Powerplus POWXQ9100 User Manual

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POWXQ9100 EN
1 DESCRIPTION (FIG A) ................................................................... 2
2 PACKAGE CONTENT LIST ............................................................ 2
3 SYMBOLS ....................................................................................... 2
4 MACHINE-SPECIFIC SAFETY WARNINGS .................................. 3
5 ASSEMBLY ..................................................................................... 3
5.1 Assembly instructions .......................................................................................... 3
5.2 Folding instructions .............................................................................................. 3
6 OPERATION.................................................................................... 4
6.1 Clamping ................................................................................................................ 4
6.2 Releasing ............................................................................................................... 4
6.3 Clamping on one side of the jaw .......................................................................... 4
6.4 Clamping square tube ........................................................................................... 4
6.5 Clamping square pieces vertically ....................................................................... 4
6.6 Clamping large objects (clamping range >450mm) ............................................. 4
7 TECHNICAL DETAILS .................................................................... 5
8 ENVIRONMENT .............................................................................. 5
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POWXQ9100 EN
Denotes risk of personal injury or damage to the tool.
Wear ear guards and goggles
Read manual before use
Wear gloves
CLAMPING STAND POWXQ9100
WARNING! Read this manual and general safety instructions carefully before using the appliance, for your own safety. Your power tool should only be passed on together with these instructions.
1. Moving jaw
2. Fixed jaw
3. Main body
4. Lock/unlock switch
5. Foot pedal
6. Foot pedal lock
7. Front legs
8. Front leg locks
9. Front leg lock indicators
2 PACKAGE CONTENT LIST
Remove all packaging materials.  Remove remaining packing and package inserts (if included).  Check that the package contents are complete.  Check the appliance, the power cord, the power plug and all accessories for
transportation damage.
Keep the packing materials as far as possible till the end of the warranty period. Dispose
it into your local waste disposal system afterwards.
WARNING: Packaging materials are not toys! Children must not play with plastic bags! Danger of suffocation!
10. Front foot
11. Rubber anti-slip pad
12. Rear leg
13. Rear leg lock lever
14. Fixed jaw pad
15. Moving jaw pad
16. Front carry handle
17. Rear carry handle
18. Rear stability foot
1 x Clamping stand 1 x Handle assembly 1 x Manual
If any parts are missing or damaged, please contact your dealer.
3 SYMBOLS
In this manual and/or on the machine the following symbols are used:
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POWXQ9100 EN
4 MACHINE-SPECIFIC SAFETY WARNINGS
Please read the safety instructions! These instructions will make it easier for you to handle the device and help prevent misunderstanding and possible damage or injury.
1. Keep work area clear and well lit.
2. Keep children and bystanders away. Do not let persons not involved in the work near the work area.
3. Make sure all moving parts are free from interference.
4. Dress properly. Do not wear loose clothing that can be caught in moving parts.
5. Use personal protective equipment. Use safety goggles, ear muffs and gloves. Wear a dusk mask if working in a dusty environment.
6. Check to make sure that all fixing screws and knobs are tight and the legs are locked before operating POWXQ9100.
7. Ensure POWXQ9100 is set up on firm, level ground in a stable manner.
8. Be aware of over-balancing. When a large workpiece is cut from one end, the remaining piece may be heavy enough to tip the POWXQ9100. Always ensure the workpiece is well supported.
9. Never stand on this product.
10. Only use POWXQ9100 for its prescribed purpose. Any use other than those mentioned in these instructions will be considered misuse. The manufacturer shall not be liable for any damage or injury resulting from such cases of misuse.
11. The use of any accessories other than those recommended in the instruction manual may present a risk of personal injury.
5 ASSEMBLY
5.1 Assembly instructions
1. Put the POWXQ9100 upside down on the ground, loosen the rear leg lock lever (13) and slide the rear leg (12) from its stored position. Pivot the leg fully and slide down to engage it in the final locking position. Lock the rear leg lock lever. See figs 1 – 3.
2. Pivot the foot pedal (5) until it “clicks” into position. See fig 4.
3. Pivot the front legs (7) forward until they “click” into position. See fig 5.
4. If required rotate the rear stability foot (18), until it “clicks” into position and secure with the locking lever. See fig 6.
5. Turn the POWXQ9100 into an upright position. Ensure all legs are locked firmly in position, checking the front leg lock indicators (9) are showing the locked symbol. See fig
7.
6. The rear handle (17) is self-assembly. Fit the spacer tube between the bracket and fasten the handle in position with the bolt and locking knob provided.
7. POWXQ9100 can be moved easily in the assembled state using the front and rear carry handles (16 & 17) in combination. See fig 8.
5.2 Folding instructions
Reverse the assembly instructions procedure:
1. Ensure that the lock / unlock switch (4) is in the unlock position. See fig 9.
2. Turn the POWXQ9100 upside down. Release the front leg locks (8) and pivot the front legs into the stored position.
3. Release the foot pedal by disengaging the foot pedal lock (6). Move the foot pedal to the stored position. See fig 10.
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4. Release the rear stability foot lock lever and pivot until it “clicks” into the stored position. Release the rear leg lock lever and move the rear leg into the stored position. Lock the rear leg lock lever.
5. The rear carry handle can be used to carry POWXQ9100 when in a folded and upright orientation. See figs 11 & 12.
6 OPERATION
6.1 Clamping
1. Place the workpiece against the front fixed jaw (2). Slide the moving jaw (2) up against the workpiece. The moving jaw can either be moved by hand or by using the foot pedal.
2. Slide down the lock / unlock switch to engage the lock. Press down on the foot pedal to clamp the workpiece. See fig 13.
WARNING: Maximum allowable force on the foot pedal is 100Kg. Do not stand or jump on the product, as you can cause injury or damage to the product.
6.2 Releasing
1. Slide up the lock / unlock switch to release the lock.
2. Press down on the foot pedal until it “clicks” to release the clamp.
3. Slide the moving jaw away from the workpiece. See fig 14.
NB: You will need to exert a similar pressure on the foot pedal as was used to initially clamp the workpiece.
WARNING: Ensure the workpiece is supported to avoid it falling when the jaw is released.
6.3 Clamping on one side of the jaw
On occasion large or awkward workpieces can only be clamped on one side of the jaws. If this is the case then avoid excessive use of clamping force. See fig 15.
6.4 Clamping square tube
Clamping square tubing or similar material either on the diagonal or flat side using the grooves in the jaw pads for alignment.
6.5 Clamping square pieces vertically
On occasion tubing or other square workpieces need to be clamped vertically on the centre of the jaws. Use the grooves on the jaw pad to align the workpiece. A hole accommodates workpieces up to 40mm width to be clamped vertically. See fig 16.
6.6 Clamping large objects (clamping range >450mm)
To clamp larger workpieces the moving jaw can be reversed to increase the clamping range, up to 956mm.
1. Remove the moving jaw by sliding it from the tracks.
2. Rotate the moving jaw 180° and re-assemble. See fig 17.
POWXQ9100 EN
WARNING: Whenever clamping workpieces up to the maximum clamping range ensure the work piece rests down on the moving jaw and remains parallel to it.
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POWXQ9100 EN
Model nr.
POWXQ9100
Clamping range
0 – 450 mm / 0 – 950 mm (two ways)
Maximum clamping force
10.000 N
Maximum load
150kg
Clamping method
Foot pedal
Clamp travel (per stroke)
24mm
Weight
+/-23kg
Footprint (standing)
1070x980x895mm
Footprint (folded)
815x302x345mm
7 TECHNICAL DETAILS
8 ENVIRONMENT
Should your appliance need replacement after extended use, do not dispose of it with the household refuse, but in an environmentally safe way. Waste produced by electrical machine items should not be handled like normal household rubbish. Please recycle where recycle facilities exist. Check with your Local Authority or retailer for recycling advice.
Copyright © 2011 VARO P a g e | 5 www.varo.com
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