Powerplus POWX139 User Manual

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Page 1

POWX139 EN

1 APPLICATION ................................................................................ 2

2 DESCRIPTION (FIG. A) .................................................................. 2

3 PACKAGE CONTENT LIST ............................................................ 2

4 SYMBOLS ....................................................................................... 2

5 GENERAL POWER TOOL SAFETY WARNINGS ......................... 3

5.1 Working area .......................................................................................................... 3

5.2 Electrical safety ................................................................ ..................................... 3

5.3 Personal safety ...................................................................................................... 3

5.4 Power tool use and care ........................................................................................ 4

5.5 Service .................................................................................................................... 4

6 MACHINE-SPECIFIC SAFETY WARNINGS .................................. 4

7 ASSEMBLY ..................................................................................... 5

7.1 Installation of the powerfile arm ........................................................................... 5

7.2 Installation and removal of belt ............................................................................ 7

7.3 Belt adjustment path ............................................................................................. 7

7.4 Connect the dust bag ............................................................................................ 7

8 OPERATION.................................................................................... 8

8.1 Adjust the angle of the arm ................................................................................... 8

8.2 Switch operation .................................................................................................... 8

8.3 Speed controller .................................................................................................... 9

8.4 Sanding operation ................................................................................................. 9

9 CLEANING AND MAINTENANCE ............................................... 10

9.1 Replacing the carbon brush ................................................................................ 10

10 TECHNICAL DETAILS .................................................................. 10

11 NOISE ............................................................................................ 10

12 WARRANTY .................................................................................. 11

13 ENVIRONMENT ............................................................................ 11

14 DECLARATION OF CONFORMITY ............................................. 12

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POWX139 EN

Denotes risk of personal injury or damage to the tool.

"Class II - The machine is double insulated; Earthing wire is therefore not necessary.

Read manual before use.

In accordance with essential requirements of the European directive(s).

FILE BELT SANDER 400W POWX139

1 APPLICATION

WARNING! Read this manual and general safety instructions carefully before using the appliance, for your own safety. Your power tool should only be passed on together with these instructions.

2 DESCRIPTION (FIG. A)

1. Adjustable belt knob

2. Sander belt

3. Strut arm

4. Adjustable angle lever

5. Tension spanner

6. Lock off button

3 PACKAGE CONTENT LIST

 Remove all packaging materials.  Remove remaining packing and package inserts (if included).  Check that the package contents are complete.  Check the appliance, the power cord, the power plug and all accessories for

transportation damage.

 Keep the packing materials as far as possible till the end of the warranty period. Dispose

it into your local waste disposal system afterwards.

WARNING: Packaging materials are not toys! Children must not play with plastic bags! Danger of suffocation!

7. Main Switch

8. Speed control

9. Driving wheel

10. Dust exit pipe

11. Dust bag

10 x sanding belt (3x g40/4x g60/3x g120) 1 x manual 1 x dustbag

If any parts are missing or damaged, please contact your dealer.

4 SYMBOLS

In this manual and/or on the machine the following symbols are used:

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POWX139 EN

5 GENERAL POWER TOOL SAFETY WARNINGS

Read all safety warnings and instructions. Failure to heed warnings and follow instructions may result in electric shock, fire and/or serious injury. Keep safety warnings and instructions for future reference. The term "power tool" in the safety warnings refers to your mainsoperated (corded) power tool or battery- operated (cordless) power tool.

5.1 Working area

 Keep working area clean and well lit. Untidy and dark areas can lead to accidents.  Do not operate power tools in potentially explosive surroundings, for example, in the

presence of inflammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.

 Keep children and bystanders at a distance when operating a power tool. Distractions can

cause you to lose control of it.

5.2 Electrical safety

 Always check that the power supply corresponds to the voltage on the rating plate.  Power tool plugs must match the outlet. Never modify the plug in any way. Do not use

adapter plugs with earthed power tools. Unmodified plugs and matching outlets will reduce the risk of an electric shock.

 Avoid body contact with earthed surfaces such as pipes, radiators, kitchen ranges and

refrigerators. There is an increased risk of an electric shock if your body is earthed.

 Do not expose power tools to rain or wet conditions. If water gets inside a power tool, it

will increase the risk of an electric shock.

 Do not damage the cord. Never use the cord for carrying, pulling or unplugging the power

tool. Keep the cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of an electric shock.

 When operating a power tool outdoors, use an extension cable suitable for outdoor use.

Using a cord suitable for outdoor use reduces the risk of an electric shock.

 If operating a power tool in a damp location is unavoidable, use a power supply protected

by a residual current device (RCD). Using an RCD reduces the risk of an electric shock.

5.3 Personal safety

 Stay alert, watch what you are doing and use common sense when operating a power

tool. Do not use a power tool when you are tired or under the influence of drugs, alcohol or medication. A moment of inattention when operating a power tool may result in serious personal injury.

 Use safety equipment. Always wear eye protection. Using safety equipment such as a

dust mask, non-skid safety shoes, a hard hat, or hearing protection whenever it is needed will reduce the risk of personal injury.

 Avoid accidental starts. Ensure the switch is in the off position before inserting the plug.

Carrying power tools with your finger on the switch or plugging in power tools when the switch is in the on position makes accidents more likely.

 Remove any adjusting keys or spanners before turning on the power tool. A spanner or

key left attached to a rotating part of the power tool may result in personal injury.

 Do not reach out too far. Keep your feet firmly on the ground at all times. This will enable

you retain control over the power tool in unexpected situations.

 Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and

gloves away from the power tool. Loose clothes, jewellery or long hair can become entangled in the moving parts.

 If there are devices for connecting dust extraction and collection facilities, please ensure

that they are attached and used correctly. Using such devices can reduce dust-related hazards.

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POWX139 EN

5.4 Power tool use and care

 Do not expect the power tool to do more than it can. Use the correct power tool for what

you want to do. A power tool will achieve better results and be safer if used in the context for which it was designed.

 Do not use the power tool if the switch cannot turn it on and off. A power tool with a

broken switch is dangerous and must be repaired.

 Disconnect the plug from the power source before making adjustments, changing

accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.

 Store power tools, when not in use, out of the reach of children and do not allow people

who are not familiar with the power tool or these instructions to operate it. Power tools are potentially dangerous in the hands of untrained users.

 Maintain power tools. Check for misalignment or jammed moving parts, breakages or any

other feature that might affect the operation of the power tool. If it is damaged, the power tool must be repaired. Many accidents are caused by using poorly maintained power tools.

 Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting

edges are less likely to jam and are easier to control.

 Use the power tool, accessories and cutting tools, etc., in accordance with these

instructions and in the manner intended for the particular type of power tool, taking into account the working conditions and the work which needs to be done. Using a power tool in ways for which it was not intended can lead to potentially hazardous situations.

5.5 Service

 Your power tool should be serviced by a qualified specialist using only standard spare

parts. This will ensure that it meets the required safety standards.

6 MACHINE-SPECIFIC SAFETY WARNINGS

 Always hold the tool with it’s insulated grip.  The operator should hold the tool with two hands firmly.  Make sure the tool is switched on before you touch the workpiece with the sanding belt.  Do not touch any rotating components of the tool.  This machine is not waterproof, so do not add water at the surface of work piece.  When it comes to sanding operations, it is necessary to ensure a well-ventilated work

area.

 Some of the material contained in the compounds may be toxic.  Be sure to use the dust masks / respirators corresponding of the material being

processed.

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POWX139 EN

Insert spring

7 ASSEMBLY

7.1 Installation of the powerfile arm

1. Before the installation: place the power file on its side as shown below

2. Insert spring as shown

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Adjust spring

3. Fix the strut arm

Strut arm Adjustable

POWX139 EN

4. Install the belt track adjustment knob

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POWX139 EN

7.2 Installation and removal of belt

 Make sure the machine is turned off and

unplugged before installing or removing the belt.

 Pull the tension spanner to the back. Put

the belt on the driving wheel and pull the belt to the front of the arm, and then make the belt slip to the belt wheel before pulling the tension spanner back to the forward position.

7.3 Belt adjustment path

 Check if the sanding belt is running centrally

before starting the work.

 Run the file at no load speed and turn the

centralizing knob either clockwise or anticlockwise to adjust the belt tracking until the sanding belt is running smooth.

7.4 Connect the dust bag

 This machine is fitted with a dust extraction

outlet and a collection bag.

 We recommend using this facility is at all

times, as well as using an approved face mask. It will make you work cleaner.

 First place the extraction outlet, and then fit

the dust collection bag onto the outlet.

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POWX139 EN

Rang

8 OPERATION

8.1 Adjust the angle of the arm

 Before adjusting the angle of the arm,

please make sure that the machine is turned off and unplugged.

 The operator can adjust the arm in any

angle according to the position or the shape of work pieces, and then fix it into place.

 Loosen the angle adjustment lever, then

you can lift up the arm. Rotate the arm along the pivot to the desired position, then lock the angle adjustment lever and fix the arm into place.

8.2 Switch operation

 The tool is operated by

pressing/releasing the main switch. The machine will start by pressing the main switch and stop when releasing the main switch.

 Press the lock button and the main

switch at the same time to lock the swith into position and the machine will work continuously.

 Press the main switch all the way to the

end and then release it to unlock the machine again.

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POWX139 EN

8.3 Speed controller

 The speed can be adjusted

between 300 m/min and 1700 m/min through rotating the speed controller from 1 to 6.

 Adjusting the controller from 1 to

6 will accelerate.

 Adjusting the controller from 6 to

1 will slow down.

 Please choose the right speed

according to the work piece.

8.4 Sanding operation

 Secure the work piece to

prevent it from moving under the sander belt.

 When starting or stopping the machine, do

not let the tool contact with the work piece. Otherwise, it will result the damage of the sander belt or it will make the machine getting out of control.

 When operating the machine, be careful to

avoid any part of your body to come into contact with any of the moving parts of the machine or belt.

 Hold the machine with both hands in front

of you and away from you, and assume a balanced posture.

 Press the main switch and allow the motor

to reach full speed. Hold the machine parallel to the work piece. Gently bring the belt in contact with the work piece. Do not force tool. The weight of the sander supplies adequate pressure. Applying additional pressure will slow down the motor, rapidly wear out the sanding belt and reduce the sanding speed a lot.

 Avoid contact with the sanding belt at any

time.

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POWX139 EN

Model nr.

POWX139

Rated Voltage

230-240 V

Rated Frequency

50 Hz

Rated Power

400 W

Variable speed

300-1700 min-1

Working bar length

83 mm

Sanding belt size

13x457 mm

Cable length

3 m

Acoustic pressure level LpA

80 dB(A)

Acoustic power level LwA

91 dB(A)

aw (Vibration)

1,2 m/s²

K = 1,5 m/s²

9 CLEANING AND MAINTENANCE

Always ensure that the tool is switched off and the plug is removed from the power socket before making any adjustments or maintenance procedures. Keep the tool’s air vents unclogged and clean at all times.

9.1 Replacing the carbon brush

 During use, the carbon brushes will

wear down. This will result in a possible loss of power and excessive sparking seen through the ventilation slots. When the carbon brushes have worn down to approximately 4-5 mm, they will require replacing. Carbon brushes must always be replaced in pairs.



Tool service and maintain must be performed only by qualified repair personnel.

10 TECHNICAL DETAILS

11 NOISE

Noise emission values measured according to relevant standard. (K=3)

ATTENTION! Wear hearing protection when sound pressure is over 85 dB(A).

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POWX139 EN

12 WARRANTY

 This product is warranted for a 36-month period effective from the date of purchase by the

first user.

 This warranty covers all material or production flaws excluding : batteries, chargers,

defective parts subject to normal wear & tear such as bearings, brushes, cables, and plugs, or accessories such as drills, drill bits, saw blades, etc. ; damage or defects resulting from maltreatment, accidents or alterations; nor the cost of transportation.

 Damage and/or defects resulting from inappropriate use also do not fall under the

warranty provisions.

 We also disclaim all liability for any bodily injury resulting from inappropriate use of the

tool.

 Repairs may only be carried out by an authorized customer service center for Powerplus

tools.

 You can always obtain more information at the number 00 32 3 292 92 90.  Any transportation costs shall always be borne by the customer, unless agreed otherwise

in writing.

 At the same time, no claim can be made on the warranty if the damage of the device is

the result of negligent maintenance or overload.

 Definitely excluded from the warranty is damage resulting from fluid permeation,

excessive dust penetration, intentional damage (on purpose or by gross carelessness), inappropriate usage (use for purposes for which the device is not suitable), incompetent usage (e.g. not following the instructions given in the manual), inexpert assembly, lightning strike, erroneus net voltage. This list is not exhaustive.

 Acceptance of claims under warranty can never lead to the prolongation of the warranty

period nor commencement of a new warranty period in case of a device replacement.

 Devices or parts which are replaced under the warranty therefore remain the property of

Varo NV.

 We reserve the right to reject a claim whenever the purchase cannot be verified or when

it is clear that the product has not been properly maintained. (Clean ventilation slots, carbon brushes serviced regularly, etc.).

 Your purchase receipt must be kept as proof of date of purchase.  Your appliance must be returned undismantled to your dealer in an acceptably clean

state, (in its original blow-moulded case if applicable to the unit), accompanied by proof of purchase.

13 ENVIRONMENT

Should your appliance need replacement after extended use, do not dispose of it with the household refuse, but in an environmentally safe way. Waste produced by electrical machine items should not be handled like normal household rubbish. Please recycle where recycle facilities exist. Check with your Local Authority or retailer for recycling advice.

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POWX139 EN

14 DECLARATION OF CONFORMITY

VARO N.V. - Joseph Van Instraat 9 - BE2500 Lier - BELGIUM, declares that,

Product: File Belt sander Trade mark: POWERPLUS Model: POWX139

is in conformity with the essential requirements and other relevant provisions of the applicable European Directives, based on the application of European harmonized standards. Any unauthorized modification of the apparatus voids this declaration.

European Directives (including, if applicable, their amendments up to the date of signature);

2011/65/EU 2006/42/EC 2004/108/EC

European harmonized standards (including, if applicable, their amendments up to the date of signature);

EN60745-1 : 2009 EN60745-2-4 : 2009 EN55014-1 : 2006 EN55014-2 : 1997 EN61000-3-2 : 2006 EN61000-3-3 : 2008

Keeper of the Technical Documentation : Philippe Vankerkhove, VARO – Vic. Van Rompuy N.V.

The undersigned acts on behalf of the company CEO,

Philippe Vankerkhove Regulatory Affairs – Compliance Manager Date: 09/08/2013

Powerplus POWX139 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual