PowerRiv HST-PR-LIGHT, HST-PR-LIGHT-OA, HST-PR-LIGHT-OB User Manual

PowerRiv

®

Light

Date of issue: June 2014
Firmware: 2.0.7

USER MANUAL

Battery blind rivet setting tool

HST-PR-LIGHT / HST-PR-LIGHT-OA / HST-PR-LIGHT-OB

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Contents

Im Martelacker 12 – D-79588 Efringen-Kirchen – Phone [phone] – Fax [phone]

E-Mail: [e-mail] – Webpage: www.hs-technik.com

1. GENERAL INFORMATION 6

1.1.0. Importance of the operating instructions 6

1.2.0. Proper Intended Use 6

1.3.0. Improper use 6

1.4.0. Warranty and liability 7

1.5.0. Copyright 8

2. BASIC SAFETY INFORMATION 9

2.1.0. Information contained in this document 9

2.2.0. Owner responsibilities 9

2.2.1. Personnel responsibilities 9

2.2.2. Personnel training 9

2.3.0. Risks when using the tool 9

2.4.0. Electrical hazards 10

2.5.0. Basic safety measures 10

2.5.1. Workplace safety 11

2.5.2. Electrical safety 11

2.5.3. Personal safety 12

2.5.4. Use and care of the power tool 12

2.5.5. Service 14

2.6.0. Lithium-Ionen Battery 14

2.7.0. Battery chargers 17

2.8.0. Structural modications 17

2.9.0. Cleaning the tool and disposal 18

2.9.1. Verletzungsgefahr und Beschädigung des Werkzeugs 18

3. STARTUP OPERATIONS 19

3.1.0. Inserting or removing the battery 19

3.1.1. Emptying the mandrel container 20

3.2.0. Operating the riveting tool 21

3.2.1. Select a nosepiece 21

3.2.2. Reduzierhülse 25

3.3.0. Setting rivets 27

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NOTICE

This warning sign gives you additional informations which
makes the work with the Power Tool easier.

WARNING

General warning to prevent business disturbance and failures.

DANGER

This warning sign shows direct hazards for the personnel
and the Power Tool. This sign is extremely important and the
instructions must be followed.

Im Martelacker 12 – D-79588 Efringen-Kirchen – Phone [phone] – Fax [phone]

E-Mail: [e-mail] – Webpage: www.hs-technik.com

4. LED DISPLAY OPERATING MODES 29

5. MAINTENANCE 30

5.1.0. General 30

5.2.0. Cleaning 30

5.3.0. Cleaning the pulling unit 31

5.4.0. Changing/extending the chuck jaws 34

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Im Martelacker 12 – D-79588 Efringen-Kirchen – Phone [phone] – Fax [phone]

E-Mail: [e-mail] – Webpage: www.hs-technik.com

Disposal

Power tools, batteries, accessories and packaging must be
disposed at an environmentally-compatible recycling facility.
Power tools and batteries do not go into the house trash.

Only for EU countries:

Directive 2002/96/EG:
Non-functional power tools must be collected separately and disposed of
at an environmentally-compatible recycling facility.
Directive 2006/66/EG:
Defective or drained batteries must be collected separately and disposed
of at an environmentally-compatible recycling facility.

Non-functional batteries can be disposed of directly:

Transport

Li-Ion batteries are subject to the specications in the laws pertaining to

hazardous goods. The batteries can be transported on roads by the user
without further constraints.
When shipping with third parties (e.g.: freight forwarders), special
requirements must be observed for packaging and labeling!
Only ship batteries if the casing is not damaged. Cover the contacts with
tape and package the battery so it cannot move around in the packaging.
Please comply with other national and international requirements.

Germany:
Recyclingzentrum Elektrowerkzeuge
(Recycling center for power tools)
Osteroder Landstraße 3

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1. Nosepiece

2. Type label

3. Mandrel collection container

4. Type label

5. Status-LED

6. Start switch

7. LED lamp

8. Batterie

1

7

8

3

4

5

6

2

Im Martelacker 12 – D-79588 Efringen-Kirchen – Phone [phone] – Fax [phone]

E-Mail: [e-mail] – Webpage: www.hs-technik.com

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Im Martelacker 12 – D-79588 Efringen-Kirchen – Telefon 0 76 28 - 91 11- 0 – Telefax 0 76 28 - 91 11-90

E-Mail: [e-mail] – Internet: www.hs-technik.com

1. GENERAL INFORMATION

1.1.0. IMPORTANCE OF THE OPERATING INSTRUCTIONS

This information was written with the intention of being read, understood
and complied with in all points by persons responsible for the operation of
the PowerRiv® Light (hereinafter referred to as the tool).
Prior to commissioning, please read the operating instructions and comply
with the safety instructions. Work station faults can only be prevented if the
contents of these operating instructions are known and fault-free operation
an be ensured.
We are not liable for damages and operational errors that result from non-

compliance with these operating instructions. If dif culties arise nonetheless,

please contact us and we will gladly provide assistance.

1.2.0. PROPER INTENDED USE

The tool may only be used, as described in these instructions, to create
riveted joints suitable for the type of tool.

1.3.0. IMPROPER USE

We are not liable for damages and operational errors that result from non­compliance with these operating instructions or improper use.

NOTICE

Proper intended use also includes:

• complying with all instructions in the operating instructions

• complying with the inspection and maintenance work.

Any other use beyond this is not considered proper intended use. HS­Technik GmbH is not liable
for any damages resulting from non-compliance.

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1.4.0. WARRANTY AND LIABILITY

Warranty and liability claims for personal and property damage are
excluded if they occur as the result of one or more of the following:

• improper use

• improper installation, placement into service, operation and

maintenance

• operating the tool with defective safety equipment or

improperly installed or non-functioning safety and protective devices

• failure to comply with the information contained in this document

regarding transport, storage, assembly, placement into service,
operation, and maintenance of the tool

• unauthorized modications to the tool

• improperly performed repair work

• catastrophic events beyond human control and acts of God

Im Martelacker 12 – D-79588 Efringen-Kirchen – Telefon 0 76 28 - 91 11- 0 – Telefax 0 76 28 - 91 11-90

E-Mail: [e-mail] – Internet: www.hs-technik.com

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High - System - Technik

1.5.0. COPYRIGHT

This document is intended only for the owner and personnel authorized to
operate the tool.

It contains the relevant rules and information, which may not be:

• duplicated

• distributed or

• otherwise shared, either in whole or in part.

The copyright for this document remains with HS-Technik GmbH.

Address of the manufacturer:

Im Martelacker 12
D-79588 Efringen-Kirchen
Phone: [phone] - 91 11- 0
Fax: [phone] - 91 11-90
E-Mail: [e-mail]
Webpage: www.hs-technik.com

Im Martelacker 12 – D-79588 Efringen-Kirchen – Telefon 0 76 28 - 91 11- 0 – Telefax 0 76 28 - 91 11-90

E-Mail: [e-mail] – Internet: www.hs-technik.com

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2. BASIC SAFETY INFORMATION

2.1.0. INFORMATION CONTAINED IN THIS DOCUMENT

• To ensure safe use and problem-free operation, please make sure that

you are familiar with the basic safety information and guidelines.

• Also be sure to observe all local rules and regulations.

2.2.0. OWNER RESPONSIBILITIES

The owner is responsible for ensuring that all persons using the tool are familiar
with basic work safety and accident prevention rules and have been briefed
on tool operation. Safety practices should be reviewed regularly with all
personnel operating the tool.

2.2.1. PERSONNEL RESPONSIBILITIES

All persons assigned to work with the tool should be aware of the basic work
safety and accident prevention rules prior to commencing work.

2.2.2. PERSONNEL TRAINING

Personnel must be trained and briefed before operating this tool.
Personnel responsibilities for installation, placement into service, operation,

maintenance and repair must be clearly de ned. Personnel in training may

operate the tool only under the supervision of an experienced person.

2.3.0. RISKS WHEN USING THE TOOL

All possible safety risk factors must be addressed immediately.

Im Martelacker 12 – D-79588 Efringen-Kirchen – Telefon 0 76 28 - 91 11- 0 – Telefax 0 76 28 - 91 11-90

E-Mail: [e-mail] – Internet: www.hs-technik.com

WARNING

The tool is designed using state-of-the-art technology and
according to recognized safety standards. Nonetheless,
operating the tool involves the risk of life-threatening injury to
the user, third parties or property.

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DANGER

Work on this tool is to be performed only by a quali ed

electrician. Inspect the tool‘s electrical components on
a regular basis. Repair loose connections and damaged
cables immediately. Remove the battery before performing
repairs on the tool.

WARNING

The tool may only be used:

• for intended purposes

• if it is in proper and safe working condition

NOTICE

The terms "tool" and "power tool" used in the safety information
refer to tools powered from a wall outlet (with power cord)
and battery-powered tools (without a power cord).

WARNING

The tool must always be kept locked away securely. Only
authorized persons are allowed access to the tool.

2.4.0. ELECTRICAL HAZARDS

2.5.0. BASIC SAFETY MEASURES

Im Martelacker 12 – D-79588 Efringen-Kirchen – Telefon 0 76 28 - 91 11- 0 – Telefax 0 76 28 - 91 11-90

E-Mail: [e-mail] – Internet: www.hs-technik.com

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2.5.1. WORKPLACE SAFETY

a) Keep your working area clean and well-lighted.
A cluttered or poorly illuminated working area may result in accidents.

b)

Do not operate the tool in areas in which explosions can occur,

where ammable liquids, gases or dust are located. Power tools
produce sparks that can ignite dust or vapors.

.

c) Pay attention to environmental conditions.
Do not expose tools to rain.
Do not use tools in a damp or wet environment.

d) Keep children and other persons away when using the tool.

Distractions may cause you to lose control over the tool.

2.5.2. ELECTRICAL SAFETY

a)

Avoid contact with grounded surfaces such as pipes, heaters,...

When your body is grounded, there is an increased risk of electrical

shock.

b) Keep the tool away from rain and humidity.
The penetration of water into a tool increases the risk of electrical

shock.

c) Keep the tool away from heat, oil, sharp edges or moving parts.

Im Martelacker 12 – D-79588 Efringen-Kirchen – Telefon 0 76 28 - 91 11- 0 – Telefax 0 76 28 - 91 11-90

E-Mail: [e-mail] – Internet: www.hs-technik.com

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2.5.3. PERSONAL SAFETY

a)

Always pay close attention and use caution when working with a

power tool.

Do not operate power tools when you are tired or under the inuence

of drugs, alcohol or medications.
Even one moment of carelessness when operating the tool can result
in serious injury.

b) Always wear personal protective gear and safety goggles.

Wearing personal protective gear appropriate to the type of tool and
the work being performed, such as a dust mask, non-slip safety shoes,
a safety helmet and ear protection, minimizes the risk of injury.

c) Avoid accidentally starting the tool.

Make sure that the tool is switched off before connecting it to the

battery, picking it up or carrying it. Carrying the tool with your nger on

the power switch or connecting to a power source when it is switched
on may result in accidents.

d) Maintain an ergonomic working posture.

Stand rmly and always maintain balance. By doing this, you can control

the tool better in unexpected situations.
e) Wear suitable clothing.

Do not wear loose clothing or jewelry. Keep hair, clothing, and
gloves away from moving parts. Loose clothing, jewelry or long hair
can get caught in moving parts.

2.5.4. USE AND CARE OF THE POWER TOOL

a)

Do not overload the tool.

Use the appropriate tool for your work. Using the correct tool allows you

to perform your work more efciently and safely.

b) Do not use a power tool that has a defective power switch.

Im Martelacker 12 – D-79588 Efringen-Kirchen – Telefon 0 76 28 - 91 11- 0 – Telefax 0 76 28 - 91 11-90

E-Mail: [e-mail] – Internet: www.hs-technik.com

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Power tools that cannot be switched on and off are dangerous and
must be repaired.

c)

Remove the battery before changing tool settings, replacing accessory
parts or storing.

By doing this, you can prevent the tool from starting accidentally.

d)

Keep unused tools out of the reach of children.

Do not allow anyone to use the tool who is unfamiliar with it or has
not read this document. Power tools are hazardous when used
by unexperienced persons.

e)

Maintain the tool carefully.

Make sure that moving parts are in good working condition and
do not jam, and check for broken or damaged parts that may impair
proper function. Ensure that any damaged parts are repaired before
using the tool. Poorly maintained power tools are responsible for
many accidents.

f) Keep tools clean.
Carefully maintained tools jam less frequently and are easier to
operate.

g) Follow these instructions when using the tool and accessories.
Take into account the working conditions and the work to be
performed. Using power tools for unintended purposes may be
hazardous.

h) Use the correct tool

Do not use tools with insufcient power to perform the task. Do not use

tools for purposes and work for which they are not intended.
i) Check your tool for damage

Before using the tool, check for damaged parts and ensure that safety
equipment is in good working order and functions as intended. Check
that moving parts are in working order and do not jam, that all parts are
properly mounted and none are broken, and that all conditions are
correct for operating the tool.

Im Martelacker 12 – D-79588 Efringen-Kirchen – Telefon 0 76 28 - 91 11- 0 – Telefax 0 76 28 - 91 11-90

E-Mail: [e-mail] – Internet: www.hs-technik.com

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Damaged protective equipment and parts should be properly repaired
by a customer service workshop or replaced, unless this document

speci es otherwise. Damaged power switches must be replaced by a

customer service workshop.

Do not use a tool if the start switch does not function properly.

2.5.5. SERVICE

NOTICE

All repairs should be carried out by quali ed person-

nel, using only original replacement parts available from
HS-Technik GmbH.
Doing this will ensure that tool safety is maintained.

NOTICE

Please observe the following when handling the provided
Lithium Ion batteries.

2.6.0. LITHIUMIONEN BATTERY

Im Martelacker 12 – D-79588 Efringen-Kirchen – Telefon 0 76 28 - 91 11- 0 – Telefax 0 76 28 - 91 11-90

E-Mail: [e-mail] – Internet: www.hs-technik.com

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a) Use only devices recommended by the manufacturer to charge the
batteries.

Using an improper charger may ruin the battery.
b) Use the correct batteries in the power tools.

Using other batteries may result in injury and re hazard.

c)

If the battery is not used for an extended period, it should not remain
in the charger or in the tool.

If it is expected that the riveting tool will remain unused for more than 3
hours, the battery must be removed. Failure to do so entails the risk of
permanent battery damage.

d)

For safety reasons, the lithium ion battery should not remain in an
active charging device for more than 36 hours.
After charging, remove the battery from the charger as soon as

possible.

e)

An empty battery should not remain in the tool or in an unpowered
charging device for an extended period of time.

In both cases, the residual current ow may completely discharge

and ruin the battery.

f)

If possible, recharge the lithium ion battery immediately after use and
do not store when empty.
If the battery is stored separately from the tool and the charger, it will

retain its charging capacity for a longer time.
(Maximum loss 5% per year)

g)

Always transport the battery separately from the tool whenever possible.

This ensures that the tool is not accidentally switched on, thus preventing
the battery from discharging.

h)

Do not expose the lithium ion battery to high temperatures
(120°F/50°C) or direct sunlight.
If the battery temperature exceeds 120°F/50°C during operation
(charging or discharging), it must be removed from the charger or
riveting/screwing tool immediately.

Im Martelacker 12 – D-79588 Efringen-Kirchen – Telefon 0 76 28 - 91 11- 0 – Telefax 0 76 28 - 91 11-90

E-Mail: [e-mail] – Internet: www.hs-technik.com

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i)

Keep unused batteries away from paper clips, coins, keys, nails, screws
or other small metal objects that could create a short circuit between the
battery contacts. Do not open or short-circuit the battery.
A short circuit between the battery contacts may result in burns,  re or

explosion.

j)

Batteries may leak under extreme operating conditions or high

temperatures.

If a battery leaks, avoid contact with the skin or eyes. Battery  uid is

corrosive and can cause chemical burns to body tissues. If  uid

comes in contact with the skin, wash off immediately using soap and

water, and then apply lemon juice or vinegar. Should  uid get in the

eyes, rinse for at least 10 minutes with water and consult a physician
immediately.

k)

Do not drop the lithium ion battery or subject it to physical shock.

l)

Clean the battery contacts regularly using cotton swabs dipped in

alcohol.

NOTICE

Lithium ion batteries hold their charge almost inde nitely and

are not subject to memory effects. With proper care, you
can reliably power your tool for years to come
(approx. 700-1000 charging cycles).

In summary:

Avoid completely discharging or overcharging lithium ion
batteries under all circumstances. Doing so will ruin them.

Im Martelacker 12 – D-79588 Efringen-Kirchen – Telefon 0 76 28 - 91 11- 0 – Telefax 0 76 28 - 91 11-90

E-Mail: [e-mail] – Internet: www.hs-technik.com

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2.8.0. STRUCTURAL MODIFICATIONS

No changes, additions or modi cations may be made to the tool without

the permission of the manufacturer.

All modi cations require written con rmation by HS-Technik GmbH.

2.7.0. BATTERY CHARGERS

a) Do not charge the battery at temperatures UNDER 50°F/10°C or OVER
100°F/40°C.

b) The battery charger must not be connected to a step-up transformer,
generator or DC outlet.

c) Make sure that the battery charger air vents are not covered or
blocked.

d) Do not store the tool, battery charger or battery in places where the
temperature might exceed 120°F/50°C.

e) Never charge the battery in a box or closed container.

NOTICE

Should repairs or maintenance be required, use only original
replacement parts.

Im Martelacker 12 – D-79588 Efringen-Kirchen – Telefon 0 76 28 - 91 11- 0 – Telefax 0 76 28 - 91 11-90

E-Mail: [e-mail] – Internet: www.hs-technik.com

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1. Make sure that there are no damaged tool parts.
All damaged parts must be repaired before use.
Working with damaged tool parts creates the risk of
injury.

2. If you work in an elevated area, wear a safety harness,
be mindful of falling rivets and screws, and avoid
dropping the tool. Failure to do so could result in
injury and substantial damage.

3. Remove the battery before cleaning or performing
general maintenance on the tool.

4. Keep your face away from the exhaust vents.

5. Avoid skin contact with substances such as lubricants

and grease. These substances are ammable on the

skin. If you should come in contact with them, wash the
affected area carefully.

6. Avoid unsafe working positions. You could fall and
injure yourself.

7. Take good care of your tool. Follow the operating
instructions for maintenance and cleaning.
Keep the handgrip free from lubricants and dirt.

8. Use the tool carefully and make sure to operate it
correctly. Use the tool with care. Proper working
conditions should exist. Maintain concentration while
working.

2.9.1. VERLETZUNGSGEFAHR UND BESCHÄDIGUNG DES WERKZEUGS

2.9.0. CLEANING THE TOOL AND DISPOSAL

Handle and dispose of used substances and materials properly, especially
when cleaning with solvents.

Do not place used batteries into household garbage, re or water. Ask the

dealer or manufacturer to handle disposal.

Im Martelacker 12 – D-79588 Efringen-Kirchen – Telefon 0 76 28 - 91 11- 0 – Telefax 0 76 28 - 91 11-90

E-Mail: [e-mail] – Internet: www.hs-technik.com

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3. STARTUP OPERATIONS

3.1.0. INSERTING OR REMOVING THE BATTERY

•

To attach the battery, align the battery tab with the groove in
the housing such that it slides easily into place. Always attach the
battery completely so that it locks into place with a click.

• If the battery is not properly attached to the tool, it can become de

tached and cause substantial damage. Never use force when
attaching the battery. If the battery does not slide into place, it is
not correctly aligned. In this case, remove the battery and guide it
once again into the grooves.

• T

o remove the battery, press down the clip (1) on the front of the
battery. The battery can now easily be removed (2) by sliding it
forward out of the holder.

1 – Clip
2 – Remove the batterie

1

2

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E-Mail: [e-mail] – Internet: www.hs-technik.com

Do not let the tool fall or allow other objects to fall on the device. Protect
it from impact damage.

Make sure that the device does not come into

contact with sprayed water or oil.

- 20 -

3.1.1. EMPTYING THE MANDREL CONTAINER

The rivet mandrel collection container for the torn-off rivet mandrels
must emptied regularly. Turn the container manually in a clockwise or
counterclockwise direction to release it and remove it from the riveting
device. After emptying the container, reinstall and tighten it.

DANGER

The residual rivet mandrel collection container must not get
clogged as this may damage the tool.

DANGER

Only use an intact rivet mandrel container and ensure it is
properly installed (locked into the retention lugs) as the
rivet mandrel may otherwise discharged in an uncontrolled
manner.
Using the tool without the original collection container is not
permitted and can lead to injuries!

Im Martelacker 12 – D-79588 Efringen-Kirchen – Telefon 0 76 28 - 91 11- 0 – Telefax 0 76 28 - 91 11-90

E-Mail: [e-mail] – Internet: www.hs-technik.com

- 21 -

3.2.1. SELECT A NOSEPIECE

WARNING

The nosepice must be selected according to the jaw system
used.

3.2.0. OPERATING THE RIVETING TOOL

DANGER

Check the tool for functionality without a blind rivet as the

rivet head can injure you if it  ies off. Always wear safety

glasses.

WARNING

Prior to the initial commissioning of the device, comply with
the following instructions:

• Read the general safety instructions in

Chapter 1 & 2 thoroughly.

• Ensure that the riveting device is not

damaged and no parts are missing.

• The battery used must be approved by

HS-Technik GmbH for use with the riveting device.

• The battery should be fully charged.

You can use the riveting tool to process different sizes. Pay attention to the

exact speci cation of the rivet and adjust the nosepiece and compression

bushing if necessary.
Max. rivet shaft ø 2.4 - 6.5mm / Max. rivet diameter ø 1.5 - 4.5 mm
Use SW12 and SW14 screwdrivers for assembly.

Im Martelacker 12 – D-79588 Efringen-Kirchen – Telefon 0 76 28 - 91 11- 0 – Telefax 0 76 28 - 91 11-90

E-Mail: [e-mail] – Internet: www.hs-technik.com

- 22 -

DANGER

Only use the correct nosepice for your blind rivet. Non­compliance can damage the riveting device. In addition, it
can lead to material damages due to a damaged thread.
Do not use force; the nosepiece must be able to be screwed
on by hand.

NOTICE

The guide tube on the riveting device has a diameter of 5
mm. Locking collars or aviation brackets can have larger
diameters; special tools must be procured for this. Please
contact your contact partner at HS-Technik.

Im Martelacker 12 – D-79588 Efringen-Kirchen – Telefon 0 76 28 - 91 11- 0 – Telefax 0 76 28 - 91 11-90

E-Mail: [e-mail] – Internet: www.hs-technik.com

- 23 -

Standard pulling unit Pulling unit fast exchange system

ZUG-25* Pulling unit length 25 mm

ZUG-60* Pulling unit length 60 mm

ZUG-85* Pulling unit length 85 mm

ZUG-125* Pulling unit length 125 mm

ZUG-155* Pulling unit length 155 mm

ZUG-FX**-60 Pulling unit fast exchange system length 60 mm

ZUG-FX**-85 Pulling unit fast exchange system length 85 mm

ZUG-FX**-125 Pulling unit fast exchange system length 125 mm

ZUG-FX**-155 Pulling unit fast exchange system length 155 mm

* only available in „Gesipa-version“

** optimized pulling unit for your chuck jaws G=Gesipa and T=Titgemeyer

Im Martelacker 12 – D-79588 Efringen-Kirchen – Telefon 0 76 28 - 91 11- 0 – Telefax 0 76 28 - 91 11-90

E-Mail: [e-mail] – Internet: www.hs-technik.com

- 24 -

HST-M*-18 Nosepiece for max. mandrel diameter 1.8 mm

HST-M*-20 Nosepiece for max. mandrel diameter 2.0 mm

HST-M*-24 Nosepiece for max. mandrel diameter 2.4 mm

HST-M*-27 Nosepiece for max. mandrel diameter 2.7 mm

HST-M*-29 Nosepiece for max. mandrel diameter 2.9 mm

HST-M*-36 Nosepiece for max. mandrel diameter 3.6 mm

HST-M*-40 Nosepiece for max. mandrel diameter 4.0 mm

HST-M*-45 Nosepiece for max. mandrel diameter 4.5 mm

HST-FHM*-18 Security nosepiece for max. mandrel diameter 1.8 mm

HST-FHM*-20 Security nosepiece for max. mandrel diameter 2.0 mm

HST-FHM*-24 Security nosepiece for max. mandrel diameter 2.4 mm

HST-FHM*-27 Security nosepiece for max. mandrel diameter 2.7 mm

HST-FHM*-29 Security nosepiece for max. mandrel diameter 2.9 mm

HST-FHM*-36 Security nosepiece for max. mandrel diameter 3.6 mm

HST-FHM*-40 Security nosepiece for max. mandrel diameter 4.0 mm

HST-FHM*-45 Security nosepiece for max. mandrel diameter 4.5 mm

* optimized pulling unit for your chuck jaws G=Gesipa and T=Titgemeyer

NOTICE

The nosepiece must be selected according to the jaw system
used.

Im Martelacker 12 – D-79588 Efringen-Kirchen – Telefon 0 76 28 - 91 11- 0 – Telefax 0 76 28 - 91 11-90

E-Mail: [e-mail] – Internet: www.hs-technik.com

- 25 -

3.2.2. REDUZIERHÜLSE

A compatible compression bushing for each extension of a blind rivet set­ting tool is available. The compression bushing redurces the shaft diameter
to prevent that blind rivets with a mandrel diameter of less 3,2 mm jam the
tools regular bushing. If the required compression bushing isn´t in use the tool
can be damaged.

NOTICE

Also read the assembly instruction for compression bushings.

WARNING

Using the tool without a compression bushing and with rivets
with a diameter below 3.2 mm can severely damage the
tool!

Im Martelacker 12 – D-79588 Efringen-Kirchen – Telefon 0 76 28 - 91 11- 0 – Telefax 0 76 28 - 91 11-90

E-Mail: [e-mail] – Internet: www.hs-technik.com

- 26 -

PRIV-M224-60

Compression bushing for fast exchange system /
extension 60 mm
Required if the nosepiece that matches to blind
rivet which have a max. mandrel diameter of
1,8 - 2,4 mm

PRIV-M232-60

Compression bushing for fast exchange system /
extension 60 mm
Required if the nosepiece that matches to blind
rivet which have a max. mandrel diameter of
2,7 - 3,2 mm

PRIV-M224-85

Compression bushing for fast exchange system /
extension 85 mm
Required if the nosepiece that matches to blind
rivet which have a max. mandrel diameter of
1,8 - 2,4 mm

PRIV-M232-85

Compression bushing for fast exchange system /
extension 85 mm
Required if the nosepiece that matches to blind
rivet which have a max. mandrel diameter of
2,7 - 3,2 mm

PRIV-M224-125

Compression bushing for fast exchange system /
extension 125 mm
Required if the nosepiece that matches to blind
rivet which have a max. mandrel diameter of
1,8 - 2,4 mm

PRIV-M232-125

Compression bushing for fast exchange system /
extension 125 mm
Required if the nosepiece that matches to blind
rivet which have a max. mandrel diameter of
2,7 - 3,2 mm

PRIV-M224-155

Compression bushing for fast exchange system /
extension 155 mm
Required if the nosepiece that matches to blind
rivet which have a max. mandrel diameter of
1,8 - 2,4 mm

PRIV-M232-155

Compression bushing for fast exchange system /
extension 155 mm
Required if the nosepiece that matches to blind
rivet which have a max. mandrel diameter of
2,7 - 3,2 mm

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- 27 -

3.3.0. SETTING RIVETS

DANGER

The riveting tool must always be placed on the surface to be
riveted at a right angle (90°). Tilted placement will lead to
incorrect riveting.

Only use the correct nosepice for the rivet. An incorrect
nosepiece can damage the clamping jaws and the
nosepiece.

The size of the drillhole and the clamping range can be found

in the manufacturer rivet speci cations.

1. Place the blind rivet in the nosepiece

2. Insert the blind rivet into the prepared drillhole

3. Press the rivet  rmly against the component
(pressure check)

4. Start the preset stroke by pressing and holding the start
button

5. Release the start button

6. Let the torn-off rivet mandrel slide into the rivet mandrel
collection container by tilting the riveting tool.

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- 28 -

DANGER

Tools without pressure control can be triggered without
pressure on a component. Only trained personnel is permitted
to use the tool.
Rivets can be pulled at any time if the the riveting device is
not used on a component, the rivet can be closed! There is a
risk to you and other persons.
Only carry this riveting device with the battery removed to
prevent unintentional start-up. Only insert a rivet into the
nosepiece directly before the riveting process.

The pressure control ensures that a blind rivet can only be processed
if the pressure device has been activated; this prevents inadvertent
triggering.

Im Martelacker 12 – D-79588 Efringen-Kirchen – Telefon 0 76 28 - 91 11- 0 – Telefax 0 76 28 - 91 11-90

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- 29 -

4. LED DISPLAY OPERATING MODES

The display is on the rear of the casing blow the rivet mandrel container. The
following signals can be output during operation:

LED illuminates brief­ly, red and green

Functional test after
installing the battery
and pressing the
start button

LED blinks green Pressure switch must

be released prior to
every placement
process

Release the pressure
switch; a new rivet­ing process can be
started

LED blinks orange Battery almost

empty,
work can continue

Replace or charge
battery

LED illuminates red Fault: The riveting

device is defective; it
no longer functions

Contact the manu­facturer

LED illuminates
orange

Battery empty,
work cannot con­tinue

Replace or charge
battery

LED rapidly blinks red Fault: Overcurrent

due to an excessive
mandrel breaking
load or the device
has overheated
(55 °C)

Incorrect blind rivet
used or tension unit
is dirty or damaged.
Maintain tension unit
and let the device
cool down.

LED display Description of

the status

Action

When you connect the battery for the rst time, it must be at least 40% full or

the display will indicate it is empty.

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LED illuminates green Rivet mandrel con-

tainer not installed
or not installed cor­rectly or
pressure switch not
pressed

Correctly install the
rivet mandrel and
press the pressure
switch

- 30 -

5. MAINTENANCE

5.1.0. GENERAL

5.2.0. CLEANING

Cleaning agents

Do not use fat-solvent or corrosive cleaning
agents or water. Do not spray cleaning agents,

solvents or  ammable substances into the

openings in the housing.
The tube guiding the mandrel into in the
collection container should be cleaned daily
(by blowing it out carefully from the back with
compressed air) to remove debris and shavings.

Clean the battery contacts and the battery receptacle on the tool with a
cloth, cotton swab and alcohol as needed.

NOTICE

Bear in mind the following when cleaning your power tool.
Incorrect cleaning agents or cleaning methods may damage
the power tool.

DANGER

Risk of injury due to improper handling! Repairs, maintenance
and care of riveting tools must be performed by a professional.
After working with the tool, if used properly, there is no risk to
the user. The operator may only perform the work described
here.

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- 31 -

5.3.0. CLEANING THE PULLING UNIT

2

3

Remove the battery before working on the
riveting tool. Remove the nut (2) and pull it off.

Pull off the sleeve (3). Be mindful of any
compression springs used to increase contact
pressure.
Clean the interior of the sleeve thoroughly
with a cloth.

SW 14

5

SW 17

Hold the spacer using an SW14 open-end
wrench. Loosen the chuck jaw housing (5)
with an SW17 open-end wrench and pull it off.
Now you can remove the chuck jaws.

For fast exchange systems, pull the locking mechanism
back (silver). Then you can easily unscrew the jaw casing.
When tightening, you do not have to pull the locking
mechanism back.

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- 32 -

6

7

8

Clean the chuck jaws (6) with a wire brush
and check for damage.
Lightly coat the chuck jaws with low-viscosity

oil, grease or Te on spray.

Please note: Do not clean the riveting tool
with fat solvents or water.

Also check the compression bushing (7) and
the compression spring (8) for damage.
Then reinstall the parts in reverse order.

Im Martelacker 12 – D-79588 Efringen-Kirchen – Telefon 0 76 28 - 91 11- 0 – Telefax 0 76 28 - 91 11-90

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- 33 -

By performing regular maintenance on the BNG blind rivet setting tool, you

can ensure awless operation and prolong its the service life.

General information:

1. Maintenance work may be performed only by qualied service

personnel.

2. Original HS-Technik replacement parts must be used.

3. Document all maintenance work with

- serial number of the tool

- date

- type of work performed

The following maintenance and checks must be performed at regular
intervals and when the tool is heavily soiled.

Check the nosepiece (1) daily for wear and replace if necessary.

Check the compression spring (8) for shortening replace if necessary.

Clean the contacts on the battery and the PowerRiv® with alcohol.

The tube guiding the mandrel into in the collection container should be
cleaned daily (by blowing it out carefully from the back with compressed
air) to remove debris and shavings.

The power tool must not be cleaned with fat-solvent agents or water.

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- 34 -

Remove the battery before working on the
riveting tool. Remove the nut (2) and pull it
off.

Same process at the fast exchange system

Pull off the sleeve (3).
Be mindful of any compression springs used to
increase contact pressure.

Same process at the fast exchange system

2

3

SW 14

5

SW 17

5.4.0. CHANGING/EXTENDING THE CHUCK JAWS

Hold the spacer using an SW14 open-end
wrench. Loosen the chuck jaw housing (5)

with an SW17 open-end wrench and pull it off.

For fast exchange systems, pull the locking mechanism
back (silver). Then you can easily unscrew the jaw casing.
When tightening, you do not have to pull the locking
mechanism back. To replace the extension, proceed as
you would with a standard tension unit.

Im Martelacker 12 – D-79588 Efringen-Kirchen – Telefon 0 76 28 - 91 11- 0 – Telefax 0 76 28 - 91 11-90

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- 35 -

4

Insert the new spacer and tighten it using an
SW14 open-end wrench.

Reassemble the parts in the reverse direction.

Important:

Use the pusher rod (4) that  ts the spacer.

Remove the chuck jaw housing, chuck jaws,
pusher rod and spring.

Same process at the fast exchange system

Loosen the spacer with an SW14 open-end
wrench.

Same process at the fast exchange system

Im Martelacker 12 – D-79588 Efringen-Kirchen – Telefon 0 76 28 - 91 11- 0 – Telefax 0 76 28 - 91 11-90

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- 36 -

Tighten the chuck housing using an SW17
open-end wrench.
To do this, hold the spacer using an SW14
open-end wrench.

Slide the sleeve back on.

Tighten the nut by hand.

Im Martelacker 12 – D-79588 Efringen-Kirchen – Telefon 0 76 28 - 91 11- 0 – Telefax 0 76 28 - 91 11-90

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- 37 -

Model PowerRiv® Light - HST-PR-LIGHT

Stroke 25 mm

Setting speed max. 35 mm / sec.

Setting force 15.000 N

Engine brushless high-powered motor

Lightning Power-LED

Advice LED status advice

Battery

Li-Ion 18 V

2.5 Ah, 350 g or 5.0 Ah 600 g

Weight 1,9 kg without battery

Blind rivets

Max. rivet shaft ø 2,4 - 6,5 mm
Max. mandrel diameter ø 1,5 - 4,5 mm

Vibration < 2,5 m / s²

Noise emission < 75 dB(A), short > 80 dB(A)

7. TECHNICAL DATA

Comply with the following instructions when storing your riveting device:

• Remove the battery when you are not using the riveting device.

• If you do not use the battery for a longer period of time, it should be

completely charged and stored in a dry, dust-free location.

• Store the riveting device in a dry environment where it is protected

from sprayed water.

• Store the riveting device in a well-ventilated room where it is protected

from severe dust build-up.

• Make sure that the storage environment is free of aggressive

chemicals and vapors.

6. STORAGE

Im Martelacker 12 – D-79588 Efringen-Kirchen – Telefon 0 76 28 - 91 11- 0 – Telefax 0 76 28 - 91 11-90

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- 38 -

8. DRAWINGS

8.1.0. EXTENSIONS

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- 39 -

8.2.0. EXPLOSION DRAWING

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- 40 -

Module Description

PRIV-B1 Intermediate shaft with mounted lauramid gear

wheel
PRIV-B2 Drive unit complete
PRIV-B2-5 Drive unit complete for high speed version
PRIV-B3 Set circuit board limit switch
PRIV-B4-Light Motor pinion gear, mainboard and start trigger

in the housing mounted for
PRIV-B5 Set spent mandrel container
PRIV-B6 Set holder for spent mandrel container
PRIV-B7 Housing set incl. screws and fastener
PRIV-B8 Set mounting assembly complete

28

29

30

2

3

1

4

PRIV-B1 - Intermediate shaft with mounted lauramid
gear wheel

Im Martelacker 12 – D-79588 Efringen-Kirchen – Telefon 0 76 28 - 91 11- 0 – Telefax 0 76 28 - 91 11-90

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- 41 -

43

42

41

2

3

1

4

PRIV-B2 - Drive unit complete

PRIV-B3 - Set circuit board limit switch

Im Martelacker 12 – D-79588 Efringen-Kirchen – Telefon 0 76 28 - 91 11- 0 – Telefax 0 76 28 - 91 11-90

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- 42 -

53

51

52

56

59

57

58

60

55

2

3

4

81

84

82

83

2

3

1

4

PRIV-B4-Light - Motor pinion gear, mainboard and start trigger
in the housing mounted

PRIV-B5 - Set spent mandrel container

Im Martelacker 12 – D-79588 Efringen-Kirchen – Telefon 0 76 28 - 91 11- 0 – Telefax 0 76 28 - 91 11-90

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- 43 -

102

101

2

3

4

401

402

2

3

1

4

PRIV-B6 - Set holder for spent mandrel container

PRIV-B8 - Set mounting assembly complete

Im Martelacker 12 – D-79588 Efringen-Kirchen – Telefon 0 76 28 - 91 11- 0 – Telefax 0 76 28 - 91 11-90

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- 44 -

97 98

9997

100

2

3

1

4

PRIV-B7 - Housing set incl. screws and fastener

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- 45 -

9. TROUBLESHOOTING

Use the following table to identify and resolve problems. If you are still not
able to resolve the problem, contact HS-Technik GmbH.

Phone: [phone] / 9111-0
E-Mail: [e-mail]

Please have the following information ready when reporting a problem:

• Serial number of the riveting tool (see type labe on the side of the tool)

• What is the problem?

• When did the problem rst occur / does the problem occur often?

• What steps have you taken to resolve the problem?

Problem description Possible causes Problem resolution

Rivet cannot be further
processed

Battery empty
(LED blinks orange)

Replace the battery

Rivet mandrel
container not properly
installed
(LED blinks green)

Install the container

Pressure switch not
activated
(LED blinks green)

Press the tip against
the component

Clamping jaw casing
loose or clamping jaw
defective

Replace clamping jaw
+ clamping jaw casing
if necessary

Im Martelacker 12 – D-79588 Efringen-Kirchen – Telefon 0 76 28 - 91 11- 0 – Telefax 0 76 28 - 91 11-90

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- 46 -

Rivet mandrel is not
ejecting

Clamping jaw /
clamping jaw casing
dirty

Clean

Rivet mandrel guide
tube dirty

Clean

Rivet mandrel too
large for the nosepice

Change nosepiece

Rivet mandrel jammed
in the clamping jaw

Release the
nosepiece, remove the
cap nut and sleeve.
Release the clamping
jaw casing and, if
necessary, replace the
clamping jaws

Battery not charging
on the charging station

Battery defective

(right LED blinks red)

Replace the battery
and dispose of it
properly

Charger defective

(left LED blinks red)

Replace the charger
and dispose of it
properly

Charger not

connected to the

power supply

(left LED is not

illuminated)

Check the charger
power supply

Problem description Possible causes Problem resolution

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- 47 -

DECLARATION OF EU CONFORMITY

We hereby declare that the devices named below conform to relevant EU guidelines
listed below with respect to design and construction.
Any modifications to the devices without our consent render this declaration null
and void.
The devices listed below conform to the ESD/EMC standards in force at the time of
release.

Manufacturer:

Company: HS-Technik GmbH
Address: Im Martelacker 12
D-79588 Efringen-Kirchen
Phone: [phone]

Fax: [phone]

Device description:

Battery-powered blind rivet setting tool

Model name:

PowerRiv® Light

Applicable EU guidelines:

2006/42/EG
2004/108/EG
EN55014
DIN EN 60745

HS-Technik GmbH
Im Martelacker 12, D-79588 Efringen-Kirchen, Germany

H.-Martin Hanke
Managing Director Date: 16.07.2014

Im Martelacker 12 – D-79588 Efringen-Kirchen – Telefon 0 76 28 - 91 11- 0 – Telefax 0 76 28 - 91 11-90

E-Mail: [e-mail] – Internet: www.hs-technik.com

High - System - Technik

Im Martelacker 12
D-79588 Efringen-Kirchen
GERMANY
Phone: [phone] - 91 11- 0
Fax: [phone] - 91 11-90
E-Mail: [e-mail]
Webpage: www.hs-technik.com

HST20140716POPJSFHHMHHZMRMH

The technical data in these printed material provide support, but are not guaranteed!

Constructional changes reserved. Our construction recommendations are non-binding!