Powerplus POWX07551T User Manual

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Page 1

POWX07551T EN

1 APPLICATION ................................................................................ 4

2 DESCRIPTION (FIG. A) .................................................................. 4

3 PACKAGE CONTENT LIST ............................................................ 4

4 SYMBOLS ....................................................................................... 5

5 GENERAL POWER TOOL SAFETY WARNINGS ......................... 5

5.1 Work area ............................................................................................................... 5

5.2 Electrical safety ................................................................ ..................................... 5

5.3 Personal safety ...................................................................................................... 6

5.4 Power tool use and care ........................................................................................ 6

5.5 Service .................................................................................................................... 6

6 ADDITIONAL SAFETY INSTRUCTIONS FOR CUT-OFF

MACHINES ...................................................................................... 6

7 ADDITIONAL SAFETY INSTRUCTIONS FOR LASERS ............... 7

8 ASSEMBLY ..................................................................................... 7

8.1 Installing the mitre handle (Fig. 1) ........................................................................ 7

8.2 Installing the dust bag (Fig. 2) .............................................................................. 7

8.3 Installing the hold-down clamp (Fig. 3) ................................................................ 7

8.4 Saw blade wrench (Fig. 4) ..................................................................................... 8

8.5 Inserting and replacing batteries for the laser (Fig. 4) ........................................ 8

8.6 Unlocking the slide carriage (Fig. 5) ..................................................................... 8

8.7 Unlocking and locking the cutter head (Fig. 6) .................................................... 8

8.8 Removing and installing the table insert (Fig. 7) ................................................. 9

8.9 Mounting the mitre saw (Fig. 8 ,9, 10) ................................................................... 9

8.10 Mounting mitre saw stand (FIG. B) ..................................................................... 10

8.11 Removing and installing the blade (Fig. 11, 12, 13) ........................................... 10

8.11.1 Removing blade ..................................................................................................... 10

8.11.2 Installing blade ....................................................................................................... 10

8.12 Bevel stop adjustment (Fig. 14, 15, 16) .............................................................. 11

8.12.1 90° (0°) Bevel adjustment (Fig. 14) ........................................................................ 11

8.12.2 90° Bevel pointer adjustment (Fig. 15) ................................................................... 11

8.12.3 45° Bevel adjustment (Fig. 16) ............................................................................... 12

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8.13 Mitre scale (Fig. 17) ............................................................................................. 12

8.13.1 To adjust mitre angles............................................................................................ 12

8.13.2 Mitre angle pointer adjustment ............................................................................... 12

8.14 Adjusting fence squareness (Fig. 18) ................................................................. 12

8.15 Setting cutting depth (Fig. 19)............................................................................. 12

8.16 Maximum cutting depth (Fig. 19) ........................................................................ 13

8.17 The laser guide (Fig. 20) ...................................................................................... 13

9 OPERATION.................................................................................. 13

9.1 Basic saw operations .......................................................................................... 13

9.1.1 Turning the laser guide on (Fig. 21) ....................................................................... 13

9.1.2 Turning the saw on (Fig. 21) .................................................................................. 14

9.2 Sliding carriage system (Fig. 22) ........................................................................ 14

9.3 Mitre cut (Fig. 23) ................................................................................................. 14

9.4 Bevel cut (Fig. 24) ................................................................................................ 14

9.5 Compound cut (Fig. 25) ....................................................................................... 14

9.6 Slide cutting wide boards (Fig. 26) ..................................................................... 14

9.7 Cutting bowed material (Fig. 27) ......................................................................... 15

9.8 Cutting grooves (Fig. 28) ..................................................................................... 15

9.9 Auxiliary wood fence (Fig. 29)............................................................................. 15

POWX07551T EN

10 CLEANING AND MAINTENANCE ............................................... 15

10.1 Cleaning ............................................................................................................... 15

10.2 Replacing carbon brushes (Fig. 30) .................................................................... 16

10.3 Lubrication (Fig. 31)............................................................................................. 16

11 TECHNICAL DATA ....................................................................... 16

12 NOISE ............................................................................................ 16

13 TROUBLESHOOTING .................................................................. 17

13.1 Motor .................................................................................................................... 17

13.2 Saw operation ...................................................................................................... 17

14 SERVICE DEPARTMENT ............................................................. 17

15 STORAGE ..................................................................................... 18

16 WARRANTY .................................................................................. 18

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POWX07551T EN

17 ENVIRONMENT ............................................................................ 19

18 DECLARATION OF CONFORMITY ............................................. 19

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POWX07551T EN

SLIDE COMPOUND MITRE SAW WITH STAND 1400W POWX07551T

1 APPLICATION

The tool is intended for accurate straight and Mitre cutting in wood. It is not designed for commercial use.

WARNING! Read this manual and general safety instructions carefully before using the appliance, for your own safety. Your power tool should only be passed on together with these instructions

2 DESCRIPTION (FIG. A)

1. Dust bag

2. Upper blade guard

3. Safety lock

4. Switch handle

5. Laser guide

6. Blade

7. Base

8. Table insert

9. Positive mitre stop locking lever

10. Positive mitre stop

11. Mounting hole

12. Hand hold for transportation

13. Fence

14. Hold-down clamp

3 PACKAGE CONTENT LIST

 Remove all packing materials  Remove remaining packaging and transit supports (if existing)  Check the completeness of the packing content  Check the appliance, the power cord, the power plug and all accessories for transportation  damages.  Keep the packaging materials as far as possible till the end of the warranty period.

Dispose

 it into your local waste disposal system afterwards.

15. ON/OFF trigger switch

16. Blade wrench

17. Motor

18. Head hold-down latch

19. Sliding carriage lock knob

20. Bevel locking handle

21. Bevel scale

22. Hand hold for transportation

23. Mitre scale

24. Mitre handle

25. Table

26. Lower blade guard

27. Motor brush

WARNING! Packing materials are no toys! Children must not play with plastic bags! Danger of suffocation!

1 mitre saw + stand 1 dust bag 1 clamp

When parts are missing or damaged, please contact your dealer.

1 blade wrench 1 mitre handle 1 user manual

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POWX07551T EN

Denotes risk of personal injury or damage to the tool.

Wear eye protection

Read manual before use

Wear gloves

In accordance with essential requirements of the European directive(s)

"Class II - The machine is double insulated; Earthing wire is therefore not necessary

4 SYMBOLS

In this manual and/or on the machine the following symbols are used:

5 GENERAL POWER TOOL SAFETY WARNINGS

Read all safety warnings and all instructions. Failure to follow all warnings and instructions may result in electric shock, fire and/or serious injury. Save all warnings and instructions for future reference. The term "power tool" in the warnings refers to your mains operated (corded) power tool or battery operated (cordless) power tool.

5.1 Work area

 Keep work area clean and well lit. Cluttered and dark areas invite accidents.  Do not operate power tools in explosive atmospheres, such as in the presence of

flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.

 Keep children and bystanders away while operating a power tool. Distractions can cause

you to lose control.

5.2 Electrical safety

Always check that the power supply corresponds to the voltage on the rating plate.

 Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any

adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.

 Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges

and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.

 Do not expose power tools to rain or wet conditions. Water entering a power tool will

increase the risk of electric shock.

 Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power

tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.

 When operating a power tool outdoors, use an extension cord suitable for outdoor use.

Use of a cord suitable for outdoor use reduces the risk of electric shock.

 If operating a power tool in a damp location is unavoidable, use a residual current device

(RCD) protected supply. Use of an RCD reduces the risk of electric shock.

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POWX07551T EN

5.3 Personal safety

 Stay alert, watch what you are doing and use common sense when operating a power

tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.

 Use safety equipment. Always wear eye protection. Safety equipment such as dust mask,

non-skid safety shoes, hard hat, or hearing protection used whenever conditions require will reduce personal injuries.

 Avoid accidental starting. Ensure the switch is in the off position before plugging in.

Carrying power tools with your finger on the switch or plugging in power tools that have the switch on invites accidents.

 Remove any adjusting key or wrench before turning the power tool on. A wrench or a key

left attached to a rotating part of the power tool may result in personal injury.

 Do not overreach. Keep proper footing and balance at all times. This enables better

control of the power tool in unexpected situations.

 Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and

gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.

 If devices are provided for the connection of dust extraction and collection facilities,

ensure these are connected and properly used. Use of these devices can reduce dust related hazards.

5.4 Power tool use and care

 Do not force the power tool. Use the correct power tool for your application. The correct

power tool will do the job better and safer at the rate for which it was designed.

 Do not use the power tool if the switch does not turn it on and off. Any power tool that

cannot be controlled with the switch is dangerous and must be repaired.

 Disconnect the plug from the power source before making any adjustments, changing

accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.

 Store idle power tools out of the reach of children and do not allow persons unfamiliar with

the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.

 Maintain power tools. Check for misalignment or sticking of moving parts, breakage of

parts and any other condition that may affect the power tool’s operation. If damaged, have

the power tool repaired before use. Many accidents are caused by poorly maintained power tools.

 Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting

edges are less likely to stick and are easier to control.

 Use the power tool, accessories and tool bits etc., in accordance with these instructions

and in the manner intended for the particular type of power tool, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from intended could lead to a hazardous situation.

5.5 Service

 Have your power tool serviced by a qualified repair person using only identical

replacement parts. This will ensure that the safety of the power tool is maintained.

6 ADDITIONAL SAFETY INSTRUCTIONS FOR CUT-OFF MACHINES

 Make sure that all devices screening the saw blade are in perfect working order.  Make sure that the saw blade is screened correctly.  Never block the saw blade guard. Repair a jammed saw bladeguard before using the

machine again.

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 Do not use saw blades made of HSS steel.  Do not use bent, deformed or otherwise damaged saw blades.  Do not use saw blades which do not meet the specifications stated in this manual.  Before sawing, remove all nails and other metal objects from the workpiece.  Never start sawing before the saw reaches its full speed.  Securely clamp the workpiece.  Never attempt to saw extremely small workpieces.  Only leave the machine after switching off and when the saw blade has come to a

complete standstill. Pull down the saw head and press in the locking knob.

 Never try to slow the saw blade down by exerting pressure on the side.  Before performing maintenance to the machine, always unplug the machine.

7 ADDITIONAL SAFETY INSTRUCTIONS FOR LASERS

POWX07551T EN

WARNING! The laser beam potentially causes severe eye damage. Never look or stare directly into the laser beam.

During use, do not point the laser beam at people, directly or indirectly through reflecting surfaces.

 The unit includes no servicing components. Do not open the housing for any reason. If the

unit is damaged, have the damage repaired by an authorized repair agent

8 ASSEMBLY

WARNING! To avoid injury, do not connect this mitre saw to a power source until it is completely assembled and adjusted and you have read and understood the operator’s manual.

8.1 Installing the mitre handle (Fig. 1)

 Thread the mitre handle (E) into the hole located at the front of the mitre saw (A).

8.2 Installing the dust bag (Fig. 2)

 Squeeze the metal collar wings on the dust bag (C).  Place the dust bag neck opening around the exhaust port on the mitre saw (A) and

release the metal collar wings.

NOTE: To empty the dust bag, squeeze the metal collar wings and remove from exhaust port. Open zipper on underside of bag and empty into waste container.

IMPORTANT: Check frequently and empty bag before it gets full.

WARNING! Do not use this saw to cut and/or sand metals. The hot chips or sparks may ignite sawdust from the bag material.

8.3 Installing the hold-down clamp (Fig. 3)

NOTE: There are two mounting holes for the hold-down clamp. These are located just behind the fence on the left and right side of the base.

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 Loosen the screw with a Phillips screwdriver.

POWX07551T EN

 Place the hold-down clamp (B) in the desired mounting hole.  Tighten the screw to hold the hold-down clamp.

8.4 Saw blade wrench (Fig. 4)

 For convenient storage and prevention of loss, there is a slot in the side of the switch

handle for storing the blade wrench (D) when not in use.

8.5 Inserting and replacing batteries for the laser (Fig. 4)

 Unplug your mitre saw

WARNING! Failure to unplug your tool could result in accidental starting causing possible serious personal injury.

 Open the battery cover located on the switch handle.  Insert two AAA batteries (F) as per the diagram. If replacing the batteries, take out the old

batteries and replace with new AAA batteries. Dispose of old batteries properly.

 Close the battery cover.

NOTE: Replace with batteries that have a rating of 1.5 volts (Number 4 series and AAA size or equivalent).

HELPFUL HINT: Remove the two batteries during long periods of non-use of the saw. This will reduce damage to the laser guide from the batteries corroding during storage.

8.6 Unlocking the slide carriage (Fig. 5)

 After removing the saw from the carton, loosen the slide carriage lock knob (1). When

transporting or storing the mitre saw, the slide carriage should always be locked in position. The slide carriage lock knob (1) is located on the right side of the slide carriage.

8.7 Unlocking and locking the cutter head (Fig. 6)

Unlocking the cutter head:  To raise the cutter head from its storage/transport position: push down slightly on the

switch handle (1).

 Pull out the stop latch knob (2).  Allow the cutting head to rise to the up position.

Locking the cutter head: When transporting or storing the mitre saw, the cutting head should always be locked in the down position.

 Push the cutting head down to its lowest position.  Push the stop latch knob (2) into the locking hole.

CAUTION: To avoid injury and damage to the saw, transport and store the mitre saw with the cutting head locked in the down position. Never use the stop latch to hold the cutting head in a down position for cutting operations.

IMPORTANT: To avoid damage, never carry the mitre saw by the switch handle, the cutting arm or the mitre table handle. ALWAYS use the hand holds for transportation.

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8.8 Removing and installing the table insert (Fig. 7)

POWX07551T EN

NOTE: The mitre saw comes with the table inserts already installed. These instructions are for replacing or adjusting either insert side.

WARNING! To avoid injury: 1) Always unplug the saw to avoid accidental starting. Remove all small pieces of material from the table cavity before performing any cuts. The table insert may be removed for this purpose, but always reattach the table insert prior to performing a cutting operation. 2) Do not start the sliding compound mitre saw without checking for interference between the blade and table insert. Damage could result to the blade, table insert or turntable if blade strike occurs during the cutting operation.

 To remove, loosen and remove the six screws (1) on the table insert (2) with a Phillips

screwdriver and remove the insert.

 To install, reposition the table insert, install the six screws and tighten.  Check for blade clearance by moving the slide carriage through the full motion of the blade

in the table slot. If neither side of the insert hits the saw blade, loosen the three screws for that side and adjust. Tighten the screws and check again for blade clearance.

8.9 Mounting the mitre saw (Fig. 8 ,9, 10)

WARNING! To avoid injury from unexpected saw movement: 1) Disconnect the power cord from the outlet and lock the cutting head in the lower position using the stop latch. 2) Lock the slide carriage in place by tightening the slide carriage lock knob. 3) To avoid back injury, lift the saw by using the hand holds for transportation. Bend with your knees, not your back. 4) Never carry the mitre saw by the power cord or by the switch handle. Carrying the tool by the power cord could cause damage to the insulation or the wire connections resulting in electric shock or fire. 5) To avoid injury from flying debris, do not allow visitors to stand near the saw during any cutting operations.

Mounting instructions:  For stationary use, place the saw in the desired location, directly on a workbench where

there is room for handling and proper support of the workpiece. The base of the saw has four mounting holes (10 - Fig. 8). Bolt the base of the mitre saw (1) to the work surface (5), using the recommended fastening method as shown in Fig. 9.

1. Mitre saw base

2. Hex head bolt

3. Rubber washer

NOTE: Mounting hardware is not included with this tool. Bolts, nuts, washers and screws must be purchased separately.

 For portable use, place the saw on a 3/4 in. thick piece of plywood. Bolt the base of the

mitre saw securely to the plywood using the mounting holes (10 - Fig. 8) on the base. Use C-clamps to clamp this mounting board to a stable work surface at the worksite. (Fig. 10)

NOTE: If the mitre saw stand is used, please mount it as shown in FIG. B.

4. Flat washer

5. Work surface

6. Flat washer

7. Lockwasher

8. Hex/Lock nut

9. Jam nut

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8.10 Mounting mitre saw stand (FIG. B)

POWX07551T EN

1. Big flat washer Ø8

2. Nut M6

3. Foot stand (down)

4. Foot stand (upper)

5. Side plate of foot stand (down)

6. Side plate (long) of foot stand (upper)

8.11 Removing and installing the blade (Fig. 11, 12, 13)

WARNING! Only use a 7-1/4 in. diameter blade. To avoid injury from an accidental start, make sure the switch is in the OFF position and the plug is not connected to the power source outlet.

8.11.1 Removing blade

 Unplug the saw from the outlet.  Allow the mitre saw cutting head to rise to the upright position. Raise the lower blade

guard (1) to the up position.

 Loosen the cover plate screw (2) with a Phillips screwdriver.

NOTE: Do not remove this screw.

 Rotate the cover plate (3) upward to expose the arbor bolt (4).  Place the blade wrench over the arbor bolt.  Locate the arbor lock button (5) on the back of the motor, below the mitre saw switch

handle. (Fig. 12)

 Press the arbor lock button, holding it in firmly while turning the blade wrench clockwise.

The arbor lock will engage after turning the wrench. Continue to hold the arbor lock button to keep it engaged, while turning the wrench clockwise to loosen the arbor bolt.

 Remove the arbor bolt (4), the blade collar (6) and the blade (7). Do not remove the inner

blade collar. (Fig. 13)

7. Side plate (short) of foot stand (upper)

8. Cross arm of foot stand (down)

9. Blot M6x10

10. Screw M8x50

11. Foot pad

12. Nut M8

NOTE: Pay attention to the pieces removed, noting their position and direction they face. Wipe the blade collar clean of any sawdust before installing a new blade.

8.11.2 Installing blade

 Unplug the mitre saw before changing/installing the blade.  Install a 7-1/4 in. blade with a 5/8 in. arbor, making sure the rotation arrow on the blade

matches the clockwise rotation arrow on the upper guard.

 Place the blade collar (6) against the blade and on the arbor. Thread the arbor bolt (4)

onto the arbor (Fig. 13) in a counterclockwise direction.

IMPORTANT: Make sure the flats of the blade collars are engaged with the flats on the arbor shaft. Also, the flat side of the blade collar must be placed against the blade.

 Place the blade wrench on the arbor bolt.

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 Press the arbor lock button (5), holding it in firmly while turning the blade

POWX07551T EN

counterclockwise. When arbor lock engages, continue to press it in while tightening the arbor bolt securely. (Fig. 12)

 Rotate the cover plate (3) back to its original position until the slot in the cover plate

engages with the cover plate screw (2). While holding the lower blade guard, tighten the screw with a Phillips screwdriver. (Fig. 11)

NOTE: The lower blade guard must be raised to the upright position to access the cover plate screw.

 Lower the blade guard (1) and verify that the operation of the guard does not bind or stick.

(Fig. 11)

 Be sure the arbor lock is released so the blade turns freely before operating the saw.

WARNING! 1) To avoid injury, never use the saw without the cover plate securely in place. It keeps the arbor bolt from falling out if it accidentally loosens and helps prevent the spinning blade from coming off the saw. 2) Make sure the collars are clean and properly arranged. Lower the blade into the lower table and check for any contact with the metal base or the mitre table. 3) To avoid injury from an accidental start, make sure the switch is in the OFF position and the plug is not connected to the power source outlet.

4) Never cut metals or masonry products with this tool. This mitre saw is designed for use on wood and wood-like products only.

8.12 Bevel stop adjustment (Fig. 14, 15, 16)

WARNING! To avoid injury from an accidental start, make sure the switch is in the OFF position and the plug is not connected to the power source outlet.

8.12.1 90° (0°) Bevel adjustment (Fig. 14)  Loosen bevel lock handle (1) and tilt the cutting arm completely to the right. Tighten the

bevel lock handle.

 Place a combination square (2) on the mitre table with the ruler against the table and the

heel of the square against the saw blade.

 If the blade is not 90° square with the mitre table (5), loosen the bevel lock handle (1), tilt

the cutting head to the left, loosen the locknut (4) and turn the bevel angle adjustment bolt (3) in or out with a 10 mm wrench until the blade is square with the table.

 Tilt the cutting arm back to the right at 90° (0°) bevel and recheck for alignment.  Repeat steps 1 through 4 if further adjustment is needed.  Tighten bevel lock handle and locknut (4) when alignment is achieved.

8.12.2 90° Bevel pointer adjustment (Fig. 15)  When the blade is exactly 90° to the table, loosen the bevel indicator screw (1) using a

Phillips screwdriver.

 Adjust bevel indicator (2) to the “0” mark on the bevel scale and retighten the screw.

WARNING: To avoid injury from an accidental start, make sure the switch is in the OFF position and the plug is not connected to the power source outlet.

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8.12.3 45° Bevel adjustment (Fig. 16)

POWX07551T EN

 Loosen the bevel lock handle (1) and tilt the cutting head completely to the left.  Using a combination square, check to see if the blade angle is 45° to the table.  If the blade is not at 45° to the mitre table, tilt the cutting arm to the right, loosen the

locknut (2) on the bevel angle adjustment bolt (3) and use a 10 mm wrench to the adjustment bolt (3) depth in or out to increase or decrease the bevel angle.

 Tilt the cutting arm to the left to 45° bevel and recheck for alignment.  Repeat steps 1 through 4 until the blade is at 45° to the mitre table.  Tighten bevel lock handle (1) and locknut (2) when alignment is achieved.

8.13 Mitre scale (Fig. 17)

The sliding compound mitre saw scale can be easily read, showing mitre angles from 0° to 45° to the left, and 0° to 45° to the right. The mitre saw table has nine of the most common angle settings with positive stops at 0°, 15°, 22.5°, 31.6°, and 45°. These positive stops position the blade at the desired angle quickly and accurately. Follow the process below for quickest and most accurate adjustments.

8.13.1 To adjust mitre angles

 Unlock the mitre table by turning the mitre handle (1) counterclockwise.  Move the turntable while lifting up on the positive stop locking lever (2) to align the

indicator (3) to the desired degree measurement.

 If the desired angle is one of the nine positive stops, release the positive stop locking

lever, making sure the lever snaps into position, and then secure by tightening the mitre handle.

 If the mitre angle desired is not one of the nine positive stops, simply lock the mitre table

into desired angle position by turning the mitre handle in the clockwise direction.

8.13.2 Mitre angle pointer adjustment

 Move the table to the 0° positive stop.  Loosen the screw (4) that holds the indicator with a Phillips screwdriver.  Adjust the indicator (3) to the 0° mark and retighten the screw.

8.14 Adjusting fence squareness (Fig. 18)

 Lower the cutting arm and lock in position.  Loosen the two fence locking bolts (1) with an 8 mm hex wrench.  Using a square (3), lay the heel of the square against the blade and the ruler against the

fence (2) as shown.

 Adjust the fence 90° to the blade and tighten the four fence locking bolts.

NOTE: If the saw has not been used recently, recheck blade squareness to the fence and readjust if needed.

 After fence has been aligned, make a cut at 90° using a scrap piece of wood and check

squareness on the piece. Readjust if necessary.

8.15 Setting cutting depth (Fig. 19)

The depth of cut can be preset for even and repetitive shallow cuts.

 Adjust the cutting head down until the teeth of the blade are at the desired depth.  While holding the upper arm in that position, turn the stop knob (1) until it touches the stop

plate (2).

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 Recheck the blade depth by moving the cutting head front to back through the full motion

POWX07551T EN

of a typical cut along the control arm.

8.16 Maximum cutting depth (Fig. 19)

The maximum depth travel of the cutting head was set at the factory. Check to see that the blade does not extend more than 1/4 in. below the table insert, and does not touch the control arm throat or any part of the base or table. If the maximum depth needs readjusting:

 Loosen the bolts of the stop plate (2).  Move the cutting head down until the blade extends just 1/4 in. below the table insert.  Adjust the stop place to touch the bottom of the stop knob (1) when the stop knob is raised

fully.

 Recheck the blade depth by moving the cutting head front to back through the full motion

of a cut along the control arm. If the blade touches the inside of the control arm, readjust the setting.

8.17 The laser guide (Fig. 20)

WARNING! For your own safety, never connect the plug to a power source outlet until all the adjustment steps are complete and you have read and understood the safety and operational instructions.

Your tool is equipped with a laser guide using a Class IIIa laser beam. The laser beam will enable you to preview the saw blade path on the workpiece to be cut before starting the mitre saw. This laser guide is powered by two AAA 1.5 volt batteries.

 To turn laser on, press on/off rocker switch (1) to “ON” position.  To turn laser off, press on/off rocker switch to “OFF” position.

NOTE: All the adjustments for the operation of this laser guide have been completed at the factory. Laser guide is calibrated and set up to project to the right of the blade.

WARNING! Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure.

WARNING! The use of optical instruments with this product will increase eye hazard. Do not attempt to repair or disassemble the laser. If unqualified persons attempt to repair this laser product, serious injury may result. Any repair required on this laser product should be performed by authorized service center personnel.

9 OPERATION

9.1 Basic saw operations

9.1.1 Turning the laser guide on (Fig. 21) Press the on/off rocker switch (1) to “ON” position to activate the laser guide.

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9.1.2 Turning the saw on (Fig. 21)

POWX07551T EN

This mitre saw is equipped with an ON/OFF trigger switch (2). With the safety lock (3) pressed, squeeze the trigger switch to turn the mitre saw ON. When the trigger switch is released, the blade will be stopped within 10 seconds.

WARNING! To avoid injury, after completing a cut and releasing the trigger switch, wait and confirm the blade has stopped before raising the cutting head. To avoid injury, check and tighten the arbor bolt periodically.

9.2 Sliding carriage system (Fig. 22)

 For chop cutting operations on small workpieces, slide the cutting head assembly

completely toward the rear of the unit and tighten the carriage lock knob (1).

 To cut wide boards up to 8 in., the carriage lock knob (1) must be loosened to allow the

cutting head to slide freely.

9.3 Mitre cut (Fig. 23)

 When a mitre cut is required, unlock the mitre table by turning the mitre handle (1)

counterclockwise.

 While holding the mitre handle, lift up on the positive stop locking lever (2).  Rotate the mitre table to the right or left with the mitre handle.  When the table is in the desired position, as shown on the mitre scale (3), release the

positive stop locking lever and tighten the mitre handle. The table is now locked at the desired angle. Positive stops are provided at 0°, 15°, 22.5°, 31.6° and 45°.

IMPORTANT: Always tighten the mitre tablelock handle before performing every cutting operation.

9.4 Bevel cut (Fig. 24)

 When a bevel cut is required, loosen the bevel lock handle (1) by turning it clockwise.  Tilt the cutting head to the desired angle, as shown on the bevel scale (2).  The blade can be positioned at any angle, from a 90° straight cut (0° on the scale) to a 45°

left bevel. Tighten the bevel lock handle (1) to lock the cutting head in position. Positive stops are provided at 0° and 45°.

9.5 Compound cut (Fig. 25)

A compound cut is the combination of a mitre and a bevel cut simultaneously.  Loosen the bevel lock handle (1) and position the cutting head at the desired bevel

position. Lock the bevel lock handle (1).

 Loosen the mitre handle (2). Lift up the positive stop locking lever (3) and position the

table at the desired angle. Release the positive stop locking lever (3) and lock the mitre handle (2).

9.6 Slide cutting wide boards (Fig. 26)

CAUTION: Always use a work clamp to maintain control and reduce the risk of workpiece damage and personal injury.

WARNING! To avoid injury: 1) Let the blade reach full speed before cutting. This will help reduce the risk of a thrown workpiece. 2) Do not make crosscuts by lowering the blade and pulling the saw head through the wood toward you. The blade may try to climb up on top of the workpiece, causing the cutting assembly and spinning blade to kick back forcefully.

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 Unlock the carriage lock handle (1) and allow the cutting head assembly to move freely.

POWX07551T EN

 Set both the desired bevel angle and/or the mitre angle and lock into position.  Use a hold down clamp (2) to secure the workpiece (3).  Grasp and pull the switch handle (4) forward until the center of the saw blade is over the

front of the workpiece (3).

 Engage the trigger to turn the saw on.  When the saw reaches full speed, slowly push the switch handle down, cutting through the

leading edge of the workpiece.

 Slowly move the switch handle toward the fence, completing the cut.  Release the trigger and allow the blade to stop spinning before raising the cutting head

and removing the workpiece.

9.7 Cutting bowed material (Fig. 27)

 A bowed workpiece must be positioned against the fence and secured with a clamp (1)

before cutting as shown. Do not position workpiece incorrectly or try to cut the workpiece without the support of the fence. This will cause the blade to bind and could result in personal injury.

9.8 Cutting grooves (Fig. 28)

WARNING: DO NOT USE A DADO BLADE, use only the standard saw blade for this operation.

 Mark lines to identify the width and depth of the desired cut on the workpiece and put the

workpiece on the table and aim the inside tip of the blade at the line. Use a clamp to secure the workpiece on the table.

 Lower the cutting head so the tip of the blade touches the top surface of the workpiece at

the marked line.

 While holding the upper arm in position, turn the stop knob (2) until it touches the stop

plate (1).

 Cut two parallel grooves as shown.

9.9 Auxiliary wood fence (Fig. 29)

When making multiple or repetitive cuts that result in cut-off pieces of one inch or less, it is possible for the saw blade to catch the cut-off piece and throw it out of the saw or into the blade guard and housing, possibly causing damage or injury. To minimize this, an auxiliary wood fence (1) can be mounted to your saw. Holes are provided in the saw fence to attach an auxiliary wood fence (this provides additional depth of cut). This fence should be constructed of straight auxiliary wood approximately 3/4 in. thick by 1-1/2 in. high by 16 in. long. Attach the wood fence securely and make a full depth cut to make a blade slot. Check for interference between the wood fence and the lower blade guard. Adjust if necessary.

NOTE: This auxiliary fence is used only with the saw blade in the 0° bevel position (90° to the table). The auxiliary wood fence must be removed when bevel cutting.

10 CLEANING AND MAINTENANCE

ATTENTION! !Before performing any work on the equipment, pull the power plug.

10.1 Cleaning

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 Keep the ventilation slots of the machine clean to prevent overheating of the engine.

POWX07551T

Voltage / frequency

220-240 V~50 Hz

Power input

1400 W

No load speed

5000 min-1

Blade size (TCT)

Ø 190 x Ø 30 – 24T

Max.cutting capacity

0°-90°

50x210(wxh) mm

45"-90°

50x105(wxh) mm

0°-45°

35x210(wxh) mm

45"-45°

35x105(wxh) mm

Acoustic pressure level LpA

92 dB(A)

Acoustic power level LwA

105 dB(A)

POWX07551T EN

 Regularly clean the machine housing with a soft cloth, preferably after each use.  Keep the ventilation slots free from dust and dirt.  If the dirt does not come off use a soft cloth moistened with soapy water.

Never use solvents such as petrol, alcohol, ammonia water, etc. These solvents may damage the plastic parts.

10.2 Replacing carbon brushes (Fig. 30)

Replace both carbon brushes (3) when either has less than 1/4 in. length of carbon remaining, or if the spring or wire is damaged or burned. To inspect or replace brushes, first unplug the saw. Remove the black plastic cap (2) on the side of the motor (1). Use caution when removing the cap because it is springloaded. Pull out the brush and replace. Replace for the other side. To reassemble, reverse the procedure. Press the metal part of the carbon brush in the hole where the carbon part fits. Tighten the cap snugly but do not overtighten.

NOTE: To reinstall the same brushes, first make sure the brushes go back in the way they came out. This will avoid a break-in period that reduces motor performance and increases wear.

10.3 Lubrication (Fig. 31)

All the motor bearings in this tool are lubricated with a sufficient amount of high-grade lubricant for the life of the unit under normal operating conditions; therefore, no further lubrication is required. Lubricate the following as necessary:

 Chop pivot (1): Apply light machine oil to point indicated in illustration (and opposite site).  Central pivot of plastic guard (2): Use light household oil (sewing machine oil) on metal-to-

metal or metal-to-plastic guard contact areas as required for smooth, quiet operation. Avoid excessive oil as sawdust will cling to it.

11 TECHNICAL DATA

12 NOISE

Noise values measured according to relevant standard. (K=3)

ATTENTION! Wear hearing protection when sound pressure is over 85 dB(A).

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POWX07551T EN

Problem

Cause

Solution

Blade does not stop within 10 seconds

1. Motor brushes not sealed or lightly sticking

2. Arbor bolt loosened

3. Other

1. Inspect, clean and/or replace brushes

2. Retighten the arbor bolt

3. Contact customer service

Motor does not start

1. Blown fuse

2. Worn brush

3. Other

1. Use and check the 9A time-delay fuse or the circuit breaker

2. See MAINTENANCE section

3. Contact customer service

Excessive brush spark when the switch is released

1. Brush worn

1. Replace brushes

Problem

Cause

Solution

Blade hits table

1. Misalignment

1. See ASSEMBLY section

Angle of cut not accurate, cannot adjust mitre

1. Mitre table locked

2. Sawdust under table

1. Push positive stop locking lever down and rotate table

2. Vacuum or blow out dust

Cutting arm wobbles

1. Loose pivot points

1. See ASSEMBLY section

Cutting arm will not fully raise or blade guard will not fully close

1. Part failure

2. Pivot spring not replaced properly after service

3. Sawdust build-up

1. Contact customer service

2. Contact customer service

3. See MAINTENANCE section

Blade binds, jams, burns wood

1. Improper operation

2. Dull blade

3. Improper blade size

4. Warped blade

1. See OPERATIONS section

2. Replace or sharpen blade

3. Replace blade

4. Replace blade

Saw vibrates or shakes

1. Saw blade not round

2. Saw blade damaged

3. Saw blade loose

4. Saw blade warped

1. Replace blade

2. Replace blade

3. Tighten arbor bolt

4. Replace blade

13 TROUBLESHOOTING

13.1 Motor

13.2 Saw operation

14 SERVICE DEPARTMENT

 Damaged switches must be replaced by our after-sales service department.  If the connecting cable (or mains plug) is damaged, it must be replaced by a particular

connecting cable which is available from our service department. Replacement of the connecting cable must only be carried out by our service department (see last page) or by a qualified person (qualified electrician).

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POWX07551T EN

15 STORAGE

 Thoroughly clean the whole machine and its accessories.  Store it out of the reach of children, in a stable and secure position, in a cool and dry

place, avoid too high and too low temperatures.

 Protect it from exposure to direct sunlight. Keep it in the dark, if possible.  Don’t keep it in plastic bags to avoid humidity build-up.

16 WARRANTY

 This product is warranted for a 36-month period effective from the date of purchase by the

first user.

 This warranty covers all material or production flaws excluding : batteries, chargers,

defective parts subject to normal wear & tear such as bearings, brushes, cables, and plugs, or accessories such as drills, drill bits, saw blades, etc. ; damage or defects resulting from maltreatment, accidents or alterations; nor the cost of transportation.

 Damage and/or defects resulting from inappropriate use also do not fall under the

warranty provisions.

 We also disclaim all liability for any bodily injury resulting from inappropriate use of the

tool.

 Repairs may only be carried out by an authorised customer service centre for Powerplus

tools.

 You can always obtain more information at the number 00 32 3 292 92 90.  Any transportation costs shall always be borne by the customer, unless agreed otherwise

in writing.

 At the same time, no claim can be made on the warranty if the damage of the device is the

result of negligent maintenance or overload.

 Definitely excluded from the warranty is damage resulting from fluid permeation, excessive

dust penetration, intentional damage (on purpose or by gross carelessness), inappropriate usage (use for purposes for which the device is not suitable), incompetent usage (e.g. not following the instructions given in the manual), inexpert assembly, lightning strike, erroneus net voltage. This list is not exhaustive.

 Acceptance of claims under warranty can never lead to the prolongation of the warranty

period nor commencement of a new warranty period in case of a device replacement.

 Devices or parts which are replaced under the warranty therefore remain the property of

Varo NV.

 We reserve the right to reject a claim whenever the purchase cannot be verified or when it

is clear that the product has not been properly maintained. (Clean ventilation slots, carbon brushes serviced regularly, etc.).

 Your purchase receipt must be kept as proof of date of purchase.  Your appliance must be returned undismantled to your dealer in an acceptably clean state,

(in its original blow-moulded case if applicable to the unit), accompanied by proof of purchase.

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POWX07551T EN

17 ENVIRONMENT

Should your appliance need replacement after extended use, do not discard it with the household rubbish but dispose of it in an environmentally safe way. Waste produced by electrical machine items should not be handled like normal household rubbish. Please recycle where recycle facilities exist. Check with your Local Authority or retailer for recycling advice.

18 DECLARATION OF CONFORMITY

VARO N.V. - Joseph Van Instraat 9 - BE2500 Lier - BELGIUM, declares that,

product : SLIDE COMPOUND MITRE SAW WITH STAND 1400W trade mark : POWERplus model : POWX07551T

is in conformity with the essential requirements and other relevant provisions of the applicable European Directives, based on the application of European harmonized standards. Any unauthorized modification of the apparatus voids this declaration.

European Directives (including, if applicable, their amendments up to the date of signature);

2011/65/EU 2006/42/EC 2004/108/EC 2000/14/EC Annex V LwA 102dB(A) / 105dB(A)

European harmonized standards (including, if applicable, their amendments up to the date of signature);

EN61029-1 : 2009 EN61029-2-9 : 2012 EN55014-1 : 2006 EN55014-2 : 1997 EN61000-3-2 : 2006 EN61000-3-11 : 2000

Keeper of the Technical Documentation : Philippe Vankerkhove, VARO – Vic. Van Rompuy N.V.

The undersigned acts on behalf of the company CEO,

Philippe Vankerkhove Regulatory Affairs – Compliance Manager Date: 31/07/2014

Powerplus POWX07551T User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual