WARNING ! For your own safety please read this manual before attempting
to operate your new unit. Failure to follow instructions can result in serious
personal injury. Spend a few moments to familiarize yourself with your
mower before each use.
1 PARTS DESCRIPTION (FIG. A)
1. Self-drive control handle
2. Brake control handle
3. Starter handle
4. Grass bag
5. Height adjusting lever
6. Fuel cap
7. Traction wheel
8. Spark Plug
9. Oil Cap
10. Locking Lever
11. Muffler
2 PACKAGE CONTENT LIST
Remove all packing materials.
Remove remaining packaging and transit supports (if existing).
Check the completeness of the packing content.
Check the appliance, the power cord, the power plug and all accessories for transportation
damages.
Keep the packing materials as long as possible till the end of the warranty period. Dispose
it into your local waste disposal system afterwards.
12. Discharge channel
13. Volume indicator
14. Deck
15. Tool box
16. Upper handle
17. Rope Guide
18. Locking knob
19. Cable clamp
20. Mulching wedge
21. Sideward flap
WARNING: Packing materials are no toys! Children must not play with
plastic bags! Danger of suffocation!
1 x selftracking gasoline lawn mower
2 x manuals ( B&S engine manual and machine manual)
1 x grass catcher
1 x tool box assy (including a tool box, a nylon bag, a tool box cover, 4 bolts)
2 x wheels
2 x fixing knobs
When parts are missing or damaged, please contact your dealer.
Pay more attention to the
operator's hands and feet to avoid
injury.
Fuel is flammable, keep fire
away. Do not use this
machine on slopes greater
than 16,7°.
Toxic fumes! Don't operate inside
house.
Wear hearing protection.
Wear eye protection.
When repairing, please take out
the spark plug. Then repair
according to the operation manual.
Caution: Hot engine!
In accordance with essential
applicable safety standards of
European directives.
In this manual and/or on the machine the following symbols are used:
4 GENERAL SAFETY RULES
WARNING: When using petrol tools, basic safety precautions, including the following, should
always be followed to reduce the risk of serious personal injury and/or damage to the unit.
Read all these instruction before operating this product and retain these instructions for future
reference.
Operator must be in good physical condition and mental health and not under the
influence of any drug or alcohol which might impair vision, co-ordination or judgment.
Does not use a mower when tired or fatigued. Lack of alertness may cause serious injury.
Know your controls.
Read and understand Owner’s manual before operating mower. Learn how to stop the
mower in an emergency. Refer to Operator’s Instructions.
Do not lend or sell the mower without the Owner’s Manual.
Be sure that anyone using the mower reads and fully understands the information
contained in this Manual and knows how to safely operate the mower.
Do not allow children or people unfamiliar with these instructions to use the mower.
Never mow whilst bystanders or pets are present in the mowing area.
Never mow while barefoot or wearing open sandals. Wear long trousers and heavy non-
slip shoes.
It is advisable to wear suitable eye protection when operating a mower.
Before using, always visually inspect to see that the blades, blade bolts and cutter
assembly are not worn or damaged. Replace worn or damaged blades and bolts in sets to
preserve balance.
Replace worn or faulty silencers.
Make sure the area to be mowed is cleared of sticks, stones, bones, wire and debris. They
could be thrown by the blades.
Store fuel in a cool place in a container specifically designed for that purpose. Handle fuel
carefully. It is highly flammable.
Refuel outdoors only. Do not smoke when refuelling engine. Add fuel before starting
engine. Never remove the cap from the fuel tank or add petrol while engine is running.
Allow engine to cool for several minutes before refuelling if engine is hot. If petrol is
spilled, do not attempt to start the engine, but move the mower away from the area of the
spill and avoid creating any source of ignition until the petrol vapours have dissipated.
Remove the fuel cap slowly to relieve fuel tank pressure.
Check for fuel leaks while refuelling or using the mower. If a fuel leak is found, do not start
or run the engine until the leak is fixed and spilled fuel is wiped away.
Take care not to get fuel on your clothing. If this occurs, change your clothing immediately.
Do not operate mower in confined space where exhaust fumes (carbon monoxide) can
collect.
Mow only in good daylight.
Start the engine carefully with feet well away from the blades.
Disengage all blades and drive clutches before starting.
When starting, do not wrap the starter rope around your hand. Do not allow the starter
cord to snap back. Return the starter grip slowly to allow the cord to rewind properly.
Strictly follow the operator instructions before attempting to start the engine.
Never leave recoil starters in a wound position.
Never mow where machine could tip or slip.
On slopes or wet grass be extra careful of your footing.
Never cut grass by pulling mower towards you.
Be extremely careful when using a mower on slopes. Stay alert for holes in the terrain
and other hidden hazards.
Stop the engine before pushing the mower across gravel drives, walks or roads.
Never use the mower unless all guards or grassbox provided by manufacturer are in
position.
Never over-speed the engine or alter the governor settings. Excessive speed is dangerous
and shortens mower life.
Stop the engine and disconnect the spark plug wire and inspect mower if:
(a) The mower begins to vibrate abnormally; or
(b) After striking a foreign object.
Repair any damage before continuing further operation of the mower.
Stop the engine and disconnect the spark plug wire before clearing blockages, checking or
working on the mower.
Never pick up or carry a mower when it is operating.
Where fitted, turn fuel tap off at the conclusion of mowing.
When transporting in a vehicle, secure the mower to prevent movement, roll-over, fuel
spillage, and mower damage.
Keep all nuts, bolts and screws tight to be sure the equipment is in a safe working
condition.
Never modify the mower in any way. Use only replacement parts made and guaranteed by
the original manufacturer of your mower.
Keep all safety devices (guards and switches) in place and working.
Keep the engine free of grass, leaves or excessive grease. These can be a fire hazard.
Store the mower in a well ventilated room away from naked flames such as may be found
Read these instruction and this manual in its entirety before you attempt to assemble to
operate your new lawnmower.
IMPORTANT:The lawn mower is shipped WITHOUT OIL OR FUEL in the
engine. Your new lawn mower has been assembled and tested at the
factory.
5.1 Remove lawn mower from carton
Roll lawn mower out of carton and check carton thoroughly for additional loose parts.
5.2 Folding handle (Fig. 1)
Unfold handle carefully so as not to pinch or damage the control cables.
Raise handles until lower handle section locks into place in mowing position.
Remove protective padding, raise upper handle section into place on lower handle and
tighten both handle knobs
Remove handle padding holding operator presence control bar to upper handle.
The sensitivity of clutch lies on tightness-scale of nut. (Fig. 2)
5.3 Mounting and dismounting the grass bag (4)
Take the grass box and metal bracket out of the packing
Put the metal bracket into the grass box, keep the handle outside.
Fix the plastic jacket in the metal bracket.
To fit: Raise flap, grasp handle and position bag against rear of mower.
To remove: grasp rear cover, lift flap, remove catcher.
5.4 Starter handle (Fig.3)
Move the starter handle from the engine to the rope guide.
5.5 Height of cut (Fig. 4)
Apply outward pressure to disengage lever from rack. Move lever forward or back to adjust
height.
6 “3 IN 1”
6.1 “1” Mowing with the grass catch box (Fig. 5)
For mowing with the grass catch box:
Lift the discharge flap and mount the grass collect box.
Regularly clean the rear flap and discharge opening form grass rest and stuck dirt.
It can easily be converted depending on the application purpose:
normal lawnmower with rear discharge using the grass collect box.
as mulching machine.
as lawnmower with side discharge.
6.2 “2” convert to mulching mower
What is mulching?
Mulching means the grass is cut & chopped in one working cycle and is left on the
lawnsurface as a natural fertilizer.
Regular cut-back by max .2 cm (for example from 6 cm to 4 cm grass height).
Make sure the mowing blade is sharp.
Do not mow wet grass.
Set max. motor speed.
Move forward at low speed (allow mower to chopp grass in mower housing)
Regularly clean mulching wedge, housing inner side and mowing blade.
6.2.1 Mounting mulching wedge (Fig. 6)
Make sure the motor stopped and blade has come to a complete standstill!!
Lift the discharge flap and remove the grass collect box.
Push the mulching wedge into the discharge channel. Lock the mulching wedge with
housing (the nose on the bottom side of the mulching wedge grip must snap into the
opening in the housing.
Lower the discharge flap again.
Make sure that side ward flap is closed.
6.3 “3” convert to side-discharge mower (Fig. 7)
Make sure the motor stopped and blade has come to a complete standstill!!
Lift the discharge flap and remove the grass collect box.
Mount the mulching wedge (as described under To convert to mulching mower).
Loosen the screw on the side wand flap and turn the flap to the side.
6.4 Return to normal mower
To Remove the mulching wedge:
Make sure the motor stopped and blade has come to a complete standstill!!
Lift the rear discharge flap and remove the mulching wedge by unlocking it from the
housing and removing it.
To remove the side discharge channel:
Make sure the motor stopped and blade has come to a complete standstill!!
Place the side flap back on the machine and fasten the screw.
7 OPERATING INSTRUCTIONS
7.1 Before starting
This lawn mower is shipped WITHOUT OIL OR GASOLINE in the engine
7.2 Fill oil (9)
Before use fill with 600 ml SAE30 engine oil. (procedure : see maintenance).
WARNING: never fill fuel tank indoors, with engine running or until the
POWXG6025 EN
engine has been allowed to cool for at least 15 minutes after running.
Fill fuel tank to base of tank filler neck. Use fresh, clean, regular unleaded gasoline.
Do not overfill.
Do not mix oil with gasoline.
To assure fuel freshness, only purchase fuel in quantities that can be used within 30 days.
CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline
near an open flame
CAUTION: Alcohol blended fuels (called gasohol or using ethanol or
methan can attract moisture which leads to separation and formation of
acids during storage. Acidic gas can damage the fuel system of an engine
while in storage. To avoid engine problems, the fuel system should be
emptied before storage (See chapter Storage, further in this manual)
7.4 To start engine and engage blade
The unit is equipped with a rubber boot over the end of the spark plug, make certain the metal
loop on the end of the spark plug wire (inside the rubber boot) is fastened securely over the
metal tip of the spark plug.
7.4.1 Start (run)
Before starting, push primer bulb, three times.
Standing behind the unit, grasp the brake control handle and hold it against the upper
handle as shown.
Grasp the starter handle as shown and pull up rapidly. Return it slowly to the rope guide
bolt after engine starts.
To stop engine :
Release the brake control handle to stop the engine and blade.
NOTE: Due to protective coatings on the engine, a small amount of smoke may be present
during the initial use of the product and should be considered normal.
7.5 Operation procedures
During operation, tightly hold the brake handle with both hands.
WARNING: During operation, when the brake handle is released, the engine
will stop and thus stopping the lawnmower from operating.
7.6 To stop engine
CAUTION: The blade continues to rotate for a few seconds after the engine
is shut off.
Release the brake control handle to stop the engine and blade.
Disconnect and ground the spark plug wire to prevent accidental starting while equipment
Turn the Auto Move handle, the lawnmower will move forward automatically with a speed of 1
m/s (3.6 km/h).
CAUTION: your mower is designed to cut normal residential grass of a
height no more than 250 mm. Do not attempt to mow through unusually tall
dry grass (e.g, pasture) or piles of dry leaves. Debris may build up on the
mower deck or contact the engine exhaust presenting a potential fire
hazard.
7.8 For the best results when mulching
Clear lawn of debris. Be sure that the lawn is clear of stones, sticks, wire or other foreign
objects which could be accidentally thrown out by the mower in any direction and cause
serious personal injury to the operator and others as well as damage to property and
surrounding objects. Do not cut wet grass. For effective mulching do not cut wet grass
because it tends to stick to the underside of the deck preventing proper mulching of the grass
clippings. Cut no more than 1/3 the length of the grass. The recommended cut for mulching is
1/3 the length of the grass. Ground speed will need to be adjusted so the clippings can be
dispersed evenly into the lawn. For especially heavy cutting in thick grass it may be necessary
to use one of the slowest speeds in order to get a clean well mulched cut. When mulching long
grass you may have to cut the lawn in two passes, lowering the blade another 1/3 of the length
for the second cut and perhaps cutting in a different pattern than was used the first time.
Overlapping the cut a little on each pass will also help to clean up any stray clippings left on
the lawn. The mower should always be operated at full throttle to get the best cut and allow it
to do the most effective job of mulching. Clean underside of deck. Be certain to clean the
underside of the cutting deck after each use to avoid a build-up of grass, which would prevent
proper mulching. Mulching leaves. The mulching of leaves can also be beneficial to your lawn.
When mulching leaves make sure they are dry and are not laying too thick on the lawn. Do not
wait for all the leaves to be off the trees before you mulch.
WARNING: if you strike a foreign object, stop the engine. Remove wire from
spark plug, thoroughly inspect the mower for any damage and repair the
damage before restarting and operating the mower. Extensive vibration of
the mower during operation is an indication of damage. The unit should be
promptly inspected and repaired.
7.9 Grass collect bag (4)
Empty and clean the bag, make sure it is clean and ensure its meshwork is ventilated.
7.10 Volume indicator (13)
When you’re mowing; if the grass bag is not full the volume indicator is open. If the grass bag
is full, the volume indicator will be closed. When the volume indicator is closed, the user
should stop the lawn mower and empty the bag.
7.11 Deck
The underside of the mower deck should be cleaned after each use to prevent a build-up of
grass clippings, leaves, dirt or other matter. If this debris is allowed to accumulate, it will invite
rust and corrosion, and may prevent proper mulching.
The deck may be cleaned by tilting the mower and scraping clean with a suitable tool (make
certain the spark plug wire is disconnected).
CAUTION: Do not at any time make any adjustment to lawnmower without
first stopping the engine and disconnecting the spark plug wire.
CAUTION: before changing mowing height, stop mower and disconnect
spark plug cable.
Your gasoline lawnmower is equipped with a central height adjustment lever offering 6 height
positions
Stop mower and disconnect spark plug cable before changing mower cutting height.
The central height adjustment lever offers you 6 different height positions.
To change the height of cut, squeeze adjuster lever toward the wheel, moving up or down
to selected height.
All wheels will be in the same height of cut.
7.13 Mowing tips
Under certain conditions, such as very tall grass, it may be necessary to raise the height of
cut to reduce pushing effort and to keep from overloading the engine and leaving clumps
of grass clippings. It may also be necessary to reduce ground speed and/or run the lawn
mower over the area a second time.
For extremely heavy cutting, reduce the width of cut by over lapping previously cut path
and mow slowly.
Pores in cloth grass catchers can become filled with dirt and dust with use and catchers
will collect less grass. To prevent this, regularly hose catcher off with water and let dry
before using.
Keep top of engine around starter clear and clean of grass clippings and chaff. This will
help engine air flow and extend engine life.
8 MAINTENANCE INSTRUCTIONS
IMPORTANT - Regular, careful maintenance is essential for keeping the safety level and
original performance of the machine unchanged in time.
Keep all nuts, bolts and screws tight to be sure the equipment is in safe working condition.
Regular maintenance is essential for safety and performance
Never store the equipment with fuel in the tank inside a building where fumes can reach
an open flame ,a spark or a source of extreme heat.
Allow the engine to cool before storing in any enclosure.
To reduce the fire hazard, keep the engine; exhaust silencer, battery compartment and
petrol storage area free of grass, leaves, or excessive grease. Do not leave containers
with grass cuttings in doors.
Replace worn or damaged parts for safety. For reasons of safety, do not use the
equipment with worn or damaged parts. Parts are to be replaced and not repaired. Parts
that are not of the same quality can damage the equipment and be dangerous for your
safety.
If the fuel tank has to be drained, this should be done outdoors and when the engine is
cool.
Wear strong work gloves when removing and reassembling the blade.
Check the blade's balance after sharpening.
Check the self-closing guard and grass-catcher frequently for wear and deterioration.
Whenever the machine is to be handled, transported or tilted you must:
wear strong working gloves;
grasp the machine at the points that offer a safe grip, taking account of the weight and its
Use only original replacement spark plug. For best results, replace the spark plug every 100
hours of use.
Stop the engine and remove the spark plug wire.
Remove spark plug
Screw the replacement spark plug into the engine and tighten to 25-30 Nm torque and
replace spark plug wire.
Spark plug gap. 0.6 – 0.7 mm.
CAUTION: Do not over-tighten the spark plug as engine damage may occur.
9 LUBRICATION INSTRUCTIONS
CAUTION: Disconnect spark plug wire before servicing.
WHEELS-Lubricate the ball bearings in each wheel at least once a season with a light oil.
BLADE CONTROL-Lubricate the pivot points on the blade control handle and the brake
cable at least once a season with light oil. The blade control must operate freely in both
directions.
10 CLEANING
CAUTION: Do not hose engine. Water can damage engine or contaminate
the fuel system.
Wipe deck with cloth.
Hose under deck by tilting the mower so that the spark plug is up.
10.1 Engine air cleaner
CAUTION: Do not allow dirt or dust to clog the air filter foam element.
The engine air cleaner element must be serviced (cleaned) after 25 hours normal mowing.
The foam element must be serviced regularly if the mower is used in dry dusty conditions.
TO CLEAN AIR FILTER: REPLACE IT BY A NEW ONE.
10.2 Cutting blade
CAUTION: Be sure to disconnect and ground the spark plug wire before
working on the cutting blade to prevent accidental engine starting. Protect
hands by using heavy gloves or a rag to grasp the cutting blades.
Tip mower : When the mower is tipped over onto its side, please take care that the air cleaner
is on the top side. Remove the hex bolt and washer which hold the blade and blade adapter
to the engine crankshaft. Remove the blade and adapter from the crankshaft.
WARNING: Periodically inspect the blade adapter for cracks, especially if
you strike a foreign object. Replace when necessary.
For best results your blade should be sharp. The blade may be resharpened by removing it
and either grinding or filing the cutting edge keeping as close to the original bevel as possible.
It is extremely important that each cutting edge receives an equal amount of grinding to
prevent an unbalanced blade. Improper blade balance will result in excessive vibration
causing eventual damage to the engine and mower. Be sure to carefully balance blade after
sharpening. The blade can be tested for balance by balancing it on a round shaft screwdriver.
Remove metal from the heavy side until it balances evenly.
Before reassembling the blade and the blade adapter to the unit, lubricate the engine
crankshaft and the inner surface of the blade adapter with light oil. Install the blade adapter on
the crankshaft with the "star" away from the engine. Place the blade with the part number
facing away from the adapter. Align the washer over the blade and insert the hex bolt. Tighten
the hex bolt to the torque listed below:
10.3 Blade mounting torque
Centre Bolt 40 Nm.min, 54 Nm.max. To insure safe operation of your unit. ALL nuts and bolts
must be checked periodically for correct tightness.
After prolonged use, especially in sandy soil conditions, the blade will become worn and lose
some of the original shape. Cutting efficiently will be reduced and the blade should be
replaced. Replace with an approved factory replacement blade only. Possible damage
resulting from blade unbalance condition is not the responsibility of the manufacturer.
11 STORAGE INSTRUCTIONS (OFF SEASON)
The following steps should be taken to prepare lawn mower for storage.
1. Following the final cut of the season allow the fuel tank to run dry.
2. Clean and lubricate mower thoroughly as described in the lubrication instructions.
3. Lightly coat mower's cutting blade with chassis grease to prevent rusting.
4. Store mower in a dry, clean area.
NOTE:
When storing any type of power equipment in an unventilated or material storage shed, -
Care should be taken to rust-proof the equipment. Using a light oil or silicone, coat the
equipment, especially cables and all moving parts.
Be careful not to bend or kink cables.
If the starter rope becomes disconnected from rope guide on handle, disconnect and
ground the spark plug wire, Depress the blade control handle and pull the starter rope out
from engine slowly. Slip the starter rope into the rope guide bolt on handle.
Cooling fins and air passages
under engine blower housing
are blocked.
Remove debris from cooling fins and air
passages.
Engine idles
poorly.
Gap between electrodes of
spark plug is too close.
Set gap between electrodes at 0.7 to
0.8mm
Engine
overheats
Cooling air flow is restricted.
Remover any debris from slots in
shroud, blower housing, air passages
Incorrect spark plug.
Install FGRTC spark plug and cooling
fins on engine
Mower vibrates
abnormally
Cutting assembly is loose.
Tighten blade
Cutting assembly is
unbalanced
Balance blade.
15 WARRANTY
This product is warranted for a 36-month period effective from the date of purchase by the
first user.
This warranty covers all material or production flaws. It does not include defective parts
subject to normal wear & tear such as bearings, brushes, cables, and plugs, or
accessories such as drills, drill bits, saw blades, etc. ; damage or defects resulting from
maltreatment, accidents or alterations; nor the cost of transportation.
This warranty covers all material or production flaws, excluding batteries, chargers,
defective parts subject to normal wear and tear such as, in particular, bearings, brushes,
cables, plugs… Accessories such as drills, drill bits, saw blades etc. also do not fall under
this warranty.
Damage and/or defects resulting from inappropriate use also do not fall under the
warranty provisions.
We also disclaim all liability for any bodily injury resulting from inappropriate use of the
tool.
Repairs may only be carried out by an authorised customer service centre for Powerplus
tools.
You can always obtain more information at the number 00 32 3 292 92 90.
Any transportation costs shall always be borne by the customer, unless agreed otherwise
in writing.
At the same time, no claim can be made on the warranty if the damage of the device is the
result of negligent maintenance or overload.
Definitely excluded from the warranty is damage resulting from fluid permeation, excessive
dust penetration, intentional damage (on purpose or by gross carelessness), inappropriate
usage (use for purposes for which the device is not suitable), incompetent usage (e.g. not
following the instructions given in the manual), inexpert assembly, lightning strike,
erroneus net voltage. This list is not exhaustive.
Acceptance of claims under warranty can never lead to the prolongation of the warranty
period nor commencement of a new warranty period in case of a device replacement.
Devices or parts which are replaced under the warranty therefore remain the property of
Varo NV.
We reserve the right to reject a claim whenever the purchase cannot be verified or when it
is clear that the product has not been properly maintained. (Clean ventilation slots, carbon
brushes serviced regularly, etc.).
Your purchase receipt must be kept as proof of date of purchase.
Your appliance must be returned undismantled to your dealer in an acceptably clean state,
(in its original blow-moulded case if applicable to the unit), accompanied by proof of
purchase.
16 ENVIRONMENT
Should your appliance need replacement after extended use, do not discard it with the
household rubbish but dispose of it in an environmentally safe way.
Please dispose of used motor oil in a manner that is compatible with the environment. We
suggest you take it in a sealed container to your local service station for reclamation. Do not
throw it in the trash or pour it on the ground.
17 DECLARATION OF CONFORMITY
VARO N.V. - Joseph Van Instraat 9 - BE2500 Lier - BELGIUM, declares that,
is in conformity with the essential requirements and other relevant provisions of the applicable
European Directives, based on the application of European harmonized standards. Any
unauthorized modification of the apparatus voids this declaration.
European Directives (including, if applicable, their amending directives):