Powerseal 3411DI, 3413DI, 3415DI, 3417DI, 3417AS Installation Manual

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INSTALLATION SHEET - SADDLES
3411DI - 3413DI - 3415DI - 3417DI - 3417AS - 3417SW Saddle
GENERAL NOTES: Notes:
Over torqueing will not increase the
ability of the saddles to seal
Suitable pipe thread sealant is
recommended
Length of bolt thread protruding past top
of nut should be equal distance on both
sides
Use cave-in protection during excavation
and back-fill operations.
Verify pipe O.D. to make certain that the
correct range saddle is being used.
Keep bolt threads clean and free from
nicks, dents or other damage.
Lubrication of the gasket with soap
solution reduces friction and more
evenly distributes clamping force.
Always re-tighten nuts after installation of
the valve or service line.
RECOMMENDED TORQUE 3411 - 3413
Bolt Diameter Torque (ft-lb)
½” 30-50
5/8” 50-70
1
Clean outside of pipe thoroughly, particularly in area where Twin Seal gasket will compress.
4
Position the saddle Top on the pipe in the location where it is to be tapped. Rotation of the saddle should be avoided at all times.
2
Confirm the PowerSeal Twin Seal saddle gasket is in the proper position in the saddle body.
5
Loosen nuts to the end of the bolt and install saddle Back (s),
around the pipe and through the
saddle body bolt opening.
3
Lubricate pipe and face of gasket with soap and water. For cold weather lubrication, ethylene
glycol can be added to the soap
solution to prevent freezing.
5 6
Tighten nuts evenly per the
specifications below until saddle body conforms to pipe.
INSTALLATION SHEET - SADDLES
3411DI - 3413DI - 3415DI - 3417DI - 3417AS - 3417SW Saddle
PRE-INSTALL CHECKLIST:
DID YOU:
Clean pipe surface thoroughly? [Y] [N]
Check O.D. of pipe with measuring tape? [Y] [N]
7
To ensure proper seal of the gasket, the corporation stop or other fittings should be
connected to the saddle prior to final
tightening. Always re-tighten after installation of the valve or service.
Lubricate the Pipe with Dishwashing Soap? [Y] [N]
Verify Proper Torque Required? [Y] [N]
Warranty Checklist (*):
Date of Installation __/__/____
Time of Installation ______ [AM] [PM]
Was Pre-Tap Pressure Test completed to appropriate pressure level? [Y] [N]
What Pressure was it tested to? ____ psi
Was standard re-torqueing applied 5 minutes after reaching torque requirements? [Y] [N]
• Signature of On-Site Leadman: _______________________
* Must be completed on day of installation to Validate Warranty
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