Powerplus POWXQ5330 User Manual

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POWXQ5330 EN
1 APPLICATION .................................................................................. 3
2 DESCRIPTION ................................................................................. 3
3 PACKAGE CONTENT LIST ............................................................. 3
4 SYMBOLS ........................................................................................ 4
5 GENERAL POWER TOOL SAFETY WARNINGS .......................... 4
5.1 Working area ........................................................................................................... 4
5.2 Electrical safety ....................................................................................................... 4
5.3 Personal safety ....................................................................................................... 5
5.4 Power tools use and care ....................................................................................... 5
5.5 Service ..................................................................................................................... 5
6 ADDITIONAL SAFETY INSTRUCTIONS ........................................ 5
7 ADDITIONAL SAFETY INSTRUCTIONS FOR LASERS ................ 7
8 ASSEMBLY ...................................................................................... 7
8.1 Assembling the extension hoops ................................................................ .......... 7
8.2 Assembling the locking knob ................................................................................. 7
8.3 Assembly of the mitre locking knob ...................................................................... 7
9 OPERATING INSTRUCTIONS ........................................................ 7
9.1 Transporting the mitre saw .................................................................................... 7
9.2 Dust and chip extraction ........................................................................................ 8
9.3 Clamping the work piece ........................................................................................ 8
9.4 Horizontal mitre angle............................................................................................. 8
9.5 Adjustment of the saw blade and guide rail. ......................................................... 8
9.6 Vertical bevel angle ................................................................................................. 8
9.7 Adjustment of the saw blade and the base ........................................................... 9
9.8 Switching ON / OFF ................................................................................................. 9
9.9 Use of the laser ................................................................................................ ....... 9
9.10 Sawing ................................................................................................................... 10
9.11 Sawing special work pieces ................................................................................. 10
9.12 Replacing the saw blade ....................................................................................... 11
10 CLEANING AND MAINTENANCE ................................................. 12
10.1 Cleaning................................................................................................................. 12
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POWXQ5330 EN
10.2 Connecting cable .................................................................................................. 12
11 CUTTING CAPACITY..................................................................... 12
12 TECHNICAL DATA ........................................................................ 12
13 SOUND EMISSION ........................................................................ 12
14 STORAGE ...................................................................................... 12
15 TROUBLE SHOOTING .................................................................. 13
16 WARRANTY ................................................................................... 13
17 ENVIRONMENT ............................................................................. 13
18 DECLARATION OF CONFORMITY .............................................. 14
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POWXQ5330 EN
POWXQ5330 MITRE SAW 1500W
1 APPLICATION
This power tool is intended as a stationary machine for making straight and cross cuts in wood. You can saw hard and soft wood as well as chip and fibre boards. Only adults may use this tool.
WARNING! For your own safety, read this manual and the general safety instructions carefully before using the appliance. Your power tool should only be given to other users together with these instructions.
2 DESCRIPTION
1. Protective hood
2. Saw blade
3. Extension hoops
4. Fence
5. Saw table
6. Scale for mitre angle (horizontal)
7. Table insert
8. Screws for table insert
9. Locking knob for variable mitre angles horizontal
10. Release knob for variable mitre angles horizontal
11. Clamp handle
12. Extension hoop screws
3 PACKAGE CONTENT LIST
Remove all packaging materials. Remove remaining packaging and packing inserts (if included). Check that the package contents are complete. Check the appliance, the power cord, the power plug and all accessories for transportation
damage.
Keep the packaging materials as far as possible until the end of the warranty period. Then
take it to your local waste disposal system.
13. Tool arm
14. ON/OFF switch
15. Handle
16. Tightening knob for transportation
17. Locking knob for bevel angle (vertical)
18. Scale for mitre angle (verticale)
19. Wrench
20. Dust bag
21. ON/Off switch laser
22. Distance stopper
23. Mounting hole
24. Safety lever
WARNING! Packaging materials are not toys! Children must not play with plastic bags! There is a danger of suffocation!
In this packaging, you can find: Mitre saw Manual 1 wrench 2 side guides
If any parts are missing or damaged, please contact your dealer.
2 Distance stopper 1 dust bag 1 clamp handle XQ catalogue
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POWXQ5330 EN
Denotes risk of personal injury or damage to the tool.
Wear a mask In dusty conditions.
Read manual before use.
Wear noise protection.
Wear gloves.
Wear eye protection.
Class II - The machine is double insulated; Earthing wire is therefore not necessary.
In accordance with essential requirements of the European directive(s)
4 SYMBOLS
The following symbols are used in this manual and/or on the machine:
5 GENERAL POWER TOOL SAFETY WARNINGS
Read all safety warnings and instructions. Failure to heed warnings and follow instructions may result in electric shock, fire and/or serious injury. Keep safety warnings and instructions for future reference. The term "power tool" in the safety warnings refers to your mains- operated (corded) power tool or battery- operated (cordless) power tool.
5.1 Working area
Keep working area clean and well lit. Untidy and dark areas can lead to accidents. Do not operate power tools in potentially explosive surroundings, for example, in the
presence of inflammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
Keep children and bystanders at a distance when operating a power tool. Distractions can
cause you to lose control of it.
5.2 Electrical safety
Always check that the power supply corresponds to the voltage on the rating plate.
Power tool plugs must match the outlet. Never modify the plug in any way. Do not use
adapter plugs with earthed power tools. Unmodified plugs and matching outlets will reduce the risk of an electric shock.
Do not expose power tools to rain or wet conditions. If water gets inside a power tool, it will
increase the risk of an electric shock.
Do not damage the cord. Never use the cord for carrying, pulling or unplugging the power
tool. Keep the cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of an electric shock.
When operating a power tool outdoors, use an extension cable suitable for outdoor use.
Using a cord suitable for outdoor use reduces the risk of an electric shock.
If operating a power tool in a damp location is unavoidable, use a power supply protected
by a residual current device (RCD). Using an RCD reduces the risk of an electric shock.
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5.3 Personal safety
Stay alert, watch what you are doing and use common sense when operating a power tool.
Do not use a power tool when you are tired or under the influence of drugs, alcohol or medication. A moment of inattention when operating a power tool may result in serious personal injury.
Use safety equipment. Always wear eye protection. Using safety equipment such as a dust
mask, non-skid safety shoes, a hard hat, or hearing protection whenever it is needed will reduce the risk of personal injury.
Avoid accidental starts. Ensure the switch is in the off position before inserting the plug.
Carrying power tools with your finger on the switch or plugging in power tools when the switch is in the on position makes accidents more likely.
Remove any adjusting keys or spanners before turning on the power tool. A spanner or key
left attached to a rotating part of the power tool may result in personal injury.
Do not reach out too far. Keep your feet firmly on the ground at all times. This will enable
you retain control over the power tool in unexpected situations.
Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves
away from the power tool. Loose clothes, jewellery or long hair can become entangled in the moving parts.
If there are devices for connecting dust extraction and collection facilities, please ensure
that they are attached and used correctly. Using such devices can reduce dust-related hazards.
5.4 Power tools use and care
Do not expect the power tool to do more than it can. Use the correct power tool for what you
want to do. A power tool will achieve better results and be safer if used in the context for which it was designed.
Do not use the power tool if the switch cannot turn it on and off. A power tool with a broken
switch is dangerous and must be repaired.
Disconnect the plug from the power source before making adjustments, changing
accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
Store power tools, when not in use, out of the reach of children and do not allow people
who are not familiar with the power tool or these instructions to operate it. Power tools are potentially dangerous in the hands of untrained users.
Maintain power tools. Check for misalignment or jammed moving parts, breakages or any
other feature that might affect the operation of the power tool. If it is damaged, the power tool must be repaired. Many accidents are caused by using poorly maintained power tools.
Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting
edges are less likely to jam and are easier to control.
Use the power tool, accessories and cutting tools, etc., in accordance with these
instructions and in the manner intended for the particular type of power tool, taking into account the working conditions and the work which needs to be done. Using a power tool in ways for which it was not intended can lead to potentially hazardous situations.
5.5 Service
Your power tool should be serviced by a qualified specialist using only standard spare
parts. This will ensure that it meets the required safety standards.
6 ADDITIONAL SAFETY INSTRUCTIONS
Always wear eye protectors. Never use the equipment in the presence of flammable liquids or gases. NEVER use the equipment when a cutting disc (and not a saw disc) has been attached. Before each use, check the saw blade for small cracks or damages. Replace a cracked or
damaged blade immediately.
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Only use saw blades that are recommended by the manufacturer and that fulfil the EN847-1
standard.
Always use the accessories that are recommended by this manual. Select the correct saw blade for the material must be sawn. To reduce the generation of noise, always make sure that the blade is sharp and clean. Only use correctly sharpened saw blades. Never exceed the maximum speed that is
indicated on the saw blade.
Before installing the saw blade, clean the axle, the flanges (especially the assembly
surfaces) and the hexagonal nut. Incorrect mounting can lead to vibrations/knocking or slipping of the saw blade.
Prevent that the saw comes into contact with metals, such as nails and screws. Search for
and remove all nails, screws and other foreign materials from the workpiece, before you start to work.
Remove spanners, cut off pieces and the other items from the saw table, before turning on
the switch.
NEVER wear gloves while working; the wearing of gloves is only recommended while
cutting tools are being replaced.
Make sure that your hands stay clear of the cutting line of the saw blade. NEVER stand in the cutting line of the saw blade and NEVER let anyone else stand in that
position.
Let the saw run for a few moments before inserting a workpiece. Listen for vibrations or
knocking of the saw blade, which can indicate improper mounting or balancing of the blade.
The equipment may not be used for making grooves or recesses. Replace the table insert when it is worn out. NEVER make any adjustments on the machine while it is turning. Remove the plug from the
socket before making any adjustments.
If necessary, use a push block. A push block MUST be used for longitudinal sawing of
smaller workpieces, so that your hands and fingers are kept well away from the saw blade.
Always store your push block, whenever it is not in use. Pay special attention to the instructions that help to reduce the hazard of KICK BACK. KICK
BACK is a sudden reaction to a jammed, bent or badly aligned saw blade. KICK BACK causes the workpiece to be thrown back in the direction of the operator. KICK BACK can lead to serious injuries. KICK BACK can be avoided by keeping your saw blade sharp, by keeping the rip fence parallel to the saw blade, by maintaining the riving knife and the saw guard in good condition and in the right position, by keeping a good grip on the workpiece until you have pushed it completely past the saw blade, and by not sawing any twisted or skewed wood pieces, or pieces that do not have a straight edge for moving along the rip fence, in a longitudinal direction.
Do not carry out any free-hand operations. Free-hand means that you use your hands for
supporting the workpiece, or for leading it with your hands, instead of using the rip fence or the mitre block.
NEVER bend over or around the saw blade. NEVER reach for a workpiece, before the saw
blade has come to a complete stop.
Avoid a sudden or too quick infeed of a workpiece. Workpieces made of hard material
should be fed in as slowly as possible. Never fold or turn a workpiece while feeding it into the saw. If the saw blade jams or ceases to turn while the workpiece is being fed in, turn the equipment off immediately. Remove the plug from the socket. Remove the piece that is blocking the saw.
NEVER try to remove sawed off chips, and never touch the saw guard, as long as the saw
blade is turning.
Remove all lose knots from the workpiece, BEFORE starting to saw. Do not maltreat the cable. Never pull on the cable, for removing the plug from the socket.
Do not expose the cable to heat, oil, water or sharp edges.
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Some types of dust that is generated while working with the saw may contain chemicals,
which can cause cancer, birth defects or other genetic damages. Some examples of these substances are:
Lead derived from paints containing lead; Arsenic and chrome from chemically treated wood. The hazard to your health from such exposures is dependent on how frequently you do this
kind of work.
Measures for reducing your exposure to such chemicals: Always work in well-ventilated
surroundings and with certified safety equipment, such as dust masks that have been specially designed for filtering out microscopic particles.
For sawing operations, connect the equipment to a dust exhaust system. The guard may be lifted up while positioning a workpiece, or for easier access during
maintenance works. Make sure that the saw guard has been lowered and is positioned flat against the sawing table, before connecting your tool to the mains supply.
7 ADDITIONAL SAFETY INSTRUCTIONS FOR LASERS
Warning! The laser beam potentially causes eye damage. Do not look or stare into the laser beam.
During use, do not point the laser beam at people, directly or indirectly through reflecting
surfaces.
This laser complies with class 2 according to the relevant standard. The unit includes no
servicing components. Do not open the housing for any reason. If the unit is damaged, have the damage repaired by an authorized repair agent.
Laser viewing glasses are not protective glasses against laser radiation.
8 ASSEMBLY
Disconnect the power plug before carrying out any adjustments or maintenance.
Do not operate this mitre saw until it has been fully assembled and correctly prepared for use in accordance with this instruction manual. Position the provided key in the clamp that is foreseen at the back of the machine.
8.1 Assembling the extension hoops
Unscrew the screws at the front of the sawing table. Place the extension hoops (3) in both side holes. Tighten the extension hoop screws (12) and make sure that the extension hoops are secure
and cannot be moved during the operation.
8.2 Assembling the locking knob
Screw the locking knob into the threaded hole, but not too tightly.
8.3 Assembly of the mitre locking knob
Position the washer on the knob and an insert it at the back of the sawing table.
9 OPERATING INSTRUCTIONS
9.1 Transporting the mitre saw
To transport the power tool, use the tightening knob (16). Pull the mitre saw downwards ands push the knob. That way, the saw is secured.
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9.2 Dust and chip extraction
For integrated dust extraction, place the dust bag (20) on the sawdust ejector. For external dust, you can use a vacuum cleaner hose.
The dust bag is only for a partial dust removal! It is designed to break the dust extraction.
9.3 Clamping the work piece
Make sure the work piece can’t be catapulted. The clamp(11) is the most perfect gadget to avoid this.
Press the work piece against the fence (4) and against the stop of the clamp Tighten the clamp to secure the work piece.
9.4 Horizontal mitre angle
The horizontal mitre angle can be set in the range from -45° to 45°. The horizontal mitre angle scale shows the currently set in degrees.
Loosen the locking knob (9) by turning it counter clockwise. Push the lever downwards. Rotate the saw table (5) to the required angle ( to the right or to the left). The required angle
can be read of the scale flute.
Release the lever. Tighten the locking knob (9) clockwise.
9.5 Adjustment of the saw blade and guide rail.
Position the saw in the lower position and block it with the blocking pin. Now hold the try square (90°) against the guide rail and the saw blade. The latter must
make complete contact with the try square. If this is not the case, then you can adjust the angle by moving the guide rail. To carry out this step, use the delivered key for loosening the screws. Do not forget to re-tighten the screws afterwards.
9.6 Vertical bevel angle
The vertical bevel angle can be set in the rang of 0° to 45°. The vertical bevel scale shows the currently set in degrees.
Remove the quick action clamp and move the moving part of the fence to the left side. Loosen the locking knob (17), if tightened. Swing the tool arm (13) with the handle (15) to the required angle. Tighten the locking knob (17).
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9.7 Adjustment of the saw blade and the base
Position a try square against the saw blade and the sawing table. If the saw blade is not completely in line, then you can adjust the angle by means of the
screw.
After this, you can adapt the zero position on the graduated scale.
9.8 Switching ON / OFF
For your safety use both hands to switch the power tool on and off.
Connect the power tool to the power supply. Pull the on/off switch (14) in the direction of the handle. The saw blade rotates as long as
you keep the switch engaged.
When you want to turn off the machine, you have to release the on/off switch (14).
9.9 Use of the laser
Your machine is provided with a laser function. It helps you to saw through your workpiece at the right location.
Insert the cable in the socket. Turn on the laser switch. Loosen the 2 screws and remove the guard cap. Loosen the other 2 screws and then moved the laser module back and forth, until it is
aligned with the saw blade.
Retighten all screws and reinstall the guard cap.
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9.10 Sawing
POWXQ5330 EN
Make sure the saw blade doesn’t block while you are sawing. It causes
damage to and burning of the motor. If there is a blockade of the saw blade, please loosen the switch immediately to prevent damage at the motor.
Clamp the work piece firmly. Set the required horizontal mitre angle or the required vertical bevel angle. Switch on the power tool. Move the tool arm (18) slowly downwards. You have to push the safety switch (20) before
you can do this.
Saw trough the work piece. Switch off the power tool. Wait until the saw blade (2) has come to a complete standstill before removing the work
piece.
9.11 Sawing special work pieces
Curved or round work pieces need to be secured against slipping. Make sure there is no gap between the work piece and the fence (6) or the saw table (7).
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9.12 Replacing the saw blade
Disconnect the tool from the outlet before working on the saw blade. Wait a while before touching the saw blade. It can be very hot. The dents of the saw blade are very sharp.
Position the saw in the uppermost position. Loosen the screw of the guard plate. Turn it around until the attachment bolt is visible. While holding down the blocking button, use the delivered key for loosening the bolt in a
clockwise direction.
Assembly is carried out in the reverse order.
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Worktable angle
Head tilting angle
Height x width (mm)
75 x 130 mm
45° (left)
75 x 90 mm
45° (right)
75 x 90 mm
45°
50 x 130 mm
45° (right)
45°
50 x90 mm
45° (left)
45°
50 x 90 mm
Nominal Voltage
230V ~ 50 Hz
Power rating
1500W
No load speed
4200min-1
Protection class
II
Blade size
254mm x 30 mm x 2.8mm
Weight
18 kg
Sound pressure level LpA
90,2 dB(A) K = 3 m/s²
Sound power level LwA
103,2 dB(A) K = 3 m/s²
Vibration
1,09 m/s²
10 CLEANING AND MAINTENANCE
Before performing any work on the equipment, pull the power plug.
10.1 Cleaning
Regularly clean the machine housing with a soft cloth, preferably after each use. If the dirt does not come off use a soft cloth moistened with soapy water. Never use solvents such as petrol, alcohol, ammonia water, etc. These solvents may
damage the plastic parts.
Make sure no water can reach the inside of the power tool!
10.2 Connecting cable
If the connecting cable (or mains plug) is damaged, it must be replaced. Replacement of the connecting cable should only be carried out by a qualified specialist (qualified electrician).
11 CUTTING CAPACITY
12 TECHNICAL DATA
13 SOUND EMISSION
14 STORAGE
Thoroughly clean the whole machine and its accessories. Store it out of the reach of children, in a stable and secure position, in a cool and dry place,
avoid too high and too low temperatures.
Protect it from exposure to direct sunlight. Keep it in the dark, if possible. Don’t keep it in plastic bags to avoid humidity build-up.
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15 TROUBLE SHOOTING
PROBLEM
POSSIBLE CAUSE
SOLUTION
Motor does not run.
No electricity arrives at the machine.
The motor is overloaded or overheated.
Check the power supply and the power line.
Allow the machine to run idle for about 2 minutes to cool down.
Vibrations are too strong.
Screws or parts are loose. The mitre saw is not correctly
mounted. Work piece is not properly
supported.
Tighten all screws. Mount the mitre saw
correctly. Secure the work piece.
16 WARRANTY
This product is warranted for a 5-year period effective from the date of purchase by the first
user.
This warranty covers all material or production flaws. It does not include defective parts
subject to normal wear & tear such as bearings, brushes, cables, and plugs, or accessories such as drills, drill bits, saw blades, etc. ; damage or defects resulting from maltreatment, accidents or alterations; nor the cost of transportation.
This warranty covers all material or production flaws, excluding batteries, chargers,
defective parts subject to normal wear and tear such as, in particular, bearings, brushes, cables, plugs… Accessories such as drills, drill bits, saw blades etc. also do not fall under this warranty.
Damage and/or defects resulting from inappropriate use also do not fall under the warranty
provisions.
We also disclaim all liability for any bodily injury resulting from inappropriate use of the tool. Repairs may only be carried out by an authorised customer service centre for Powerplus
tools.
You can always obtain more information at the number 00 32 3 292 92 90. Any transportation costs shall always be borne by the customer, unless agreed otherwise in
writing.
At the same time, no claim can be made on the warranty if the damage of the device is the
result of negligent maintenance or overload.
Definitely excluded from the warranty is damage resulting from fluid permeation, excessive
dust penetration, intentional damage (on purpose or by gross carelessness), inappropriate usage (use for purposes for which the device is not suitable), incompetent usage (e.g. not following the instructions given in the manual), inexpert assembly, lightning strike, erroneus net voltage. This list is not exhaustive.
Acceptance of claims under warranty can never lead to the prolongation of the warranty
period nor commencement of a new warranty period in case of a device replacement.
Devices or parts which are replaced under the warranty therefore remain the property of
Varo NV.
We reserve the right to reject a claim whenever the purchase cannot be verified or when it
is clear that the product has not been properly maintained. (Clean ventilation slots, carbon brushes serviced regularly, etc.).
Your purchase receipt must be kept as proof of date of purchase.
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Your appliance must be returned undismantled to your dealer in an acceptably clean state,
(in its original blow-moulded case if applicable to the unit), accompanied by proof of purchase.
17 ENVIRONMENT
Should your appliance need replacement after extended use, do not discard it with the household rubbish but dispose of it in an environmentally safe way. Waste produced by electrical machine items should not be handled like normal household rubbish. Please recycle where recycle facilities exist. Check with your Local Authority or retailer for recycling advice.
18 DECLARATION OF CONFORMITY
VARO N.V. - Joseph Van Instraat 9 - BE2500 Lier - BELGIUM, declares that,
product : Mitre saw trade mark : POWERplus model : POW XQ5330
is in conformity with the essential requirements and other relevant provisions of the applicable European Directives, based on the application of European harmonized standards. Any unauthorized modification of the apparatus voids this declaration.
European Directives (including, if applicable, their amending directives):
2006/95/EC The Low Voltage Directive 2004/108/EC The Electromagnetic Compatibility Directive 2006/42/EC The Machinery Directive 2000/14/EC The Outdoor Noise Directive LwA = 106dB
European harmonized standards, and their amendments:
EN61029-1 : 2000 EN61029-2-9 : 2002 EN55014-1 : 2006 EN55014-2 : 1997 EN61000-3-2 : 2006 EN61000-3-3 : 1995
The undersigned acts on behalf and under the power of attorney of the company management,
Philippe Vankerkhove Certification manager Date: 30/09/2010
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