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INSTRUCTION MANUAL
6 Gallon Air Compressor
Model # PS65
Website: www.Amerisuninc.com
Toll free: 1-800-791-9458 M-F 9-5 EST
Email: support@amerisuninc.com
2
CONTENTS
Technical data…...………………………………………………………... 3
General safety rules…….………………………………………………... 4
Specific safety rules for air compressor…...………………………………. 5
Electrical information…………………………………………………...... 6
Knowing your air compressor…...………………………………………… 8
Operation………………………………………………………………... 9
Maintenance.…………………………………………………………… 10
Troubleshooting.………………………………………………………... 11
Exploded view & parts list……………………………………………… 12
Warranty………………………………………………………………… 14
TECHNICAL DATA
6 Gallon Oil Free Air Compressor Model # PS65
Motor: 120V, 60 Hz, 10A
Motor speed: 3800 RPM
Tank capacity : 6 Gallon
Max. pressure: 150 PSI
Air delivery: 2.3 CFM@90 PSI;
3.0 CFM@40 PSI
Air outlet: Quick coupler, 1/4" NPT
Pump: Oil free
Package dimensions (L x W x H): 17.5 x 17.5 x 19.125 inches
Weight: 38.5 Ib.
Thank you for purchasing PowerSmart products. Please register online at
www. Amerisuninc.com.
The information will allow us to track your warranty and update on your unit.
Important: Our company does not provide email or personal information to any third party for any
reason. For any questions check our website or call customer service at (800)791 9458.
Warning! We strongly recommend that this item not be modified and/or used for any application
other than that for which it was designed. If you have any questions relative to its application, do not
use the equipment until you have consulted us and we have advised you.
Contact PowerSmart at (800)791-9458 M-F 9am-5pm EST
3
4
GENERAL SAFETY RULES
Safety is a combination of common sense, staying alert and knowing how your item works.
SAVE THESE SAFETY INSTRUCTIONS.
WARNING: To avoid mistakes and serious injury, do not plug in your tool until the
following steps have been read and understood.
1. READ and become familiar with this entire instruction manual. LEARN the tool’s applications,
limitations, and possible hazards.
2. AVOID DANGEROUS CONDITIONS. Do not use tools in wet or damp areas or expose them to
rain. Keep work areas well lit.
3. DO NOT use tools in the presence of flammable liquids or gases.
4. ALWAYS keep your work area clean, uncluttered, and well lit. DO NOT work on floor surfaces that
are slippery with sawdust or wax.
5. KEEP BYSTANDERS AT A SAFE DISTANCE from the work area, especially when the tool is
operating. NEVER allow children or pets near the tool.
6. DO NOT FORCE THE TOOL to do a job for which it was not designed.
7. DRESS FOR SAFETY. Do not wear loose clothing, gloves, neckties, or jewelry (rings, watches, etc.)
when operating the tool. Inappropriate clothing and items can get caught in moving parts and draw
you in. ALWAYS wear non-slip footwear and tie back long hair.
8. SERVICING requires extreme care and knowledge of the tool. This should only be performed by a
qualified service technician. When servicing, use only identical replacement parts.
9. ALWAYS remove the power cord plug from the electrical outlet when making adjustments,
changing parts, cleaning, or working on the tool.
10. KEEP GUARDS IN PLACE AND IN WORKING ORDER.
11. AVOID ACCIDENTAL START-UPS. Make sure the power switch is in the OFF position before
plugging in the power cord.
12. REMOVE ADJUSTMENT TOOLS. Always make sure all adjustment tools are removed from the
tool before turning it on.
13. NEVER LEAVE A RUNNING TOOL UNATTENDED. Turn the power switch to OFF. Do not
leave the tool until it has come to a complete stop.
14. NEVER STAND ON A TOOL. Serious injury could result if the tool tips or is accidentally hit. DO
NOT store anything above or near the tool.
15. DO NOT OVERREACH. Keep proper footing and balance at all times. Wear oil-resistant
rubber-soled footwear. Keep the floor clear of oil, scrap, and other debris.
16. MAINTAIN TOOLS PROPERLY. ALWAYS keep tools clean and in good working order. Follow
instructions for lubricating and changing accessories.
17. CHECK FOR DAMAGED PARTS. Check for alignment of moving parts, jamming, breakage,
improper mounting, or any other conditions that may affect the tool’s operation. Any part that is
damaged should be properly repaired or replaced before use.
18. MAKE THE WORKSHOP CHILDPROOF. Use padlocks and master switches and ALWAYS
remove starter keys.
19. DO NOT operate the tool if you are under the influence of drugs, alcohol, or medication that may
affect your ability to properly use the tool.
20. USE SAFETY GOGGLES AT ALL TIMES that comply with ANSI Z87.1. Normal safety glasses
only have impact resistant lenses and are not designed for safety. Wear a face or dust mask when
working in a dusty environment. Use ear protection such as plugs or muffs during extended periods of
operation.
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SPECIFIC SAFETY RULES FOR AIR COMPRESSOR
Safety is a combination of common sense, staying alert and knowing how your item works. SAVE
THESE SAFETY INSTRUCTIONS.
WARNING: To avoid mistakes and serious injury, do not plug in your tool until the
following steps have been read and understood.
1. Do not use your air compressor if the switch does not turn on and off. An air compressor that cannot
be controlled with the switch is dangerous and must be repaired.
2. Disconnect the power cord from the power source and drain all air from the tank before making any
adjustments, changing accessories, or storing your air compressor. This reduces the risk of starting
your air compressor accidentally.
3. Store your air compressor out of the reach of children and do not allow people unfamiliar with either
the compressor or these instructions to operate it. An air compressor is dangerous in the hands of an
untrained user.
4. Maintain your air compressor. Keep your air compressor clean for maximum performance. Follow
the instruction for maintenance and changing accessories if necessary. Keep your air compressor dry,
clean and free from oil and grease.
5. Check for misalignment or binding of moving parts, breakage of parts and any other condition that
may affect your air compressor’s operation. If damaged, have your air compressor repaired by a
qualified service technician before using it again. Many accidents are caused by poorly maintained
compressors.
6. Use your air compressor in accordance with these instructions, taking into account working
conditions and the task at hand. Use of the compressor for operations other than its intended use c ould
result in personal injury.
7. Do not spray flammable liquids in a confined area or towards a hot surface. The spray area must be
well-ventilated. Do not smoke while spraying. Do not spray when a spark or flame is present.
8. Keep your air compressor at least 20 feet away from explosive vapors.
9. Do not adjust the regulator higher than the marked maximum pressure of any attached pneumatic
tools or equipment.
10. Do not direct the air stream at people or animals.
11. Do not use to supply breathing air.
12. Do not leave your air compressor unattended for an extended period while plugged in. Unplug
compressor and detach hoses and accessories after use.
13. Keep your air compressor in a well-ventilated area. Do not cover during use.
14. Drain tank daily or after use. Internal rust causes tank failures and explosions.
15. You air compressor’s cylinder head and air lines get hot during operation. Do not touch these parts
and do not let children nearby during or immediately after operation.
16. Do not use the air hose to move your air compressor.
17. Do not grind, puncture, torch or in anyway modify the compressor’s tank.
18. Ignoring any of the above rules and guidelines automatically voids the warranty for the unit.
6
ELECTRICAL INFORMATION
Grounding instruction s
IN THE EVENT OF A MALFUNCTION OR BREAKDOWN, grounding provides the path of least
resistance for electric current and reduces the risk of electric shock. This tool is equipped with an electric
cord that has an equipment grounding conductor and a grounding plug. The plug MUST be plugged into
a matching outlet that is properly installed and grounded in accordance with ALL local codes and
ordinances.
DO NOT MODIFY THE PLUG PROVIDED. If it will not fit the outlet, have the proper outlet installed
by a licensed electrician.
IMPROPER CONNECTION of the equipment grounding conductor can result in electric shock. The
conductor with the green insulation (with or without yellow stripes) is the equipment grounding
conductor. If repair or replacement of the electric cord or plug is necessary, DO NOT connect the
equipment grounding conductor to a live terminal.
CHECK with a licensed electrician or service personnel if you do not completely understand the
grounding instructions, or if you are not sure if the tool is properly grounded.
USE ONLY THREE-WIRE EXTENSION CORDS that have 3-pronged plugs and outlets that accept the
tool's plug as shown in Fig. A. Repair or replace a damaged or worn cord immediately.
CAUTION: In all cases, make certain the outlet in question is properly grounded. If you are not sure if it
is, have a licensed electrician check the outlet.
WARNING: Do not expose to rain or use in damp locations.
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Guidelines for using extension cor ds
Ampere Rating
Total Length of Cord in feet
More Than
Not More Than
25
50
100
150
0 6 18
16
16
14
6
10
18
16
14
12
10
12
16
16
14
12
12
16
14
12
Not Recommended
Make sure your extension cord is in good condition. When using an extension cord, be sure to use one
heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line
voltage resulting in loss of power and overheating. The table below shows the correct size to be used
according to cord length and nameplate ampere rating. If in doubt, use the next heavier gauge. The
smaller the gauge number, the heavier the cord.
Minimum Gauge for Extension Cords (AWG)
(When using 120 V only)
Make sure your extension cord is properly wired and in good condition. Always replace a damaged
extension cord or have it repaired by a qualified person before using it.
Protect your extension cords from sharp objects, excessive heat and damp or wet areas.
Use a separate electrical circuit for your tools. This circuit must not be less than a #12 wire and should be
protected with a 15 A time-delayed fuse. Before connecting the motor to the power line, make sure the
switch is in the OFF position and the electric current is rated the same as the current stamped on the motor
nameplate. Running at a lower voltage will damage the motor.
WARNING: This tool must be grounded while in use to protect the operator from electric
shock.
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KNOWING YOUR AIR COMPRESSOR
1 Tank pressure gauge
6
Power cord
2 Safety valve
7
Regulator
3 Drain valve
8
Power switch
4 Output pressure gauge
9
Carrying handle
5 Quick coupler
1
9
3 4
2
8
7
6
5
9
OPERATION
Drain valve
Safety valve
WARNING: Read and thoroughly understand all instructions and safety information before
operating this air compressor. As with all power equipment, an air compressor can be
dangerous if used improperly. Do not operate this air compressor if you have doubts or
questions concerning safe operation. Call our customer service department at 1-800-791-9458 to address
these concerns.
WARNING: Do not start or operate this machine in the presence of flammable liquids or
gases.
Locate the compressor in a clean, dry and well-ventilated area, on a firm level surface. It should be
located 12" to 18" from a wall or any other obstruction that would interfere with the air flow. It is
equipped with heat dissipation vanes that allow for proper cooling. Keep them and other parts free
of dust or dirt that could interfere with cooling. A clean compressor runs cooler and provides longer
service. Do not place anything on top of the compressor.
1. Turn the Power Switch OFF.
2. Close the Drain Valve.
3. Close the in-line shutoff valve between the Compressor and
the air hose.
4. Pull the Safety Valve until pressure releases. This is important
to allow the motor to start properly.
5. Plug the Power Cord into a grounded electrical outlet.
6. Turn the Power Switch ON.
7. Allow the Air Compressor to build up pressure until it cycles off.
8. Adjust the Regulator Knob so that the air output is enough to
properly power the tool, without exceeding the tool ’s maximum
air pressure at any time. Turn the knob clockwise to increase the
pressure and counterclockwise to decrease pressure. Adjust the
pressure gradually, while checking the Output Pressure Gauge to
set the pressure.
Note: At the beginning of the day’s first use of the Air
Compressor, check for air leaks by applying soapy water to
connections while the Air Compressor is pumping and after pressure cutout. Look for air bubbles. If air
bubbles are present at connections, tighten connections. Do not use the Air Compressor unless all
connections are air tight; the extra air leaking out will cause the Compressor to operate too often,
increasing wear on the Compressor.
10
MAINTENANCE
CLEAN AND INSPECT DAILY
CAUTION - Disconnect tool from power supply before cleaning and inspection. Correct all problems
before operation.
Oil-free operation requires no external lubrication. Open the drain valve after operation to drain water
and contaminations out. Wipe the tool clean. Blow the tool clean using high compressed air, then use
non-flammable cleaning solutions to wipe exterior of the tool as necessary, particularly before storage.
Do not soak tool with cleaning solutions. Such solutions can damage internal parts. Keep the carrying
handle clean, dry and free from slippery substances such as oil or grease.
Do not overtighten connections to avoid creating leaks.
Inspect the machine components before operation to make sure that there are no damaged or worn parts.
Replace any damaged parts immediately. Do not operate if there are any damaged components. Only
repair using identical replacement parts.
Drain the tank daily after use. To minimize moisture inside of the unit, tip the compressor during
drainage so that the drain valve is aimed directly towards the ground. This will allow all moisture to
collect at the bottom of the compressor and drain completely.
TESTING FOR LEAKS
Make sure all connections are tight and secure before testing for leaks. A small leak in any hoses or
connectors will greatly reduce the abilities of the compressor. To locate a leak, simply spray a mixture of
soap and water across the entire surface of both the tank and the hose (wherever the leak is believed to
be). Bubbles will begin to appear if a leak is inde ed pre se nt. F ix immediate l y. Try to avoid getting soapy
water near any of the inlets on the tank or the pump.
11
TROUBLESHOOTING
Problem
Causes
Solution
Compressor runs
Drain valve is open.
Close drain valve.
Leak in air hose or connector
Check and replace if necessary.
Tank leaks.
attempt to repair.
enough for job.
tool.
valves or piston rings.
Replace necessary parts.
Compressor starts and stops
Drain valve is partially open.
Close drain valve.
Fittings leak.
over-tighten.
Compressor will not start.
Power switch is off.
Turn power switch on.
Power source isn’t working.
high enough gauge.
Tank pressure is too high.
the tank pressure drops.
Low pressure
Air leak in safety valve.
Check valve manually.
Restricted air filter.
Clean or replace air filter.
Compressor overheats
Air pressure regulated too high.
Reduce regulator setting.
Restricted air filter.
Clean and replace air filter.
Poor ventilation.
Relocate compressor.
Dirty cooling surface.
Clean pump cooling vanes.
continuously.
Replace tank immediately! Do not
excessively when not in use.
Compressor is not powerful
Blown gaskets or seals or leaking
Check the air requirement of air
Check fittings with soapy water.
Tighten or re-seal fittings. Do not
Examine the power source. Make
sure that your extension cord is a
Motor will start automatically once
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EXPLODED VIEW & PARTS LIST
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Item
Stock #
Description
Qty Item
Stock #
Description
Qty
1
PS65-001
Bolt 4
33
PS65-033
Piston Ring
1 2 PS65-002
Power Switch
1 34
PS65-034
Bearing
1 3 PS65-003
Cover
1 35
PS65-035
Poly-rib Belt
1
4
PS65-004
Bolt 4
36
PS65-036
Crankshaft
1 5 PS65-005
Strain Relief
1 37
PS65-037
Connecting Rod
1 6 PS65-006
Screw
1 38
PS65-038
Fan
1
7
PS65-007
Quick Coupler
1 39
PS65-039
Washer
1 8 PS65-008
Pressure Regulator
1 40
PS65-040
Bolt 1 9
PS65-009
Pressure Gauge
2 41
PS65-041
Tank
1
10
PS65-010
O-Type Ring
1 42
PS65-042
Drain Valve
1
11
PS65-011
Flexible Joint
1 43
PS65-043
Foot Support
4
12
PS65-012
Safety Valve
1 44
PS65-044
Screw
8
13
PS65-013
Washer
3 45
PS65-045
Washer
8
14
PS65-014
Bolt 3
46
PS65-046
Check Valve
1
15
PS65-015
Bearing
2 47
PS65-047
Pipe
1
16
PS65-016
Washer
1 48
PS65-048
Washer
2
17
PS65-017
Circlip
1 49
PS65-049
Nut 2 18
PS65-018
Wind Scooper
1 50
PS65-050
Bolt
2
19
PS65-019
Screw
4 51
PS65-051
Washer
2
20
PS65-020
Air Filter
1 52
PS65-052
Gasket
2
21
PS65-021
Bolt 4
53
PS65-053
Metal Tableting
1
22
PS65-022
Elbow
1 54
PS65-054
Power cord
1
23
PS65-023
Cylinder Head
1 55
PS65-055
Pressure Switch
1
24
PS65-024
Cylinder Head Gasket
1 56
PS65-056
Cushion
1
25
PS65-025
Valve Seat
2 57
PS65-057
Wire 1 26
PS65-026
Aluminum G asket
1 58
PS65-058
Terminal
2
27
PS65-027
Valve Plate
1 59
PS65-059
Heat Shrink Sleeve
2
28
PS65-028
Valve Plate Gasket
1 60
PS65-060
Ground Line Wiring
1
29
PS65-029
Nut 4
61
PS65-061
Terminal
1
30
PS65-030
Cylinder
1 62
PS65-062
Motor Assembly
1
31
PS65-031
Screw
1 63
PS65-063
Ground Connection
1
32
PS65-032
Connecting Rod Cover
1
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ONE (1) YEAR LIMITED WARRANTY
PowerSmart® is committed to building tools that are dependable for years. Our warranties are consistent with our
commitment and dedication to quality.
ONE (1) YEAR LIMITED WARRANTY OF POWER SMART PRODUCTS FOR HOME USE.
PowerSmart (“Seller") warrants to the original purchaser only, that all PowerSmart consumer power tools will be
free from defects in material or workmanship for a period of one (1) year from date of purchase. Ninety (90) days
for all Power Smart Products, if the tool is used for professional or commercial use.
SELLER’S SOLE OBLIGATION AND YOUR EXCLUSIVE REMEDY under this One (1) Year Limited
Warranty and, to the extent permitted by law, any warranty or condition implied by law, shall be the repair or
replacement of parts, without charge, which are defective in material or workmanship and which have not been
misused, carelessly handl ed , or misrepaired by person s othe r than Se lle r o r Autho ri z ed Serv ice C en ter. To m ake a
claim under this Limited Warranty, you m ust return the entire pow er tool produ ct; transportation prepaid, to Power
Smart Include a leg ible copy of the orig inal receipt, which l ists the date of purc hase (month and y ear) and the name
of the company purchased from.
THIS LIMITED WARRANTY DOES NOT APPLY TO ANY ACCESSORY ITEMS INCLUDED WITH THE
TOOL SUCH AS CIRCULAR SAW BLADES OTHER RELATED ITEMS OR TO ANY REPLACEMENT
PARTS LISTED UNDER MAINTENANCE.
ANY IMPLIED WARRANTIES SHALL BE LIMITED IN DURATION TO ONE (1) YEAR FROM DATE OF
PURCHASE. SOME STATES IN THE U.S. AND SOME CANADIAN PROVINCES DO NOT ALLOW
LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY
NOT APPLY TO YOU.
IN NO EVENT SHALL SELLER BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES
(INCLUDING BUT NOT LIMITED TO LIABILITY FOR LOSS OF PROFITS) ARISING FROM THE SALE
OR USE OF THIS PRODUCT. SOME STATES IN THE U.S. AND SOME CANADIAN PROVINCES DO NOT
ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO
THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.
THIS LIMITED WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE
OTHER RIGHTS WHICH VARY FROM STATE TO STATE IN THE U.S., PROVINCE TO PROVINCE IN
CANADA AND FROM COUNTRY TO COUNTRY.
For questions / comments, technical assistance or repair parts –
Please call toll free at: 1-800-791-9458 (M-F 9am – 5pm EST)
Email: support@amerisuninc.co m
SAVE YOUR RECEIPTS. THIS WARRANTY IS VOID WITHOUT THEM.
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