Powerplus POWX067 User Manual

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Page 1

POWX067 EN

1 APPLICATION .................................................................................. 3

2 DESCRIPTION (FIG A) .................................................................... 3

3 PACKAGE CONTENT LIST ............................................................. 3

4 SYMBOLS ........................................................................................ 4

5 GENERAL POWER TOOL SAFETY WARNINGS .......................... 4

5.1 Working area ........................................................................................................... 4

5.2 Electrical safety ....................................................................................................... 4

5.3 Personal safety ....................................................................................................... 5

5.4 Power tool use and care ......................................................................................... 5

5.5 Service ..................................................................................................................... 5

6 SPECIFIC SAFETY INSTRUCTIONS FOR ANGLE GRINDERS ... 6

7 OPERATION ..................................................................................... 7

7.1 Fitting the auxiliary handle ..................................................................................... 7

7.2 Assembly the protective guard .............................................................................. 7

7.3 Replacing the grinding disc ................................................................................... 8

7.4 Switching on / off .................................................................................................... 9

7.4.1 Switching on ............................................................................................................. 9

7.4.2 Switching off ............................................................................................................. 9

7.5 Adjusting the main handle position ................................................................ ....... 9

8 OPERATON MODES ..................................................................... 10

8.1 Grinding ................................................................................................................. 10

8.2 Splitting ................................................................................................................. 10

9 FLANGE ARRANGEMENTS WHEN USING GRINDING WHEELS

AND CUTTING WHEELS ............................................................... 10

9.1 Flange arrangements when using a depressed centre or straight grinding

9.2 Flange arrangement when using a depressed-centre cutting wheel ................. 11

9.3 Flange arrangement when using a straight cutting wheel ................................. 11

wheel ...................................................................................................................... 10

10 CLEANING AND MAINTENANCE ................................................. 11

10.1 Cleaning................................................................................................................. 11

10.2 Lubrication ............................................................................................................ 11

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10.3 Replacing Coal Brushes ....................................................................................... 11

11 TECHNICAL DATA ........................................................................ 12

12 SOUND EMISSION ........................................................................ 12

13 SERVICE DEPARTMENT .............................................................. 12

14 STORAGE ...................................................................................... 12

15 WARRANTY ................................................................................... 12

16 ENVIRONMENT ............................................................................. 13

17 DECLARATION OF CONFORMITY .............................................. 13

POWX067 EN

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POWX067 EN

ANGLE GRINDER POWX067

1 APPLICATION

This machine is developed for grinding and roughing of metal and stone. With help of the correct accessories the machine can also be used for brushing and sanding. It is not designed for commercial use.

WARNING! For your own safety, read this manual and the general safety instructions carefully before using the appliance. Your power tool should only be given to other users together with these instructions.

2 DESCRIPTION (FIG A)

1. Lock lever for protection guard

2. Spindle lock button

3. Attachment point for auxiliary handle (Above)

4. Main handle

5. On/Off switch

6. Safety switch

7. Position regulator button for main handle

8. Auxiliary handle

9. Guard

10. Grinding disc (not included)

3 PACKAGE CONTENT LIST

§ Remove all packaging materials.

§ Remove remaining packaging and packing inserts (if included).

§ Check that the package contents are complete.

§ Check the appliance, the power cord, the power plug and all accessories for transportation

damage.

§ Keep the packaging materials as far as possible until the end of the warranty period. Then take it to your local waste disposal system.

WARNING! Packaging materials are not toys! Children must not play with plastic bags! There is a danger of suffocation!

1 x angle grinder 2450W - 230mm 1 x auxiliary handle 1 x pin spanner

If any parts are missing or damaged, please contact your dealer.

1 x hex key 1set carbon brushes Instruction manual

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POWX067 EN

4 SYMBOLS

In this manual and/or on the machine the following symbols are used:

Always wear hearing protection.

Always wear protective gloves.

In accordance with essential requirements of the European directive(s)

Indicates electrical shock hazard.

Denotes risk of personal injury or damage to the tool.

Always wear safety goggles.

Always wear a dust mask.

Class II - The machine is double insulated; Earthing wire is therefore not necessary.

Risk of fire!

5 GENERAL POWER TOOL SAFETY WARNINGS

Read all safety warnings and instructions. Failure to heed warnings and follow instructions may result in electric shock, fire and/or serious injury. Keep safety warnings and instructions for future reference. The term "power tool" in the safety warnings refers to your mainsoperated (corded) power tool or battery-operated (cordless) power tool.

5.1 Working area

§ Keep working area clean and well lit. Untidy and dark areas can lead to accidents.

§ Do not operate power tools in potentially explosive surroundings, for example, in the

presence of inflammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.

§ Keep children and bystanders at a distance when operating a power tool. Distractions can cause you to lose control of it.

5.2 Electrical safety

Always check that the power supply corresponds to the voltage on the rating plate.

§ Power tool plugs must match the outlet. Never modify the plug in any way. Do not use adapter plugs with earthed power tools. Unmodified plugs and matching outlets will reduce the risk of a lethal electric shock.

§ Avoid body contact with earthed surfaces such as pipes, radiators, kitchen ranges and refrigerators. There is an increased risk of a lethal electric shock if your body is earthed.

§ Do not expose power tools to rain or wet conditions. If water gets inside a power tool, it will increase the risk of a lethal electric shock.

§ Do not damage the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep the cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of a lethal electric shock.

§ When operating a power tool outdoors, use an extension cable suitable for outdoor use. Using a cord suitable for outdoor use reduces the risk of a lethal electric shock.

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§ If operating a power tool in a damp location is unavoidable, use a power supply protected

POWX067 EN

by a residual current device (RCD). Using an RCD reduces the risk of a lethal electric shock.

5.3 Personal safety

§ Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool when you are tired or under the influence of drugs, alcohol or medication. A moment of inattention when operating a power tool may result in serious personal injury.

§ Use safety equipment. Always wear eye protection. Using safety equipment such as a dust mask, non-skid safety shoes, a hard hat, or hearing protection whenever it is needed will reduce the risk of personal injury.

§ Avoid accidental starts. Ensure the switch is in the off position before inserting the plug. Carrying power tools with your finger on the switch or plugging in power tools when the switch is in the on position makes accidents more likely.

§ Remove any adjusting keys or spanners before turning on the power tool. A spanner or key left attached to a rotating part of the power tool may result in personal injury.

§ Do not reach out too far. Keep your feet firmly on the ground at all times. This will enable you retain control over the power tool in unexpected situations.

§ Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from the power tool. Loose clothes, jewellery or long hair can become entangled in the moving parts.

§ If there are devices for connecting dust extraction and collection facilities, please ensure that they are attached and used correctly. Using such devices can reduce dust-related hazards.

5.4 Power tool use and care

§ Do not expect the power tool to do more than it can. Use the correct power tool for what you want to do. A power tool will achieve better results and be safer if used in the context for which it was designed.

§ Do not use the power tool if the switch cannot turn it on and off. A power tool with a broken switch is dangerous and must be repaired.

§ Disconnect the plug from the power source before making adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.

§ Store power tools, when not in use, out of the reach of children and do not allow people who are not familiar with the power tool or these instructions to operate it. Power tools are potentially dangerous in the hands of untrained users.

§ Maintenance. Check for misalignment or jammed moving parts, breakages or any other feature that might affect the operation of the power tool. If it is damaged, the power tool must be repaired. Many accidents are caused by using poorly maintained power tools.

§ Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to jam and are easier to control.

§ Use the power tool, accessories and cutting tools, etc., in accordance with these instructions and in the manner intended for the particular type of power tool, taking into account the working conditions and the work which needs to be done. Using a power tool in ways for which it was not intended can lead to potentially hazardous situations.

5.5 Service

§ Your power tool should be serviced by a qualified specialist using only standard spare parts. This will ensure that it meets the required safety standards.

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POWX067 EN

6 SPECIFIC SAFETY INSTRUCTIONS FOR ANGLE GRINDERS

§ Check that the maximum speed indicated on the grinding disc corresponds to the maximum speed of the machine. The speed of the machine must not exceed the value on the grinding disc.

§ Make sure that the dimensions of the grinding disc correspond to the specifications of the machine.

§ Make sure that the grinding disc has been mounted and fastened properly. Do not use reducing rings or adapters to make the grinding disc fit properly.

§ Treat and store grinding discs in conformance with the supplier’s instructions.

§ Do not use the machine for grinding workpieces with a maximum thickness exceeding the

maximum grinding depth of the grinding disc.

§ Do not use grinding discs for deburring.

§ When grinding discs have to be mounted on the thread of the spindle, make sure that the

spindle has sufficient thread. Make sure that the spindle is sufficiently protected and does not touch the grinding surface.

§ Before use, inspect the grinding disc for any damage. Do not use grinding discs which are cracked, ripped or otherwise damaged.

§ Before use, let the machine run idle for 30 seconds.

§ Immediately switch off the machine in case of abnormal vibrations or occurrence of

another defect. Carefully inspect the machine and grinding disc before switching the machine on again.

§ Make sure that sparks do not put people into danger or that they contact highly flammable substances.

§ Make sure that the workpiece is sufficiently supported or clamped. Keep your hands away from the surface to be cut.

§ Always wear safety goggles and hearing protection. If desired or required also use another kind of protection like for example an apron or helmet.

§ Ensure that mounted wheels and points are fitted in accordance with the manufacturer’s instructions.

§ Ensure that blotters are used when they are provided with the bonded abrasive product and when they are required.

§ If a guard is supplied with the tool never use the tool without such a guard.

§ For tools intended to be fitted with threaded hole wheel, ensure that the thread in the

wheel is long enough to accept the spindle length.

§ Ensure that ventilation openings are kept clear when working in dusty conditions. If it should become necessary to clear dust, first disconnect the tool from the mains supply (use non metallic objects) and avoid damaging internal parts.

§ Though poor conditions of the electrical mains, shortly voltage drops can appear when starting the equipment. This can influence other equipment (eq. blinking of a lamp). If the mains-impedance Zmax <0.348 Ohm, such disturbances are not expected. (In case of need, you may contact your local supply authority for further information.

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POWX067 EN

7 OPERATION

7.1 Fitting the auxiliary handle

Ensure that the plug is not in the socket when fitting or removing the auxiliary handle.

Fig. 1

The auxiliary handle (8) can be attached to the angle grinder in three different positions: left, on top and right.

7.2 Assembly the protective guard

Fig. 2 Fig. 3

1. Loosen the clip of the protective guard (9) by pulling lock lever of protective guard (1)

outward.

2. Turn the protective guard so that uncovered part of the disc is as far apart as possible from

the hand on main handle (4).

3. Fix the protection guard by pushing the lock lever inwards (the protective guard should no

longer be able to move). NOTE: If the protective guard can not be fixed firmly by the lock lever (1), use a hexagon wrench to tighten the hexagon nut. (See attached figure 4)

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POWX067 EN

7.3 Replacing the grinding disc

Beware – a disc which has been used may be very hot!

§ Pull out the power plug from the mains socket.

Fig. 4 Fig. 5

§ Depress and hold down the spindle lock button (2) to secure the spindle.

§ Turn the shaft until it locks.

§ Remove the outer flange (a) and backing flange (b) by using the two-hole spanner

provided.

§ Fit the desired disc (10) on the spindle and replace the outer flange and backing flange. Release the spindle lock.

Important! Only ever press the spindle lock when the motor and grinding spindle are at a standstill!

You must keep the spindle lock pressed while you change the wheel ! For grinding or cutting wheels up to approx. 3 mm thick, screw on the flange nut with the flat side facing the grinding or cutting wheel.

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POWX067 EN

7.4 Switching on / off

Before working with the angle grinder, check that the voltage shown on the machine’s model plate is the same as the mains voltage being used.

Before engage the ON/OFF switch trigger, check that the grinding disc is properly fitted and run smoothly, the outer flange is well tightened.

Fig. 6

7.4.1 Switching on

1. Insert the plug into a correctly installed mains socket.

2. Push forward the safety switch (6) on the ON / OFF switch (5), and at the same time push

the ON / OFF switch firmly inwards and keep it pressed.

7.4.2 Switching off

§ When you release the switch, the tool turns off.

§ Do not let go of grinder until it has stopped running.

The wheel continues to rotate after the tool is switched off.

7.5 Adjusting the main handle position

The main handle (4) element can be pivoted by 90°to the right or left.

Fig. 7

1. Depress position regulator button for main handle (7) and hold it in position.

2. Pivot the main handle in the desired direction.

3. Release position regulator button again in order to fix the main handle.

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POWX067 EN

8 OPERATON MODES

8.1 Grinding

work. It is rarely necessary to press the disc hard against the surface to be worked. Sparks can occur in the motor compartment during use. This is normal and does not mean the grinder is defective. Switch off the grinder after use.

8.2 Splitting

Splinters of splitting disc may be ejected at a very high speed. Do not apply any side pressure to the wheel, as the cutting wheel can jam and burst.

1. Fit the splitting disc.

2. Switch the tool on and run it first without load.

3. Hold the motor block at an angle between 30°and 45°to the workpiece.

4. Guide the disc slowly and evenly along the planned line of cut.

Hold the handle (4) and auxiliary handle (8) firmly and switch on. Avoid blocking the ventilation slots with your hand, as this may cause the grinder to overheat. Let the disc reach full speed. Apply the grinder to the item. Maximum effect is achieved when the grinder is held at an angle of 15-30°in relation to the item. Move the grinder gently along the item. Give the grinder time to

Fig. 8

9 FLANGE ARRANGEMENTS WHEN USING GRINDING WHEELS AND

CUTTING WHEELS

9.1 Flange arrangements when using a depressed centre or straight grinding wheel

1 Clamping flange 2 Flange nut

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9.2 Flange arrangement when using a depressed-centre cutting wheel

POWX067 EN

9.3 Flange arrangement when using a straight cutting wheel

10 CLEANING AND MAINTENANCE

Attention! Before performing any work on the equipment, pull the power plug.

10.1 Cleaning

§ Keep the ventilation slots of the machine clean to prevent overheating of the engine.

§ Regularly clean the machine housing with a soft cloth, preferably after each use.

§ Keep the ventilation slots free from dust and dirt.

§ If the dirt does not come off use a soft cloth moistened with soapy water.

Never use solvents such as petrol, alcohol, ammonia water, etc. These solvents may damage the plastic parts.

10.2 Lubrication

The machine does not require any specific lubrication.

10.3 Replacing Coal Brushes

Remove and check the carbon brushes regularly. Replace when they have worn down to the limit mark. Keep the carbon brushes clean and free to slip in the holders. Both carbon brushes must be replaced at the same time. Only use original carbon brushes.

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POWX067 EN

11 TECHNICAL DATA

Voltage / frequency 230-240V / 50Hz Power input 2450W No load speed 6000 min-1 Max. disc diameter: Ø 230mm Drive spindle thread: M 14 Double insulated

12 SOUND EMISSION

Noise emission values measured according to relevant standard.

LpA (Sound pressure level) : 93 dB(A) LwA (Sound power level) : 104 dB(A)

ATTENTION ! The sound power pressure may exceed 85 dB(A), in this case individual hearing protection must be worn.

aw (Vibration) : 6.4 m/s²

13 SERVICE DEPARTMENT

§ Damaged switches must be replaced by our after-sales service department.

§ If the connecting cable (or mains plug) is damaged, it must be replaced by a special

connecting cable which is available from our service department. Replacement of the connecting cable should only be carried out by our service department (see last page) or by a qualified specialist (qualified electrician).

14 STORAGE

§ Thoroughly clean the whole machine and its accessories.

§ Store it out of the reach of children, in a stable and secure position, in a cool and dry

place, avoid too high and too low temperatures.

§ Protect it from exposure to direct sunlight. Keep it in the dark, if possible.

§ Don’t keep it in plastic bags to avoid humidity build-up.

15 WARRANTY

§ This product is warranted as provided by law for a 36 -month period effective from the date of purchase by the first user.

§ This warranty covers all material or production flaws. It does not include defective parts subject to normal wear & tear such as bearings, brushes, cables, and plugs, or accessories such as drills, drill bits, saw blades, etc. ; damage or defects resulting from maltreatment, accidents or alterations; nor the cost of transportation.

§ We reserve the right to reject a claim whenever the purchase cannot be verified or when it is clear that the product has not been properly maintained. (Clean ventilation slots, carbon brushes serviced regularly, etc.)

§ Your purchase receipt must be kept as proof of date of purchase.

§ Your appliance must be returned undismantled to your dealer in an acceptably clean state,

(in its original blow-moulded case if applicable to the unit), accompanied by proof of purchase.

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POWX067 EN

16 ENVIRONMENT

Should your appliance need replacement after extended use, do not dispose of it with the household refuse, but in an environmentally safe way. Waste produced by electrical machine items should not be handled like normal household rubbish. Please recycle where recycle facilities exist. Check with your Local Authority or retailer for recycling advice.

17 DECLARATION OF CONFORMITY

VARO N.V. - Joseph Van Instraat 9 - BE2500 Lier - BELGIUM, declares that,

product : Angle grinder 2450W – 230mm trade mark : POWERplus model : POWX067

is in conformity with the essential requirements and other relevant provisions of the applicable European Directives as they relate to European harmonized standards. Any unauthorized modification of the apparatus voids this declaration.

European Directives (including, if applicable, their amending directives):

2006/95/EC The Low Voltage Directive 2004/108/EC The Electromagnetic Compatibility Directive 98/37/EC The Machinery Directive

European harmonized standards, and their amendments:

EN60745-1 : 2006 EN60745-2-3 : 2007 EN55014-1 : 2006 EN55014-2 : 1997 EN61000-3-2 : 2006 EN61000-3-3 : 1995

The undersigned acts on behalf and under the power of attorney of the company management,

Philippe Vankerkhove Certification Manager 24/09/09