercise extreme caution when operating on or crossing gravel surfaces. Stay alert for hidden hazards
or traffic.
•
Exercise caution when changing direction and while operating on slopes.
7
•
Plan your snow-throwing pattern to avoid snow discharge towards windows, walls, cars etc., thus
avoiding possible property damage or personal injury caused by a ricocheting debris.
•
Never direct discharge at children, bystanders and pets or allow anyone in front of the machine.
•
Do not overload machine capacity by attempting to clear snow at too fast of a rate….
Remember!
Slow and steady operation is best to avoid clogs of snow being impelled too rapidly.
•
Never operate this machine without good visibility or light. Always be sure of your footing and keep
a firm hold on the handles. Walk, never run.
•
Disengage power to the auger system (auger/impeller) by releasing the auger control (lever) when
transporting or not in use.
•
Never operate machine at high transport speeds on slippery surfaces. Look down and behind and use
care when backing up.
•
If the machine should start to vibrate abnormally, stop the engine, disconnect the spark plug wire and
ground it against the engine. Inspect thoroughly for damage. Repair any damage before starting and
operating.
•
Disengage all (drive and auger) control levers and stop engine before you leave the operation position
(behind the handles).
•
Wait until the auger /impeller comes to a complete stop before unclogging the chute assembly,
making any adjustments or inspections.
•
Never put your hand in the discharge or collector openings. Always use the clean-out tool provided to
unclog the discharge opening. Do not unclog chute assembly while engine is running. Shut off engine
and remain behind handles until all moving parts have stopped before unclogging.
•
Use only attachments and accessories approved by the manufacturer (e.g. wheel weights, tire chains,
cabs etc.).
•
When staring engine, pull cord slowly until resistance is felt, then pull rapidly, Rapid retraction of
starter cord (kickback) will pull hand and arm toward engine faster then you can let go. Broken bones,
fractures, bruises or sprains could result.
•
If situations occur which are not covered in this manual, use care and good judgment contact
customer support for assistance.
MAINTENANCE & STORAGE
•
Never tamper with safety devices. Check their proper operation regularly. Refer to the maintenance
and adjustment sections of manual.
•
Before cleaning, repairing, or inspecting machine disengage all control levers and stop the engine.
•
Wait until the auger impeller comes to a complete stop. Disconnect the spark plug wire to prevent
unintended starting.
•
Check bolts and screws for proper tightness (EVERYTIME before & after use) as engine vibration
could cause hardware to loosen…consider using a Loc-Tite product to keep hardware secure.
8
This process will keep the machine in safe working condition. Also, visually inspect machine for any
damage.
•
Verify that the auger gearbox, located between your right and left auger blades, has substantial
lubricant in the casing.
The gearbox fill and drain plugs (bolts) are the only “vertical” plugs (bolts) on the gearbox assembly
when viewed in the standing position. The top plug (bolt) is used for filling…the bottom plug (bolt) is
for draining. Simply remove the top plug (bolt) for verification of lubricant, as it should be inside. To
drain, simply remove bottom plug (bolt).
•
Do not change the engine governor setting or overspeed the engine. The governor controls the
maximum safe operating speed of the engine.
•
Snow thrower auger belts, shave plates, shear pins and skid shoes are subject to
wear and damage, therefore it is expected that the owner assume personal
responsibility for the maintenance (removal & installation) of these items.
•
For your safety protection, frequently check all components and replace with original equipment
manufacturers (OEM) parts only. Use of parts which do not meet the original equipment
specifications may lead to improper performance and compromise safety.
•
Check (drive & auger) control lever (handles) and cables periodically to verify they engage and
disengage properly and adjust, if necessary. Refer to the adjustment section in this operator's manual
for instructions.
•
Maintain or replace safety and instruction labels, as necessary.
•
Observe proper disposal laws and regulations for gas, oil, etc. to protect the environment.
•
Prior to storing, run machine a few minutes to clear snow from machine and prevent freeze up of
auger impeller and completely wipe down unit, while inspecting for frozen components.
•
Never store the machine or fuel container inside where there is an open flame, spark or pilot light
such as water heater, furnace, clothes dryer etc.
•
Always refer to the operator's manual for proper instructions on off-season storage. A YouTube video
is available, which illustrates this process:
https://www.youtube.com/watch?v=X4KYcFEfeY4
•
Check fuel line, tank, cap and fittings frequently for cracks or leaks. Replace if necessary.
•
Do not crank engine with spark plug removed.
•
Have the machine inspected annually by an authorized service dealer to ensure that all mechanical
and safety systems are working properly and have not worn excessively*. Failure to do so can result
in accidents, injuries or death.
*Pleasenote that anannual inspectionis notcovered withinthe warranty
program…only
REPAIR service.
DO NOT MODIFY THE ENGINE
To avoid serious injury or death, do not modify engine in any way. Tampering with the governor setting
can lead to a runaway engine and cause it to operate at unsafe speeds. Never tamper with factory
setting of engine governor.
9
KNOWING YOUR SNOW THROWER
1
Drive
Control
Lever
10
Auger
Blade
Use the illustrations below to become familiar with the locations and functions of the various components
and controls of this snow thrower.
1 2 3 4 5 6 7
18
17
16
15
14
13
12
11
2
3
4
5
6
7
8
9
8
9
10
Drive Speed/Gear Control 11 Skid Shoe
Chute Deflector Control 12 Wheel Tire
Auger Control Lever 13 Belt Cover
Chute Rotation Handle 14 Electric Start Button
Clean Out Tool 15 Lower Handle
Discharge Chute Deflector 16 Recoil Start Handle
Discharge Chute 17 Handle Knob
Auger Housing 18 Oil Dipstick
10
19
19
Fuel
Tank
Cap21Switch
Key
20 21 22
20 Primer Bulb 22 Choke Lever
Drive Control Lever
Located on the right side of the upper handle, the Drive Control Handle is used to engage and disengage
the drive wheels. Squeeze the Drive Control Handle against the upper handle to engage the wheels;
release to disengage.
Drive Speed/Gear Control
The Speed/Gear Control is located on the center of the panel and is used to set the drive speed and
direction of travel. It can be moved into any of eight positions (four forward and two reverse gear settings)
Auger Control Lever
Located on the left side of the upper handle, the Auger Control Handle is used to engage and disengage
the augers. Squeeze the Auger Control Handle to engage the augers; release to disengage the augers.
Chute Rotation Handle
To adjust snow discharge direction, rotate the handle clockwise or counter-clockwise….should rotate
180 degrees.
Skid Shoe
Position the shoes based on the surface conditions. Adjust upward for hard-packed snow. Adjust
downward when operating on gravel or crushed rock surfaces.
Auger Blade and Impeller
When engaged, the auger blades rotate to cut snow and direct it into the auger/impeller housing to be
discharged out the chute.
Clean-out Tool
The chute Clean-out Tool is conveniently fastened to the rear of the auger housing with a mounting clip.
It is used to clean the chute assembly and chute opening when snow and ice become lodged.
WARNING! Never use your hands to clear a clogged chute assembly. Shut off engine and remain behind
handles until all moving parts have stopped before unclogging.
11
ASSEMBLY ANDADJUSTMENTS
The following section describes steps necessary to prepare the snow thrower for use. If after reading this
section, you are unsure about how to perform any of the steps please call (800) 791-9458 Mon-Fri 9-5
EST for customer service assistance. Failure to perform these steps properly can damage the snow
thrower.
Unpacking
Unpack the snow thrower and all its parts, and compare against the list below.
1.
Snow Thrower
2.
Discharge Chute Assembly
3.
Chute Rotation Handle
4.
(Qty. 2) one set of Skid Shoes with attaching hardware
5.
(Qty. 4) extra M6 Shear Pins and M6 Locknuts
6.
Two tires with dowel pins.
7.
Speed control connection Rod.
8.
20oz 5W-30 oil
ASSEMBLY
Your Snow Thrower will require some assembly. Please complete the following steps before using your
Snow Thrower.
WARNING: This snow thrower is heavy. Assembly procedures may require lifting
equipment utilizing two people.
Step 1: Installing the Tire
1. Installing left and right tire as indicated on Figure 1. Please move left tire to right if axle move
to left when you install right tire.
2. Insert bolt and dowel pin as indicated on Figure 2.
Figure 1 Figure 2
12
Step 2: Installing the Upper Handle
Figure
3
1.
When installing the Upper Handle, please note that the Drive & Auger Cables will already be
pre-attached to Upper Handle.
2.
Attach Upper Handle using the Frame Handle Assembly Hardware (4 sets /Knob, Saddle
Washer, M8 Nut, T-Screw) for your Upper & Lower Handle connection.
3.
When attaching Assembly Hardware, make sure ALL cables are underneath the Frame (Upper &
Lower) Handles after installation as indicated in Figure 3. VERY IMPORTANT!!!***
***Assembling Drive & Auger Cables over the top of the Frame
Handle will cause unnecessary tension in the cables, resulting in the Snow
blower propelling forward when starting theengineand may cause damagetothe
drive&auger control
4.
Cut and remove all tie wraps that are on Cables, Frame Handles, Drive Control (Lever) &
Auger Control (Lever).
5.
Verify that the connection for the Upper & Lower Drive/Auger Cables is accurate. (See
Figure 3)
(levers) when trying to engage them.
13
Step 3: Installing Speed Control Connection Rod
1. Install the connection rod to the hole in the Frame as indicated on Figure 4 -1.
2. Install another side of connection rod to the hole in the trigger as indicated on Figure 4-2.
Fig.4-2
Fig.4-1
14
Step 4: Installing The Chute Assembly
Figure
6
1.
Insert Lower Discharge Chute/Support Tube Assembly into the designated Chute opening for the
Lower Discharge Chute, while inserting the Support Tube into the designated base of the Frame.
(See Figure 5).
2.
Secure Support Tube to base with (2) Screws and nuts provided.
Figure 5
Step 5: Installing the Chute Handle
1.
Slide Chute Handle through Chute Handle Guide near the Upper Panel, as indicated on Figure 6.
2.
Attach Chute Handle to base of Chute Gear Connection and secure with Cotter Pin, as indicated on
Figure 6.
15
3.
Verify that ALL cables are clear and not obstructing the Chute Handle operation of your snow
thrower unit. Clip the cable into the hook. (See Figure 7)
Figure 7
Step 6-Installing Clean Out Tool
1. Insert the clean out tool into the lower handle bracket
Figure 8
16
Step 7 – Skid shoes installation and adjustments
1.
Locate the set of skid shoes from parts bag and remove the bolts.
2.
Loosely install the skid shoes using the bolts and hex nuts as shown on each side of the auger housing.
Make sure the skid shoe tip faces out.
Adjustment of the skid shoes sets the height above the ground at which the auger shave plate operates.
For clearing snow from concrete, asphalt, and other smooth surfaces, set the auger shave plate so that the
bottom of the plate is just above the ground.
For clearing snow from gravel, dirt, and other rough surfaces set the auger shave plate slightly above the
ground to avoid dirt and gravel from entering the auger.
The optimal height of the plate will vary depending on the type of surface being cleared. Surfaces with
larger gravel or stones require a higher shave plate setting.
3.
Move the snow thrower to a solid, smooth, and level surface.
4.
Place a spacer board on the ground underneath the auger shave plate between the skid shoes. The
thickness of the board should be the same as the height above the ground you wish to raise the auger
shave plate. The skid shoes should not touch the board.
5.
With the two nuts loose allow the skid shoe to slide to the ground then tighten the nuts to secure the
skid shoe.
17
SNOW THROWER PREPARATION
ADD OIL
The snow thrower is shipped without oil. User must add the proper amount of oil before operating the
snow blower for the first time. The oil capacity of the engine crankcase is 16 fl. oz. For general use, we
recommend 5W-30, 4-stroke engine oil.
ENGINE OIL RECOMMENDATIONS
Select good quality detergent oil bearing the American Petroleum Institute (API) service classifications
SJ, SL, or SM (synthetic oils may be used). Use the ASE viscosity grade of oil from the following chart
that matches the starting temperature anticipated before the next oil changes.
To add oil, follow these steps:
1.
Make sure the snow thrower is on a level surface. Tilting the snow thrower to assist in filling will
cause oil to flow into engine areas and will cause damage. Keep
snow thrower level!
2.
Remove the dipstick from the engine.
3.
Add oil slowly as to not overflow the unit.
4.
To check the oil level, wipe the dipstick with a clean rag. Insert
the dipstick into the oil fill opening without screwing it in.
Remove the dipstick to check the oil mark.
5.
Slowly add more oil and repeat step 4 until the oil mark reaches to
the top of the dipstick. Do not overfill the crankcase.
6.
Check for oil leaks. Tighten dipstick firmly.
ADD GASOLINE
Use fresh (within 30 days from purchase), lead-free gasoline with a minimum of 87 octane rating. Do not
mix oil with gasoline.
To add gasoline, follow these steps:
1.
Make sure the snow thrower is on a level surface.
2.
Unscrew fuel tank cap and set aside. NOTE: The fuel cap may be tight and hard to unscrew.
3.
Slowly add unleaded gasoline to the fuel tank. Be careful not to overfill. The capacity of the fuel tank
is 0.66 gallons. NOTE: Do not fill the fuel tank to the very top. Gasoline will expand and spill over
during use even with the fuel cap in place.
4.
Reinstall fuel cap and wipe clean any spilled gasoline with a dry cloth.
IMPORTANT:
•
Never use an oil/gasoline mixture.
•
Never use old gasoline.
•
Avoid getting dirt or water into the fuel tank.
•
Gasoline can age in the tank and make starting difficult. Never store snow thrower for extended
periods of time with fuel in the tank or the carburetor.
18
•
NOTE: After completing the above preparation, the engine is ready to be started.
WARNING! Keep the area of operation free from foreign objects that can be thrown by the auger and/or
impeller blades. Perform a thorough inspection of the area since some objects may be hidden from view
by surrounding snow. If the snow thrower hits an obstruction or picks up a foreign object during use, stop
the snow thrower immediately, remove the obstruction, and inspect it for damage. Repair or replace any
damaged parts before restarting and operating you snow thrower.
•
Keep children, pets, and bystanders away from the area of operation. Be aware that the normal noise
of the snow thrower when turned on may make it difficult for you to hear approaching people.
•
Start your clearing path by throwing snow in a back and forth motion. To clear in the opposite
direction, stop your snow thrower and pivot it on its’ wheels to face the opposite direction. Make sure
to overlap clearing paths.
•
Determine the direction of the wind. If possible, move in the same direction as the wind so that the
snow is not thrown against the wind, back into your face and on the just cleared path.
WARNING! DO NOT USE YOUR HANDS TO UNCLOG CHUTE.
Stop the motor before
removing debris. Use the supplied Clean-out tool to unclog the chute. Do not walk in front of your
running snow thrower. Do not direct discharged snow towards bystanders.
•
Do not apply additional man-made load to the engine since this may damage the engine.
•
Some parts of your snow thrower may freeze under extreme temperature conditions. Do not attempt
to operate your snow thrower with frozen parts. If the parts freeze while your snow thrower is in use,
stop the unit and inspect it for frozen parts. Thaw all parts before restarting and operating your snow
thrower. Never force parts or controls that are frozen. Never use an open flame of any sort to thaw
frozen parts.
Pre-Operation Inspection -
IMPORTANT!!!
Before using your snow thrower for the first time, check the following:
•
Have you read and followed all setup and operation procedures for the engine as outlined?
•
Has the engine been filled with oil and gasoline to the proper level?
•
Are all snow thrower components properly attached and assembled?
•
Are there any broken or damaged parts?
•
Are all fasteners tight?
•
Are the tires inflated to the proper pressure?
NOTICE: If you are unsure about the assembly or condition of any of your snow thrower parts, please
call our customer service department at (800)791 9458.
AUGER AND DRIVE CONTROLS
1.
To engage the auger (blades), press down on the auger control lever (left side handle).
2.
To engage the drive, press down on the drive control lever (right side handle). The machine should
start moving in the direction and speed for the respective setting on the speed/gear control.
19
3.
When finished clearing a snow path, release the auger control lever (handle) and the drive control
lever (handle).
Auger Control
L
Lever (Handle)
Drive Control
Lever (Handle)
R
Attention: Release (disengage) the auger and drive control lever (handles) before adjusting the drive
speed control lever. NEVER change the drive/gear speed while your snow thrower is in motion, as it
will damage the drive mechanism and void the warranty.
DRIVE SPEED/GEAR CONTROL
Move the drive speed control lever to the desired speed. There are eight (8)
settings: six (6) forward speeds and two (2) reverse speeds. 1 is the slowest
forward speed and 6 is the fastest forward speed. R1 is the slowest reverse
speed and R2 is the fastest reverse speed.
Note: There is no neutral drive setting since the drive control handle must
be engaged for movement. Neutral is achieved when the drive control
handle is disengaged.
CHUTE DISCHARGE DIRECTION ADJUSTMENT
WARNING - Never direct the snow discharge chute at the operator, bystanders, vehicles or
nearby windows. Discharged snow and foreign objects accidentally picked up by the Snow
Thrower can cause serious damage and severe bodily injury. Always point the discharge
chute in the opposite direction from potential hazards. The discharge chute can be adjusted 180º by
rotating the chute rotation handle. Rotate the chute rotation handle clockwise to move the discharge chute
to the left; counterclockwise to move the chute to the right.
20
OPERATING YOUR SNOW THROWER
MANUAL START THE ENGINE
To manual start the engine, perform the following steps:
1.
Check the oil and fuel levels.
2.
Move the choke lever to the “CLOSE” position.
3.
Make sure insert the switch key.
4.
Press the primer bulb 3 times.
5.
Pull on the recoil starter handle slowly until a slight resistance is felt, then pull quickly to start the
engine. Return cord gently into the recoil starter. Never allow the cord to snap back.
6.
If engine fails to start, repeat step 4. NOTE: After repeated failed attempts to start the engine, please
consult the troubleshooting guide before attempting again. If problems persist, please call customer
service.
7.
Once the engine has started, slowly return the choke lever all the way to the “OPEN” position.
8.
Allow the engine to run for several minutes before cleaning snow. This allows the engine to stabilize
its speed and temperature.
ELECTRIC START THE ENGINE
To start the engine using the electric start function, perform the following steps:
1.
Check the oil and gas levels.
2.
Move the choke lever to the “CLOSE” position.
3.
Make sure insert the switch key.
4.
Press the primer bulb 3 times.
5.
Plug the power cord to starting motor.
6.
Press the start button for 2-3 seconds or until the engine starts. NOTE: If the engine does not start
after 2-3 seconds, release the start button.
7.
If engine fails to start, wait 10 seconds, then repeat step 6. NOTE: After repeated attempts to start the
engine, please consult the troubleshooting guide before attempting again. If problems persist please
call customer service.
8.
Once the engine has started. Slowly move the choke lever all the way to the “OPEN” position. Allow
the engine to run for several minutes before attempting to clean snow.
CLEARING SNOW
Start the engine once your snow thrower has been running outside for several minutes, it is now ready for
use. Make sure the path in front of your Snow Thrower is free from people, animals, objects, and all other
obstructions except for snow.
Adjust the chute outlet to the desired direction.
Turn the chute rotation handle clockwise or counter-clockwise until the desired position is reached.
WARNING! Never direct the chute outlet toward people or animals. While snow may seem harmless, it
can contain rocks or other debris that can cause serious injury when projected through the chute.
1.
Engage/depress the auger control lever (handle) to start the augers and impeller turning.
2.
Set the desired direction and speed using the speed/gear control lever.
21
3.
Engage/depress the drive control lever (handle) and direct the snow thrower into the snow to be
cleared.
NOTICE: NEVER change speed/gear positions while the drive control lever (handle) is engaged.
Disengage the drive control handle BEFORE changing speeds or directions. If the snow is deeper than
the height of the auger, remove it in several steps taking narrower swaths. Make several passes with the
auger overlapping the cleared areas and reduce forward speed.
For the best clearing efficiency, clear snow before it melts, refreezes and hardens. Hard packed
and wet snow can be very difficult to clear.
Clearing wet heavy snow can be a challenge, depending on ambient temperature, humidity levels, and
overall climate conditions including actual snow conditions, there may be no 100% solution as snow may
be too wet or compacted to move or throw. Wet snow will tend to clog and stick more to the augers and
chute. Keep the auger engaged as much as possible when clearing wet snow to help prevent clogging.
WARNING! If snow is filled with foreign material, damage to the snow thrower may result. Avoid
snow with foreign materials.
STOPPING
When finished using your snow thrower, perform the following steps to shut it down.
1.
Engage the auger and impeller for 30 seconds to clear any remaining snow inside your snow thrower.
2.
Stop the auger blade rotation by releasing the (left) auger control lever (handle).
3.
Remove Engine Safety Switch Key to stop engine operation.
4.
Remove snow from all snow thrower surfaces including the auger housing and chute areas.
CLEARING RESTRICTIONS
If the snow discharge chute or auger housing becomes clogged STOP the engine,Remove the Engine Safety
key and make sure that all rotating parts have come to a complete stop. Use the supplied snow clean out tool
to clear the obstruction. After unclogging, wipe the tool clean, and place it in the holder on top of the auger
housing.
MAINTENANCE
WARNING! Never perform maintenance while your snow thrower is running. Turn OFF the engine by
removing the switch key before performing any maintenance tasks on，your Snow Thrower.
Proper maintenance of your snow thrower will help prolong its life. Please perform the following
maintenance procedures as required.
Do not attempt to repair your snow thrower unless you have the proper tools and instructions for
disassembly and repair.
Check the bolts at frequent intervals for proper tightness to ensure that the equipment is in safe working
condition.
After each snow removal session, run the snow thrower for a few minutes to prevent the auger/impeller
system from freezing. Stop the engine, wait for all revolving parts to stop completely, and wipe residual
ice and snow off the unit. Rotate the chute rotation handle several times to remove any excess snow.
22
MAINTENANCE PROCEDURES
TIRE INFLATION
Before each use of your Snow Thrower, check the tire pressure. The pressure in each tire should be in the
range of 20-24 psi for the best performance. The pressure can be checked using an ordinary tire pressure
gauge. Fill the tires using a small or pressure regulated air compressor.
WARNING! DO NOT OVER-INFLATE THE TIRES.
and cause severe bodily injury.
SHAVE PLATE REPLACEMENT
Remove both skid shoes and hardware including carriage bolts and nuts which attach shave plate to snow
thrower housing. Reassemble new shave plate, making sure heads of the carriage bolts are to the inside of
the auger housing.
AUGER OR IMPELLER JAMS
WARNING!
or even amputation to a person's body parts. Even if you do not see the auger or
impeller rotating, it may start at any time if the engine is running.Remove the
Safety Key before cleaning the jams.The chute clean-out tool is fastened to the
upper tube with mounting clips.
1.
Always turn OFF the engine before attempting to clear any clogs or jams.
2.
Keep hands and feet away from rotating parts while the engine is running.
3.
Do not wear loose fitting clothing that can become entangled in rotating
parts.
4.
Wait until the auger and impeller have come to a full stop.
5.
Clear any visible jams using the clean out tool attached to your machine.
WARNING! DO NOT try to clear jams with your hands or feet.
The auger and impeller rotate at fast speeds which can cause harm
Over-inflating could cause a tire to burst
Clean-out tool
AUGER SHEAR PINS REPLACEMENT
Shear pins are used to attach the auger shaft to the auger
blades. Stop the engine by removing the safety key.A clog or
jam in the augers may cause one or multiple shear pins to break.
The shear pins are a safety mechanism and designed to break
under high load or impact and protect the auger drive system
from damage.
Replacement shear pins and nylon locknuts are provided
with your snow thrower.
For additional replacement shear pins, please call the
customer service department at (800)791 9458.
1.
Turn off the engine and wait for all moving parts to come to a complete stop. Remove any remnants
of the broken shear pin. It may be necessary to unscrew the nut from the broken shear pin and drive
out the broken pin.
2.
Insert a new shear pin through the hole in the auger shaft and tighten using the shear pin nylon locknut.
Do not over-tighten the nylon locknut.
20
NOTICE: Never replace the shear pins with standard pins or fasteners. Damage may occur to the snow
Upper
Nuts
Lower
Nuts
blower and drive systems.
DRIVE SPEED CONTROL ADJUSTMENT
The speed/gear control lever is connected to connection rod that work in tandem to control machine speed
and direction.
Depending on if the connection rod setting towards forward or reverse, adjustment of the connection rod
will vary.
To adjust the connection rod, two nuts should be moved up and down until there is a positive direction change
when the lever is shifted between F1 and R1. The middle position between these two settings is neutral (there is
no actual neutral "notched" position on the control panel).
1. With the engine running engage the drive control handle and move the speed control lever between 1 and R1
to determine which way the connection rod need to be adjusted. Release the drive control handle when
shifting between gears.
2. Loosen the jam nuts on connection rod (only one or two threads) and move upper and down nuts as required
until a positive direction change is achieved when the lever is shifted between F1 and R1. This may take
multiple attempts to find the exact setting.
3. Tighten the cable jam nuts once the proper setting has been achieved.
AUGER BELT REMOVAL
WARNING! Entanglement Hazard – Before performing any service procedures, make sure the engine is
off and remove the spark plug wire from the spark plug to ensure the engine cannot accidently start.
Note: Record component position before disassembly, to assist in reassembly.
1.
Disconnect the upper cable from the auger control handle.
2.
Remove (Qty. 2) hex screws and remove belt cover.
21
3.
Loosen the belt guide pin hex screw (installed on engine crankcase) and rotate the pin away from the
pulley.
Step 1 Step 2 Step 3
4.
Left Side - Loosen the hex nuts attaching the auger housing to the main frame.
5.
Right Side - Remove the hex nuts, lock washers and flat washers attaching the auger housing to the
Screw
main frame.
6.
Remove the belt from the drive pulley while pulling the right side of the auger housing away from the
main frame just enough to access the belt and auger pulley.
7.
Push the auger tension pulley arm to move the auger brake, away from the belt to allow removal of
the belt.
8.
Remove the auger belt.
Pulley
AugerBrake
Step 4
Step 5
Step 6
Step 7
AUGER BELT INSTALLATION
WARNING! Entanglement Hazard – Before performing any service procedures, make sure the engine is
off and remove the spark plug wire from the spark plug to ensure the engine cannot accidently start.
1.
Push the auger tension pulley arm to move the auger brake to allow access for installation of the belt
into the auger pulley.
2.
Route the belt to the inside of the tension pulley, auger brake and install the auger belt onto the drive
pulley while pulling the auger housing into position with the main frame.
3.
Install and/or tighten the hex nuts attaching the auger housing to the main frame. Tighten all fasteners
securely, do not over tighten.
4.
With the belt installed on both pulleys and tension pulley in position, move the belt guide pin to
within 3/16 to 3/8 in. from the belt seated in the pulley and tighten the pin in position.
Step 1
Auger Brake
22
Step 2
22
Step 4
Note: The belt guide pin helps keep the belt in the pulley when the belt is disengaged. The pin should not
be tight to the belt. The pin should be loose enough to allow the belt to spin freely but not allow the belt to
jump off the pulley.
5.
Connect the upper cable to the auger control handle.
6.
Install belt cover using (Qty. 2) hex screws.
WARNING! Ensure the belt cover is installed and all safety guards are in place before the engine is
started and at all times when the engine or machine are operating.
AUGER BELT AND RELATED COMPONENT INSPECTION
When replacing your snow blower auger belt, it is important to determine the cause of the failure (if
applicable) and take corrective action to avoid repeated failure.
Inspect the belt:
•
Correct size and type • Fraying or peeling apart
•
Missing pieces • Cracks and tears
•
Burning • Uneven wear patterns
•
General damage • Foreign material on belt, oil, grease, dirt etc.
Inspect the auger pulleys:
•
Broken sheave or hub
•
Loose or missing mounting bolts
•
Bent or "out-of-round" condition (pulley doesn’t spin true)
•
Misaligned pulleys
•
Foreign material on pulleys, oil, grease, dirt, etc.
•
Misaligned tension pulley
•
Tension pulley loose or damaged
•
Tension pulley and arm assembly operation
•
Does the tension arm move freely both engaged and disengaged directions without binding?
•
Misaligned tension pulley, the pulley should move parallel to the belt centered to the belt
•
Check return spring operation and tension
Inspect the auger control lever (handle) and cable:
•
Cable and connection damage
•
Free movement (from engage to disengaged positions)
•
Binding or improperly routed cable
•
Cable pulley(s) damage, misalignment and binding
•
Cable adjustment plate damaged or improper installation
•
Handle damaged or binding at pivot
23
STORAGE & CLEANING
PROPER STORAGE PROCEDURES
WARNING! Never store your snow shrower for extended periods of time with fuel in the tank or
carburetor. Fuel stabilizer can be added to the fuel in can to extend its shelf life for storage.
Store the unit in a locked, dry place out of the reach of children to prevent unauthorized use or damage.
Cover loosely with a tarp for added protection.
CLEANING
1.
To clean your Snow Thrower, use a damp cloth and mild detergent on the surfaces only. Never get
soap or water inside the working mechanisms of your Snow Thrower.
Note: Do not clean with water. Water will freeze due to low temperature and damage the machine.
2.
Clean the Snow Thrower of snow and ice buildup before storing or transporting. Be sure to secure the
unit while transporting.
3.
Inspect the Snow Thrower carefully for worn, loose, or damaged parts. Check connections and
screws and tighten if necessary.
24
TROUBLESHOOTING
Problem
Causes
Remedy
proper
manner.
Spark
plug
wire
disconnected
Connect
wiretospark
plug
Safety
key
not
inserted
in
engine
ignition
Insert
key
fully
into
the
switch
Blocked
or
clogged
fuel
system
or
line
Clean
fuel
system
or
line
CHOKE
inONor
partial
ON
position
Move
CHOKE
levertoRUN
30
daysinsome
cases)
Blocked
or
clogged
fuel
system
or
line
Clean
fuel
system
or
line
Carburetor
isinneedofcleaning
Clean
fuel
system
and
carburetor
Spark
plug
wire
loose
Connect
and
tighten
spark
plug
wire
Engine
oil
level
loworempty
Add
oil
WARNING - Before attempting to make any inspections, repairs or adjustments, stop the engine, wait for all moving
parts to stop moving and carefully disconnect the engine spark plug wire. If tipping or
turning the snow blower is required for any inspection or repair, first wait until the engine is cool to the touch and then
drain the engine of all fuel and oil into suitable containers and store or dispose of in a
Engine Systems - Note: For all engine problems, see the below troubleshooting information.
Clean, adjust gap, or replace spark plug.
Faulty spark plug
Discontinue choke or primer use, clean or replace
Engine Fails to
Start
(Engine cranks
over)
Engine flooded with fuel
Choke not in START position
Fuel incorrect, old or stale, will not ignite
spark plug.
Move choke to START position, after engine starts
slowly move to RUN position as engine speed and
operation stabilizes at the set rpm. If engine still
does not start move to half choke and crank engine.
Empty and clean fuel tank & carburetor, refill with
fresh, clean gasoline. (Note: Fuel may become stale
30 days in some cases)
after
Engine electric
starter
will not crank
engine
Engine runs
erratic,
stalls or seems
low on
power
Extension cord is not properly attached to
electric starter terminal
No power from power supply, tripped
breaker
Extension cord wire gauge is too small or
cord is too long
Fuel incorrect, old or stale
Faulty spark plug
Engine oil over filled
Re-insert extension cord into electric starter
terminal.
Check power supply extension cord is attached to.
Use proper rated and length extension cord
Empty and clean fuel tank & carburetor, refill with
fresh, clean gasoline. (Note: Fuel may become stale
after
Clean, adjust gap, or replace spark plug, see Engine
Operator's manual
Drain oil to proper level. Oil should not be above
the top 2 threads of LOWER fill plug.
25
Problem
Causes
Remedy
Drive system
Wheel
to
axle
pins
broken
or
missing
Replace
pins
attaching
wheels
to
axle
Drive
control
cable
binding,
won’t
release
Repair,
replace
cable
as
necessary
pin.
Replace
auger
belt
Auger
blade(s)
damaged
or
bent
Replace
auger
blade(s)
Impeller
damaged
Replace
impeller
No forward or
reverse drive
movement when
drive handle
engaged
Drive speed control
stuck in gear or
won’t change gears
Drive speed control
allows only 1
direction
Drive engaged
when drive control
handle released
Auger System
Check drive belt tension pulley for damage or
incorrect tension, repair as necessary. Replace
Drive belt loose or damaged
Friction drive wheel is worn or damaged Replace friction drive wheel
Friction drive wheel wet or slipping
Speed control lever loose or damaged, not
moving speed control cables
Speed control cables loose, damaged or
binding
Speed control cables misadjusted, loose,
damaged or binding
Friction drive wheel return spring broke or
missing Replace spring, adjust cable as necessary
Chute assembly clogged
Auger shear pins broken
drive belt.
Allow snow blower to dry and or warm up or
adjust drive cable tension as necessary
Check speed control lever and cables for damage
or loose or missing parts. Repair or replace parts as
needed, ensure pivot stud spring tension is correct,
adjust pivot nut spring tension as needed.
Repair, adjust or replace as necessary
Check speed control lever and cables for damage
or loose or missing parts. Repair or replace parts as
needed. Adjust drive speed control cables, see
Drive Speed Control Cables Adjustment
Clean chute and inside of auger housing with
clean-out tool
Replace shear pins. Check each auger blade shear
Auger not rotating
when auger control
handle engaged or
Not blowing snow
or Poor snow
blowing
performance
Foreign object in auger or impeller causing
auger to stop without shearing pins Remove object from auger or impeller areas
Auger belt loose, slipping, worn or
damaged
Auger belt tension cable loose, damaged or
binding Repair, adjust or replace as necessary
Check bearings, bushings and all system parts for
Auger gearbox mechanical damage, auger
drive system not rotating freely (binding)
Impeller not connected to impeller shaft,
impeller or shear pins broken
Forward speed too fast while blowing
snow, overload
damage or mechanical binding. Repair or replace
as necessary using proper lubrication
Replace shear pins or impeller as necessary
Allow engine to maintain its speed.
26
Problem
Causes
Remedy
Auger System
belt,
oil,
grease,
dirt
etc.
beltifnecessary
Incorrect
or
damaged
auger
belt
Replace
with
correct
size
and
type
belt
Auger belt broken,
or repeated failure
Auger rotating
when
auger control
handle released
Auger tension pulley arm return
spring broken or missing Replace tension arm return spring
Auger tension pulley arm stuck or
binding Repair or replace tension arm as necessary
Auger tension pulley arm or
pulley
misaligned or damaged
Foreign material on pulleys and
Auger pulleys misaligned, loose,
damaged or bent Replace or align pulleys as necessary
Auger belt guide pin not adjusted
Auger tension pulley arm return
spring broken or missing Replace tension arm return spring
Repair, replace or align tension arm and or
pulley as necessary
Clean belt and pulleys as necessary, replace
Adjust belt guide pin to within 1/8 to 3/16 in.
from pulley. (Guide pin keeps belt in pulley
when disengaged)
27
EXPLODED VIEW AND PARTS LIST
Panel Assembly
Item Stock# Description Qty Item Stock# Description Qty
1 303020498 Hex Flange Screw M8X18 4 21 203070105 Handle Cover 2
2 303080555 Lower Handle 1 22 303181183 Left Operation Trigger 1
3 303020461 Washer Φ8 4 23 303010193 Screw 6×16 3
4 303043010 T-screw M8×55 4 24 303042042 Flat Washer φ6×φ16×2 3
5 203020336A Knob 4 25 303160746 Cushion Cover 3
6 303030066 Nut M8 4 26 303071343 DB7109 Gear Plate 1
7 303200050 Lower Drive Cable 1 27 303020275 Hex Washer Bolt M8X40 4
8 303200012 Lower Auger Cable 1 28 303042013 Flat Washer φ8×φ22×2 4
9 303071442 Speed Control Connection Rod 1 29 303030077 Flange Lock Nut M8 4
10 303030076 Flange Normal Nut M8 2 30 203050373 Panel
11 303160846 Dowel Pin φ2 2 31 303071336 Right Operation Trigger
12 303042023 Flat Washer φ8×φ18×2 1 32 303030130 Flang Nut
13 303123034 Connection Rod Pin Φ7 1 33 303030077 Flang Lock Nut
14 303200106 Upper Auger Cable 1 34 203070085 Control Handle
15 303200130 Upper Drive Cable 1 35 203021099 Drive Cable Control Plate
16 203050057 Clean Out Tool 1 36 203020380 Tooth Gasket
17 203050512 Rocker Seat 1 37 303130074 Spring
18 303010164 Screw M6×20 1 38 203070102 Control Handle
19 303181160A Upper Handle Welding 1 39 303020274 Hex Bolt M8X45
20 303020486 Hex Flange Bolt M6X50 2
1
1
2
2
1
1
1
2
1
2
28
Chute Assembly
Item Stock # Description Qty Item Stock # Description Qty
1 203050514 Chute 1 20 303181164 Small Support Tube Welded 1
2 303030087 Hex Flang Lock Nut M6 1 21 303030077 Locknut M8 1
3 303071344 Cable Seat 1 22 303130325 Pressure Spring φ3 1
4 303020244 Hex Flang Bolt M6×14 1 23 303071056 Locating Plate 1
5 303200117 Chute Cable 1 24 303020165 Square Bolt M8X55 1
6 303030077 Hex Flang Lock Nut M8 2 25 303020246 Bolt M6X16 2
7 303020622 Bolt M8×20 2 26 303030032 Locknut M6 2
8 203050515 Upper Chute 1 27 303060131A Steering Pinion 1
9 203021301 Chute Steering gear 1 28 203010818 Steering Gear Seat 1
10 303042019 Flat washer φ4×φ12×1 2 29 203010817 Steering Gear Cover 1
11 303010026 Screw 4X12 2 30 303010026 Screw 4X12 2
12 306110029 Rivet φ6×10 3 31 303043058 Flat Washer φ13.5×φ24×2 1
13 303071053 Steering Dead Plate 1 32 303050044 Shaft Ring φ13 1
14 303020275 Hex Bolt M8×40mm 2 33 303160845 Dowel Pin φ2.5 1
15 303041022 Spring Washer Φ8 2 34 303160755A Z-long Rocker 1
16 303042023 Flat Washer φ8×φ18×2 2 35 303042004 Flat Washer φ10×φ22×2 2
17 303181010
18 303020503 Hex Flange Bolt M6×35 2 37 303050029 Shaft Ring φ10 1
Chute Support Tube
Welding
1 36 203020371 Rocker Lever 1
19 303030087 Hex Flange Lock Nut M6 2
30
Frame Assembly
31
Item Stock # Description Qty Item Stock # Description Qty
Bearing
Welding
Pulley
6203Z
1 9999960501 Engine 212CC 1 41 303100051
2 303160192 Small Tensioning Plate Spacer 1 42 303160799 Six Square Axis 1
3 303070202 Small Tensioning Plate 1 43 303042004 Flat Wsher Φ10*Φ22*2 2
4 303042005 Flat Washer φ8×φ28×3 1 44 303343043 Locknut M10 1
5 303020279 Outer Hex Flange Bolt M8×25 1 45 303525287 Big Bottom Plate 1
6 303030077 Flange Locknut M8 1 46 303586035 Triangular Head Bolt 4
7 203100004 Tension Wheel Assembly 1 47 303050027 Shaft Ring Φ30 1
8 303160195A Bushing 1 48 303210036 Fork Riveting 1
9 303020154 Step Bolt M8×40 1 49 303160803 Six Square Sleeve 1
10 303130094 Friction Wheel Bracket Spring 1 50 202170009 Friction Wheel Assembly 1
11 303020124 Flange Hex Bolt M8×35 1 51 303041009 Spring Washer Φ6 3
12 303042005 Flat Washer φ8×φ28×3 1 52 303020244 Hex Flang Bolt M6×14 3
13 Loncin BYO Flat key 4.7×70 1 53 303030077 Hex Flang Nut 4
14 303160152A V-belt Wheel 1 54 303130094 Friction Wheel Bracket Spring 1
15 303060041 Synchronous Pulley Wheel 1 55 304315011 Serrated Nut 1
16 303060040 Adjustable Pad 1 56 304375759 Elastic Washer 1
17 303160432 Screw 1 57 303042004 Flat Washer 1
18 303020279 Hex Bolt M8X20 1 58 303181163
Grooved Deep Groove Ball
Friction Wheel Support
2
1
19 303041022 Spring Washer Φ8 1 59 304132767 Flat Washer 1
20 303042023 Flat Washer φ8×φ18×2 2 60 303020244 Outer Hex Flange Bolt M6×14 1
21 303080145 Belt Stop Lever φ6 1 61 303160801
22 303043016 External Teeth Lock Washer Φ8 1 62 304618751 Rim 1
23 303160177 Guide Pulley Screw M6 1 63 304679499 Screw M6×10 6
24 203020364 Guide Pulley 1 64 303160802 Large Synchronous Belt Shaft 1
25 303030032 Locknut M6 1 65 304800995
26 303030066 Nut M8 4 66 303042169 Flat Washer φ17×φ24×3 1
27 303041022 Spring Washer Φ8 4 67 303050519 Ring Φ40 1
28 303042023 Flat Washer φ8×φ18×2 4 68 302040078 Synchronous belt 1
29 303030032 Locknut M6 2 69 304922491 Flange bolt M6X12 2
30 303070418A Guide Wheel Plate 1 70 203050335 Belt cover 1
31 303181227 Gear Shift Fork Welded 1 71 303160845 Dowel Pin 1 φ2.5 2
32 303160308
33 303160830 Shift Pick 1 73 302090217 13" Wheel Assembly 2
34 303030077 Flange Lock Nut M8 1 74 305165483 Spacer Bush 2
35 303071243 Guide wheel plate 1 75 305226231 Shaft Ring Φ19 1
36 203020364 Guide Pulley 2 76 305286979 Bushing 2
37 303160177 Guide Pulley Screw M6X35 2 77 305347727 Big Gear 1
38 303020444 Flange Hex Bolt M6X12 4 78 305408475 Woodruff Key 5×7.5×19 1
39 303181006 Frame Welded 1 79 305469223 Elastic cylindrical pin 5×30 1
40 303020239 Hex Flang Bolt M10X20 1 80 305529971 Axle 1
Friction Wheel Support Shaft
Sleeve Tube
1 72 303160815 Dowel Pin 2 Φ6 2
Large Synchronous Belt
Deep Groove Ball Bearing
1
1
32
Auger Housing Assembly
33
Item Stock# Description Qty Item Stock# Description Qty
1 303020245 Hex Flange Bolt M8X14 6 29 303020332 Bolt M8×14 4
2 303070234 Bearing Block 2 30 303181158 Impeller 1
3 203060013 Plastic Bearing 2 31 303030032 Lock Nut M6 2
4 203060012 Auger Sleeve 8 32 303020442 Hex Washer Bolt φ6×35 2
5 303180409 Right Auger Welding 2 33 303020166 Bolt M8×18 4
6 203050108 Spacer Bush 1 4 34 303070197 Skid Shoes 2
7 203050109 Spacer Bush 2 8 35 303030077 Flang Lock Nut M8 4
8 302130005 Skeleton seal φ19×φ32×7 2 36 303181159 Auger Housing Welding 1
9 303090032 Worm gear Box Left 1 37 203050511 Lower chute seat 1
10 303060055 Worm Gear Shaft Sleeve 2 38 303020341 Bolt M6×16 4
11 303090033 Worm Gear 1 39 303030087 Flange Lock Nut M6 4
12 303110022 Woodruff Key 1 40 303160192 Small Tensioning Plate Spacer 1
13 303070260 Worm Gear Shaft Sleeve 1 41 303020154 Bolt M8×40 1
14 303090031 Worm gear Box Right 1 42 303071345 Big Tension Plate 1
15 303020142 Bolt M8x10 2 43 303160195A Tensioning Wheel Casing 1
16 303020489 M6×18 6 44 203100003 Tensioning Wheel Assembly 1
17 303160370 Auger Axle 1 45 303030077 Flange Lock Nut M8 1
18 303100030
19 303100035
20 303070179 Worm Box Washer 1 48 303160175
21 303100039 Bearing 51104 1 49 303100040 Bearing 1
22 302130002 Skeleton seal φ20×φ35×7 1 50 303070233 Bearing Plate 1
23 303160314 Worm 1 51 303030077 Flang M8 3
24 303160355 Shear Pin 4 52 303160794A 7109 Big Pulley 1
25 303180410 Auger Welding Left 2 53 303110014 Flat Key C6X18 1
26 303030032 Lock Nut M6 4 54 303042005 Flat Washer φ8×φ28×3 1
27 303030076 Flang Normal Nut M8 4 55 303020279 Hex Washer M8×20 1
28 303071330 24" Shave 1 56 302040079 V-Belt 720mm,4LXA 1
Deep groove ball bearing
6001Z
Deep groove ball bearing
6904Z
1 46 303030059 Lock Nut M10 1
1 47 303042078 Flat Washer φ10×φ30×2 3
Large Tensioning Plate Tension
Spring
1
34
Engine Explode View and Bom List
35
Item
9245960103
cap
9245960101
Oil
shield
assembly
9245960105
Muffler
gasket
9245960107
Seal
gasket
9532960301
Primer
pump
assembly
9568960501
carburetor
assy
9245960102
Empty
filter
washer
9245960106
teeth
9332960101
spring
9332960102
Throttle
tension
spring
Stock#
1 303020444
2 9020960102 Breathing cover 1
3 9051960302
4
5 303020382
6 9143960101
7 9143960102
8 9230960101
9 9142960101 Rocker seat locating bolt 2
10 9220960101 Push rod guide plate 1
11 9170960102 Intake valve spring seat 1
12 9402960101
13 9170960103 Exhaust valve spring seat 1
14 9531960101
15
16 303020620
17 9020960101 Cylinder head assembly 1
18 9566960301 Spark Plug 1
19 303010324
20
21 9569960301
22 303030111
23 303020382
24 9569960302
25 303010323 Carburetor stud 2
9225960302
26
27
28 9535960101
29
9245960108
30
31
32
33 303010095
34 303020382
35 9170960101
36 9198960102
37 9225960301
38 303020514 Hexagon nut 2
39 303030136 Square nut 2
40 303030135 Stud 2
41 9440960102 Key switch assembly 1
42 9245960204 Cylinder head gasket 1
43 9013960101
44 9536960101
Description
Hexagon Head Flange Bolt
M6X12
muffler pipe
Cylinder Head Cover
Gasket
Screw M6X12
Air lock nut
Valve clearance adjusting
nut
Valve rocker
Exhaust valve adjusting
Valve spring
Bolt M8X60
Muffler stud
Muffler assembly
Nut M8
Bolt M6X12
Muffler housing
Fuel tank panel 1
Thermal baffle
Seal gasket
Self tapping screw ST4X14
Bolt M6X12
Empty filter holder
High oil ruler cover
Switch panel
Push Rod
Valve lifter
Qty
7
1
1
2
2
2
2
1
2
1
4
2
1
1
2
4
1
1
1
1
1
1
1
1
2
1
1
1
2
2
Item
Stock#
57 9534960101
58 9158960301 Camshaft assembly 1
59 9158960501
60 9122960501 Crankshaft assembly 1
61 9438960101
62 9140960103
63 303020382
64
65 9563960102 Left crankcase cover 1
66 303020509
67 9198960101
68 9246960101
69 9563960101 Crankshaft box body 1
70 303020518
71 303043042
72 303020508 Purge cock 1
73 9246960101
74 9565960301 Igniter assembly 1
75 303020444 Hexagon head flange bolt 2
76 9228960301 Governor seat fixing plate 1
77 303020490
78 9529960302 Fuel tank cap 1
79 9152960501 Flywheel components 1
80 9414960101
81 9194960101 Passive plate 1
82 303020511
83 9528960101 Starter assembly 1
84 9226960301 W ind scooper 1
85 9529960103
86 303020515
87 9247960103
88 303020513
89 303030112
90
91
92 9013960102 Choke putter 1
93 9230960101 Plunger arm 1
94 9533960201
95 9051960301
96 9140960306
97 303020382
98 9198960103
9247960102
99
100 303020382
Description
Split cotter
Bearing
Speed regulating driven
gear combinatio n
Location pin
Bolt M6X12
Case gasket
Bolt M8X32
Oil lever gauge
Oil seal
Drain bolt
Aluminum washer
Oil Seal
Bolt M6X25
Fan
Nut M14X1.5
Oil tank screw cap
Bolt M6X8
O ring
T-Bolt
Hexagon flange nut with
Speed regulating tension
Tubing clamp
Oil Tube
Bush
Bolt M6X12
Oil ruler
O-ring
Bolt M6X12
Qty
1
2
1
1
2
1
6
1
2
1
1
1
2
1
1
1
4
1
1
1
1
1
2
1
1
1
1
1
1
36
45 9140960102
9247960101
O-ring
46 9113960102 Exhaust valve 1
47 9113960101
48 9564960501 Piston ring assembly 1
49 9146960501
50 9129960501 Piston 1
51 9140960501
52 9221960102
53 9015960501 Connecting rod 1
54 9005960101 Throttle governor handle 1
55 303043040
56 9140960106
Location pin
Intake valve
Gudgeo n pin circlip
Piston pin
Fairwate r
Washer
Bush
2
1
2
1
1
1
6
101 9529960301 Fuel tank assembly 1
102 9121960101 Governing gear shaft 1
103 303043040
104 9092960101
105 303020382
106 9221960101 Flywheel side housing 1
107
108 9421960101 Starting motor assembly 1
109 303020517
110 303020512
111 9140960104
112 9115960101
Washer
Slide bushing
Bolt M6X12
Bolt M4X55
Bolt M6X30
Locating pin
Fuel filter
2
1
2
1
2
2
2
1
37
TWO (2) YEARS LIMITED WARRANTY
PowerSmart is committed to building tools that are dependable for years. Our warranties are consistent with our
commitment and dedication to quality.
TWO (2) YEARS LIMITED WARRANTY OF POWER SMART PRODUCTS FOR HOME USE.
PowerSmart (“Seller") warrants to the original purchaser only, that all PowerSmart consumer power tools will be
free from defects in material or workmanship for a period of two (2) years from date of purchase. Ninety (90) days
for all PowerSmart Products, if the tool is used for professional or commercial use.
SELLER’S SOLE OBLIGATION AND YOUR EXCLUSIVE REMEDY under this Two (2) Years Limited
Warranty and, to the extent permitted by law, any warranty or condition implied by law, shall be the repair or
replacement of parts, without charge, which are defective in material or workmanship and which have not been
misused, carelessly handled, or misrepaired by persons other than Seller or Authorized Service Center. To make a
claim under this Limited Warranty, you must return the entire power tool product; transportation prepaid, to
PowerSmart Include a legible copy of the original receipt, which lists the date of purchase (month and year) and the
name of the company purchased from.
THIS LIMITED WARRANTY DOES NOT APPLY TO ANY ACCESSORY ITEMS INCLUDED WITH THE
TOOL SUCH AS CIRCULAR SAW BLADES OTHER RELATED ITEMS OR TO ANY REPLACEMENT
PARTS LISTED UNDER MAINTENANCE.
ANY IMPLIED WARRANTIES SHALL BE LIMITED IN DURATION TO TWO (2) YEARS FROM DATE OF
PURCHASE. SOME STATES IN THE U.S. AND SOME CANADIAN PROVINCES DO NOT ALLOW
LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY
NOT APPLY TO YOU.
IN NO EVENT SHALL SELLER BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES
(INCLUDING BUT NOT LIMITED TO LIABILITY FOR LOSS OF PROFITS) ARISING FROM THE SALE
OR USE OF THIS PRODUCT. SOME STATES IN THE U.S. AND SOME CANADIAN PROVINCES DO NOT
ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO
THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.
THIS LIMITED WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE
OTHER RIGHTS WHICH VARY FROM STATE TO STATE IN THE U.S., PROVINCE TO PROVINCE IN
CANADA AND FROM COUNTRY TO COUNTRY.
For questions / comments, technical assistance or repair parts –
Please call toll free at: 1-800-791-9458 (M-F 9am – 5pm EST)
Email: support@amerisuninc.com
SAVE YOUR RECEIPTS. THIS WARRANTY IS VOID WITHOUT THEM.
38
39
Loading...