Powerplus POWXG7540 User Manual

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POWXG7540 EN

1 APPLIANCE ..................................................................................... 3

2 DESCRIPTION ................................................................................. 3

3 PACKAGE CONTENT LIST ............................................................. 3

4 SYMBOLS ........................................................................................ 3

5 SAFE OPERATION PRACTICES .................................................... 4

5.1 Training.................................................................................................................... 4

5.2 Preparation .............................................................................................................. 4

5.3 Operation ................................................................................................................. 5

5.4 Maintenance and storage ....................................................................................... 5

6 PETROL SAFETY WARNINGS ....................................................... 6

7 UNPACKING AND ASSEMBLY ...................................................... 6

7.1 Unpack ..................................................................................................................... 6

7.2 Assembly ................................................................................................................. 6

7.2.1 Install the bottom handlebar ...................................................................................... 6

7.2.2 Install the top handlebar ............................................................................................ 6

7.2.3 Mount the grass bag ................................................................................................. 6

8 OPERATION ..................................................................................... 6

8.1 Pre-Start Inspection ................................................................................................ 6

8.2 Start the Engine ...................................................................................................... 7

8.3 Stop the Engine ....................................................................................................... 7

8.4 Adjustment .............................................................................................................. 7

8.4.1 Working depth ........................................................................................................... 7

8.4.2 Working without grass bag ........................................................................................ 8

8.5 Tips for proper working .......................................................................................... 8

9 CLEANING AND MAINTENANCE ................................................... 8

9.1 Scarifier Maintenance ............................................................................................. 8

9.2 Engine Maintenance ............................................................................................... 8

9.2.1 Spark Plug ................................................................................................ ................ 8

9.2.2 Engine Oil Replacement............................................................................................ 8

9.2.3 Air Filter .................................................................................................................... 9

POWXG7540 EN

9.2.4 Fuel Tank Filter ......................................................................................................... 9

9.3 Long Term Storage ................................................................................................. 9

10 TECHNICAL DATA .......................................................................... 9

11 NOISE ............................................................................................... 9

12 SERVICE DEPARTMENT .............................................................. 10

13 WARRANTY ................................................................................... 10

14 ENVIRONMENT ............................................................................. 10

15 DECLARATION OF CONFORMITY .............................................. 11

POWXG7540 EN

Warning / Danger

Caution! Always wear earmuffs!

PETROL ENGINE SCARIFIER POWXG7540

1 APPLIANCE

The equipment is designed for scarifying lawned areas. The scarifying process is designed for ripping moss and weeds - complete with their roots - out of the soil and for loosening the soil. As a result your lawn can absorb nutrients better and is cleaned. We recommend you to scarify your lawn in the spring (April) and autumn (October).

WARNING! For your own safety, read this manual and the general safety instructions carefully before using the appliance. Your power tool should only be given to other users together with these instructions.

2 DESCRIPTION

1. Brake Lever

2. Handlebar

3. Air Filter

4. Muffler

5. Fuel Tank

6. Belt Guard

3 PACKAGE CONTENT LIST

 Remove all packaging materials.  Remove remaining packaging and packing inserts (if included).  Check that the package contents are complete.  Check the appliance, the power cord, the power plug and all accessories for transportation

damage.

 Keep the packaging materials as far as possible until the end of the warranty period. Then

take it to your local waste disposal system.

7. Oil Cap

8. Grass Bag

9. Wheel

10. Starter Rope

11. Depth Adjusting Handle

1 Petrol engine scarifier 1 set grasopvangzak 1 spark Plug Spanner 1 wrench 10-13 1 manual

4 SYMBOLS

The following symbols are used in this manual and/or on the machine:

WARNING Packaging materials are not toys! Children must not play with plastic bags! There is a danger of suffocation!

If any parts are missing or damaged, please contact your dealer.

POWXG7540 EN

Read the manual carefully before use.

Caution! Always wear eye protection!

In accordance with essential applicable safety standards of European directives

Use protective gloves

Wear sturdy, non-slip footwear

Keep bystanders away

No naked flame

No smoking

Sharp tines — Beware of cutting fingers or toes

Warning! Flying objects

5 SAFE OPERATION PRACTICES

5.1 Training

 Read the instructions carefully. Be familiar with the controls and the proper use of the

machine.

5.2 Preparation

 Never allow people unfamiliar with these instructions or children to use the machine. Local

regulations can restrict the age of the operator;

 Never operate the machine while people, especially children, or pets are nearby;  Keep in mind that the operator or user is responsible for accidents or hazards occurring to

other people or their property;

 Wear ear protection and safety glasses at all times while operating the machine;  While operating the machine. Always wear substantial footwear and long trousers. Do not

operate the machine when barefoot or wearing open sandals;

 Thoroughly inspect the area where the machine is to be used and remove all stones,

sticks, wires, bones and other foreign objects;

 WARNING — Petrol is highly flammable;  Store fuel in containers specifically designed for this purpose;  Refuel outdoors only and do not smoke while refuelling;  Add fuel before starting the engine. Never remove the cap of the fuel tank or add petrol

while the engine is running or when the engine is hot;

 If petrol is spilled, do not attempt to start the engine but move the machine away from the

area of spillage and avoid creating any source of ignition until petrol vapours have dissipated;

 Replace all fuel tanks and container caps securely;  Replace faulty silencers;  Before using, always visually inspect to see that the tines, bolts are not worn or damaged.

Replace worn or damaged tines and bolts in sets to preserve balance;

POWXG7540 EN

 For rear discharge appliances with exposed rear rollers, when used without a catcher, full

eye protection shall be worn.

5.3 Operation

 Do not operate the engine in a confined space where dangerous carbon monoxide fumes

can collect;

 Operate the machine only in daylight or in good artificial light;  Avoid operating the machine in wet grass or take additional precautions to avoid slipping;  Always be sure of your footing on slopes;  Walk, never run;  Always work across the face of slopes, never up and down;  Exercise extreme caution when changing direction on slopes;  Do not operate the machine on steep slopes;  Use extreme caution when reversing or pulling the machine towards you;  Stop the tines if the machine has to be tilted for transportation. Do not operate the tines

when crossing surfaces other than grass, and when transporting the machine to and from the working area;

 Never operate the machine with defective guards, or without safety devices, for example

deflectors and/or catchers, in place;

 Do not change the engine governor settings or over-speed the engine;  Disengage all tine and drive clutches before starting the engine;  Start the engine or switch on the motor carefully according to instructions and with feet

well away from the tine(s);

 Do not tilt the machine when starting the engine or switching on the motor, except if the

machine has to be tilted for starting. In this case, do not tilt it more than absolutely necessary and lift only the part which is away from the operator;

 Do not start the engine when standing in front of the discharge chute;  Do not put hands or feet near or under rotating parts. Keep clear of the discharge opening

at all times;

 Never pick up or carry a machine while the engine is running;  Stop the engine, disconnect the spark plug wire and for battery start machines remove the

ignition key:

 Before clearing blockages or unclogging chute;  Before checking, cleaning or working on the machine;  After striking a foreign object. Inspect the machine for damage and make repairs before

restarting and operating the machine;

 If the machine starts to vibrate abnormally (check immediately);

 Stop the engine, disconnect the spark plug wire and for battery start machines remove the

ignition key:

 Whenever you leave the machine;  Before refuelling;

 Reduce the throttle setting during engine shut down and, if the engine is provided with a

shut-off valve, turn the fuel off at the conclusion of aerating or scarifying.

5.4 Maintenance and storage

 Keep all nuts, bolts and screws tight to be sure the machine is in a safe working condition;  Never store the machine with petrol in the tank inside a building where fumes can reach

an open flame or spark;

 Allow the engine to cool before storing in any enclosure;  To reduce the fire hazard, keep the engine, silencer, battery compartment and petrol

storage area free of grass, thatch, moss, leaves or excessive grease;

POWXG7540 EN

 Examine the machine regularly and replace worn or damaged parts for safety;  If the fuel tank has to be drained, this should be done outdoors. The drained fuel should

be stored in a container specifically designed for fuel storage or it should be disposed of carefully.

6 PETROL SAFETY WARNINGS

WARNING: Use extra care when handling fuels. They are inflammable and the vapours are potentially explosive. The following points must be observed.

 Use only an approved container.  Never remove the fuel cap or add fuel when the engine is running. Allow engine exhaust

components to cool before refuelling.

 Do not smoke.  Never refuel the machine indoors.  Never store the machine or fuel containers in places where there is a naked flame, such

as a water heater.

 If fuel is spilt, do not attempt to start the power source before moving the machine away

from the spillage area.

 Always replace and securely tighten the fuel cap after refuelling.  Whenever the tank is drained, this should be done outdoors.

7 UNPACKING AND ASSEMBLY

7.1 Unpack

Carefully lift the machine out of the box, remove any packing material.

7.2 Assembly

7.2.1 Install the bottom handlebar Fit the bottom handlebar using the accompanying bolts. (Fig. 1)

7.2.2 Install the top handlebar Fit the top handlebar, unfold the handlebar and secure it in the required position with the

knobs. (Fig. 2)

7.2.3 Mount the grass bag Raise the ejection guard and slide the grassbag frame lugs into the locating slots each side of

the axle frame. (Fig. 3)

Always stop the engine and wait for the rollers to stop before removing and replacing the grassbag.

8 OPERATION

8.1 Pre-Start Inspection

 Make sure all safety guards are in place and all nuts and bolts are secure.  Check oil level in engine crankcase.

Important! Engine is shipped from the factory without oil. You must add

POWXG7540 EN

engine oil before starting engine.

 Inspect air filter for cleanliness.  Check the fuel supply. Do not fill gas tank completely full, allow space for fuel to expand.  Be sure spark plug wire is attached and spark plug is tightened securely.  Check depth regulator lever position.  Examine underneath and around engine for signs of oil or fuel leaks.  Inspect fuel hoses for tightness and fuel seepage.  Look for signs of engine damage.  Remove excessive debris from muffler area and recoil starter.

8.2 Start the Engine

In order to avoid any unintentional start-ups of the engine, it comes equipped with an engine brake which must be pressed at all times whilst the device is in use, otherwise the engine will stop.

Important! When the engine brake lever is released it must return to its initial position and the engine must stop. If this is not the case, do not use the equipment again.

 Set the fuel switch to position “ON”.  For cold start, Set the choke lever to position “ON”.  Move the throttle lever to middle position.  Press the brake lever (Fig. 4), and pull the recoil starter rope forcefully until the engine

starts.

 Switch off “CHOKE“.  Give full throttle.

Important: Always pull the starter rope slowly until you feel the initial resistance then pull it quickly to start the engine. Do not allow the starter rope to whip back of its own accord.

Important: The scarifier roller begins to rotate as soon as the engine is started.

Important: Never open the ejection guard when the motor is running. A rotating cutting unit can cause injuries.

8.3 Stop the Engine

 Release the brake lever, the engine will be stopped.  Set the fuel switch to position “OFF”.

8.4 Adjustment

8.4.1 Working depth To set the working depth, push the depth adjusting handle gently away from the device, set

the required depth and then lock the lever back into position. (Fig. 5) Important! For transport move the depth adjusting handle to the highest position. (Fig. 6)

POWXG7540 EN

8.4.2 Working without grass bag If using the scarifier withtout bag:

 Pull the fixing pole and lift the ejection gurad, then release the fixing pole. (Fig. 7)  The ejection guard will flip back and open an angle. (Fig. 8)

8.5 Tips for proper working

It is recommended that you overlap scarifying paths a little. Try to scarify in straight lines for a nice, clean look. Insodoing, the aeration swaths should always overlap each other by a few centimeters in order to avoid bare strips. As soon as grass clippings start to trail the scarifier, it is time to empty the grass basket. Important! Before taking off the grass basket, switch off the motor and wait until the roller has come to a stop. To remove the grass basket, lift up the ejector flap with one hand, while unhooking the basket with the other. How frequently you should scarify your lawn is determined primarily by the speed at which the grass grows and the hardness of the soil. Keep the underside of the equipment clean and remove soil and grass build-up. Deposits make it more difficult to start the aerator and decrease the quality of the scarifying. Always scarify along inclines (not up and down). Switch off the motor before doing any checks on the roller. Important! The roller rotates for a few seconds after the motor is switched off. Never attempt to stop the roller. In the event that the rotating roller strikes an object, immediately switch off the equipment and wait for the roller to come to a complete stop. Then inspect the condition of the roller. Replace any parts that are damaged.

9 CLEANING AND MAINTENANCE

9.1 Scarifier Maintenance

The scarifier should be cleaned thoroughly every time after it has been used. This particularly applies to its underside and the blades. To do so tip the scarifier slightly on to its side and remove the dirt.

Important! Before you tip the equipment, the petrol tank must be emptied to prevent petrol leaking out. Ideally you should use a conventional petrol extraction pump for this purpose.

9.2 Engine Maintenance

Please follow engine manual to maintain the engine.

9.2.1 Spark Plug After every 50 hours of running the spark plug should be removed. Check the color of the

deposits on the end of the spark plug it should be a “Tan” color. Remove all deposits using a

stiff brush a brass wire brush is ideal. Check the spark plug gap and adjust if required. The correct gap should be 0.7 to 0.8mm.

9.2.2 Engine Oil Replacement  We recommend that the oil be changed after the first 40 hours of use, then once every

100 hours.

 Place the machine on a level surface and warm up the engine for several minutes. Then

stop the engine.

POWXG7540 EN

POWXG7540

Engine displacement

118cc

Weight

34.5 kg

Idling speed

3600 min-1

Working Width

400 mm

Working Depth

-15 / -10 / -5 / 0 / 4 / 8 / 12 mm

Volume collection bag

60 l

Motor Power

2,37 kW

Oil Tank Capacity

600 ml

Fuel tank capacity

2000 ml

Acoustic pressure level LpA

86 dB(A)

Acoustic power level LwA

104 dB(A)

 Remove the oil filler cap.  Place an oil pan under the engine.  Remove the oil drain plug so that the oil can be completely drained. You will need to use a

tube or other similar device to prevent the oil leaking onto the machine.

 Check the oil drain plug, gasket, oil filler cap and O-ring and if damaged replace.  Reinstall the oil drain plug and gasket, tighten the oil drain plug securely..  Add engine oil up to at least half of the dipstick.  Reinstall the oil filler cap securely.

Please dispose of used oil in a manner that is compatible with the environment. We suggest you take used oil in a sealed container to your local recycling centre. Do not throw it in a trash or pour it on the ground or down a drain.

9.2.3 Air Filter After every 100 hours of running or every month, the air filter should be removed, examined

for deterioration and cleaned. Clean the air filter thoroughly using environmentally friendly water based degreasing agent. Allow to dry fully then replace the air filter. Warning! Never run the engine without the air filter fitted.

9.2.4 Fuel Tank Filter After every 150 hours of running or every three months the fuel tank filter should be removed

and cleaned. Remove the fuel tank filler cap and the filter, clean the filter thoroughly using environmentally friendly water based degreasing agent and refit.

9.3 Long Term Storage

If your cultivator will not be used for more than one month, prepare it for long term storage.

 Drain the gasoline in the fuel tank and carburettor.  Check oil. Remove the spark plug, add a little oil into the cylinder, fit spark plug, rotate the

crankshaft and let oil be well-distributed in the inside surface of the cylinder.

 Pull the starter rope slowly until you feel resistance, tie a knot to fix the rope, then close

the air valve to keep out the dust and other pollutants.

 Remove all debris from cultivator tines and engine.  Store cultivator in a clean and dry place.

10 TECHNICAL DATA

11 NOISE

Noise emission values measured according to relevant standard. (K=3)

ATTENTION! Wear hearing protection when sound pressure is over 85

aw (Vibration):

8.5 m/s²

K = 3 m/s²

dB(A).

12 SERVICE DEPARTMENT

POWXG7540 EN

Damaged switches must be replaced by our after-sales service department. If the connecting cable (or mains plug) is damaged, it must be replaced by a special connecting cable which is available from our service department. Replacement of the connecting cable should only be carried out by our service department or by a qualified specialist (qualified electrician).

13 WARRANTY

 This product is warranted for a 36-month period effective from the date of purchase by the

first user.

 This warranty covers all material or production flaws excluding: batteries, chargers,

defective parts subject to normal wear & tear such as bearings, brushes, cables, and plugs, or accessories such as drills, drill bits, saw blades, etc. ; damage or defects resulting from maltreatment, accidents or alterations; nor the cost of transportation.

 Damage and/or defects resulting from inappropriate use also do not fall under the

warranty provisions.

 We also disclaim all liability for any bodily injury resulting from inappropriate use of the

tool.

 Repairs may only be carried out by an authorised customer service centre for Powerplus

tools.

 You can always obtain more information at the number 00 32 3 292 92 90.  Any transportation costs shall always be borne by the customer, unless agreed otherwise

in writing.

 At the same time, no claim can be made on the warranty if the damage of the device is the

result of negligent maintenance or overload.

 Definitely excluded from the warranty is damage resulting from fluid permeation, excessive

dust penetration, intentional damage (on purpose or by gross carelessness), inappropriate usage (use for purposes for which the device is not suitable), incompetent usage (e.g. not following the instructions given in the manual), inexpert assembly, lightning strike, erroneus net voltage. This list is not exhaustive.

 Acceptance of claims under warranty can never lead to the prolongation of the warranty

period nor commencement of a new warranty period in case of a device replacement.

 Devices or parts which are replaced under the warranty therefore remain the property of

Varo NV.

 We reserve the right to reject a claim whenever the purchase cannot be verified or when it

is clear that the product has not been properly maintained. (Clean ventilation slots, carbon brushes serviced regularly, etc.).

 Your purchase receipt must be kept as proof of date of purchase.  Your appliance must be returned undismantled to your dealer in an acceptably clean state,

(in its original blow-moulded case if applicable to the unit), accompanied by proof of purchase.

14 ENVIRONMENT

Should your appliance need replacement after extended use, do not dispose of it with the household refuse, but in an environmentally safe way. Please dispose of used motor oil in a manner that protects the environment. We suggest you take it in a sealed container to your local service station for recycling. Do not throw it into the refuse or pour it on the ground.

POWXG7540 EN

15 DECLARATION OF CONFORMITY

VARO N.V. - Joseph Van Instraat 9 - BE2500 Lier - BELGIUM, declares that,

Product: PETROL ENGINE SCARIFIER trade mark: POWERplus model: POWXG7540

is in conformity with the essential requirements and other relevant provisions of the applicable European Directives, based on the application of European harmonized standards. Any unauthorized modification of the apparatus voids this declaration.

European Directives (including, if applicable, their amendments up to the date of signature);

2004/108/EC 2006/42/EC 2000/14/EC Annex V LwA 100dB(A) / 104dB(A) 97/68/EG Engine Class SN3 EDP 125h Testing Authority NSAI / Dublin

European harmonized standards (including, if applicable, their amendments up to the date of signature);

EN13684: 2004-A3 EN ISO 14982: 2009

Keeper of the Technical Documentation : Philippe Vankerkhove, VARO – Vic. Van Rompuy N.V.

The undersigned acts on behalf of the company CEO,

Philippe Vankerkhove Regulatory Affairs – Compliance Manager Date: 13/09/2013

Powerplus POWXG7540 User Manual

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Frequently Asked Questions

User Manual