Powerplus POWX0077LI User Manual

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POWX0077LI EN

1 APPLICATION ................................................................................ 3

2 DESCRIPTION (FIG A) ................................................................... 3

3 PACKAGE CONTENT LIST ............................................................ 3

4 SYMBOLS ....................................................................................... 3

5 GENERAL POWER TOOL SAFETY WARNINGS ......................... 4

5.1 Working area .......................................................................................................... 4

5.2 Electrical safety ................................................................ ..................................... 4

5.3 Personal safety ...................................................................................................... 5

5.4 Power tool use and care ........................................................................................ 5

5.5 Service .................................................................................................................... 5

6 MACHINE-SPECIFIC SAFETY WARNINGS .................................. 5

7 ADDITIONAL SAFETY INSTRUCTIONS FOR BATTERIES AND

CHARGERS .................................................................................... 6

7.1 Batteries ................................................................................................................. 6

7.2 Chargers ................................................................................................................. 6

8 ASSEMBLY ..................................................................................... 6

8.1 Install or remove the saw blade (Fig 1) ................................................................ 6

9 OPERATION.................................................................................... 7

9.1 Charging the battery pack (Fig. 2) ........................................................................ 7

9.1.1 Charging indication .................................................................................................. 7

9.2 Inserting and removing the battery (Fig. 3) .......................................................... 7

9.3 Switch on/off (Fig. 4).............................................................................................. 7

9.4 To change position of the pivot shoe assembly (Fig 5) ...................................... 7

9.5 General cutting ................................................................................................ ...... 7

9.6 Plunge cutting ........................................................................................................ 8

9.7 Metal cutting .......................................................................................................... 8

10 CLEANING AND MAINTENANCE ................................................. 8

10.1 Cleaning ................................................................................................................. 8

11 TECHNICAL DETAILS .................................................................... 8

12 NOISE .............................................................................................. 8

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13 WARRANTY .................................................................................... 9

14 ENVIRONMENT .............................................................................. 9

15 DECLARATION OF CONFORMITY ............................................. 10

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POWX0077LI EN

Denotes risk of personal injury or damage to the tool.

In accordance with essential requirements of the European directive(s)

RECIPROCATING SAW 18V POWX0077LI

1 APPLICATION

The reciprocating saw is designed for cutting the wood, iron, nonferrous metals and plastics, using a standard saw blade.

WARNING! Read this manual and general safety instructions carefully before using the appliance, for your own safety. Your power tool should only be passed on together with these instructions.

2 DESCRIPTION (FIG A)

1. Pivot shoe

2. Quick-release blade clamp

3. ON/OFF switch trigger

4. Lock button

5. Main handle

6. Cap screws

3 PACKAGE CONTENT LIST

 Remove all packaging materials.  Remove remaining packing and package inserts (if included).  Check that the package contents are complete.  Check the appliance, the power cord, the power plug and all accessories for transportation

damage.

 Keep the packing materials as far as possible till the end of the warranty period. Dispose it

into your local waste disposal system afterwards.

WARNING: Packaging materials are not toys! Children must not play with plastic bags! Danger of suffocation!

7. Saw blade

8. Battery pack

9. Soft grip

10. Charging indicator

11. Charger

12. Cable

1 x Machine 1 x Manual 1 x Charger 1 x Battery 1 x Blade for wood 1 x Blade for metal 1 x Hex wrench

If any parts are missing or damaged, please contact your dealer.

4 SYMBOLS

In this manual and/or on the machine the following symbols are used:

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Read manual before use

"Class II - The machine is double insulated; Earthing wire is therefore not necessary (only for charger)

Wear noise protection

Ambient temperature 40°C max. (only for battery)

Wear eye protection

Use battery and charger only in closed rooms

Wear a mask In dusty conditions

Do not expose charger and battery pack to water

Wear gloves

Do not incinerate battery pack or charger

5 GENERAL POWER TOOL SAFETY WARNINGS

Read all safety warnings and instructions. Failure to heed warnings and follow instructions may result in electric shock, fire and/or serious injury. Keep safety warnings and instructions for future reference. The term "power tool" in the safety warnings refers to your mainsoperated (corded) power tool or battery- operated (cordless) power tool.

5.1 Working area

 Keep working area clean and well lit. Untidy and dark areas can lead to accidents.  Do not operate power tools in potentially explosive surroundings, for example, in the

presence of inflammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.

 Keep children and bystanders at a distance when operating a power tool. Distractions can

cause you to lose control of it.

5.2 Electrical safety

 Always check that the power supply corresponds to the voltage on the rating plate.  Power tool plugs must match the outlet. Never modify the plug in any way. Do not use

adapter plugs with earthed power tools. Unmodified plugs and matching outlets will reduce the risk of an electric shock.

 Avoid body contact with earthed surfaces such as pipes, radiators, kitchen ranges and

refrigerators. There is an increased risk of an electric shock if your body is earthed.

 Do not expose power tools to rain or wet conditions. If water gets inside a power tool, it will

increase the risk of an electric shock.

 Do not damage the cord. Never use the cord for carrying, pulling or unplugging the power

tool. Keep the cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of an electric shock.

 When operating a power tool outdoors, use an extension cable suitable for outdoor use.

Using a cord suitable for outdoor use reduces the risk of an electric shock.

 If operating a power tool in a damp location is unavoidable, use a power supply protected

by a residual current device (RCD). Using an RCD reduces the risk of an electric shock.

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5.3 Personal safety

 Stay alert, watch what you are doing and use common sense when operating a power

tool. Do not use a power tool when you are tired or under the influence of drugs, alcohol or medication. A moment of inattention when operating a power tool may result in serious personal injury.

 Use safety equipment. Always wear eye protection. Using safety equipment such as a

dust mask, non-skid safety shoes, a hard hat, or hearing protection whenever it is needed will reduce the risk of personal injury.

 Avoid accidental starts. Ensure the switch is in the off position before inserting the plug.

Carrying power tools with your finger on the switch or plugging in power tools when the switch is in the on position makes accidents more likely.

 Remove any adjusting keys or spanners before turning on the power tool. A spanner or

key left attached to a rotating part of the power tool may result in personal injury.

 Do not reach out too far. Keep your feet firmly on the ground at all times. This will enable

you retain control over the power tool in unexpected situations.

 Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and

gloves away from the power tool. Loose clothes, jewellery or long hair can become entangled in the moving parts.

 If there are devices for connecting dust extraction and collection facilities, please ensure

that they are attached and used correctly. Using such devices can reduce dust-related hazards.

5.4 Power tool use and care

 Do not expect the power tool to do more than it can. Use the correct power tool for what

you want to do. A power tool will achieve better results and be safer if used in the context for which it was designed.

 Do not use the power tool if the switch cannot turn it on and off. A power tool with a broken

switch is dangerous and must be repaired.

 Disconnect the plug from the power source before making adjustments, changing

accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.

 Store power tools, when not in use, out of the reach of children and do not allow people

who are not familiar with the power tool or these instructions to operate it. Power tools are potentially dangerous in the hands of untrained users.

 Maintain power tools. Check for misalignment or jammed moving parts, breakages or any

other feature that might affect the operation of the power tool. If it is damaged, the power tool must be repaired. Many accidents are caused by using poorly maintained power tools.

 Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting

edges are less likely to jam and are easier to control.

 Use the power tool, accessories and cutting tools, etc., in accordance with these

instructions and in the manner intended for the particular type of power tool, taking into account the working conditions and the work which needs to be done. Using a power tool in ways for which it was not intended can lead to potentially hazardous situations.

5.5 Service

 Your power tool should be serviced by a qualified specialist using only standard spare

parts. This will ensure that it meets the required safety standards.

6 MACHINE-SPECIFIC SAFETY WARNINGS

 Do not start the tool with the blade touching any surface. The blade action will bounce the

tool and may cause body injury.

 Allow the tool to come to a complete stop before putting it down. A running tool will jerk

when the blade tip contacts any surface.

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 Do not cut nails or screws unless you are using a blade specifically designed for this

purpose. Inspect your material before cutting

 Before switching on the tool, be sure the blade in not contacting the work piece.  Keep hands away from moving parts and on the top surface of the work piece. Do not

place hands below work surface while saw is operating.

7 ADDITIONAL SAFETY INSTRUCTIONS FOR BATTERIES AND

CHARGERS

7.1 Batteries

 Never attempt to open for any reason.  Do not store in locations where the temperature may exceed 40 °C.  Charge only at ambient temperatures between 4 °C and 40 °C.  Charge only using the charger provided with the tool.  When disposing of batteries, follow the instructions given in the section “Protecting the

environment”.

 Do not cause short circuits. If connection is made between the positive (+) and negative (-)

terminal directly or via accidental contact with metallic objects, the battery is short circuited and an intense current will flow causing heat generation which may lead to casing rupture or fire.

 Do not heat. If batteries are heated to above 100 °C, sealing and insulating separators

and other polymer components may be damaged resulting in electrolyte leakage and/or internal short circuiting leading to heat generation causing rupture or file. Moreover do not dispose of the batteries in fire, explosion and/or intense burning may result.

 Under extreme conditions, battery leakage may occur. When you notice liquid on the

battery, proceed as follows:

 Carefully wipe the liquid off using a cloth. Avoid skin contact.  In case of skin or eye contact, follow the instructions below:

 Immediately rinse with water. Neutralize with a mild acid such as lemon juice or

vinegar.

 In case of eye contact, rinse abundantly with clean water for at least 10 minutes.

Consult a physician.

Fire hazard! Avoid short-circuiting the contacts of a detached battery. Do not incinerate the battery.

7.2 Chargers

 Use the charger provided with the tool only to charge the battery  Never attempt to charge non-rechargeable batteries.  Have defective cords replaced immediately.  Do not expose to water.  Do not open the charger.  Do not probe the charger.  The charger is intended for indoor use only.

8 ASSEMBLY

8.1 Install or remove the saw blade (Fig 1)

 Rotate the Quick-release blade clamp (2) anticlockwise with hand.  At the same time push blade (7) to the deepest position, then release the quick-release

blade clamp (2). Make sure it is securely fastened.

 When removing the saw blade (7), follow the above procedure in reverse order.

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9 OPERATION

9.1 Charging the battery pack (Fig. 2)

The battery pack for the reciprocating saw has been shipped in a low charge condition to prevent possible problems. You should charge them prior to use.

Note: Batteries will not reach full charge the first time they are charged. Allow several cycles for the item to fully charge. The battery should only be charged indoors.

After normal use, about 1 hour of charging time is required for the battery to be fully charged. The battery pack will become slightly warm while charging, this is normal and does not indicate a problem. Do not place the charger in an area of extreme heat or cold. Best is at normal room temperature.

9.1.1 Charging indication

 The charger has 2 LED lights (red and green).  Slide the battery pack in the charger as shown in fig. 2. Make sure there is proper contact

with the charger.

 When charging the green is constantly lit and the red is flashing.  When fully charged both lights will be constantly lit.

9.2 Inserting and removing the battery (Fig. 3)

 Remove the battery pressing the battery latches and at the same time pull the battery

pack off.

 To insert the battery, push the battery pack onto the contacts of the tool.

9.3 Switch on/off (Fig. 4)

 To switch on, push the lock button (4) and at the same time the ON/OFF switch trigger (3).  To switch off simply release the ON/OFF switch trigger (3).

9.4 To change position of the pivot shoe assembly (Fig 5)

 Loosen the both cap screws (6) in the gear frame with hex key.  Reposition pivot shoe (1) assembly in or out.  Retighten both cap screws (6) securely. Do not over tighten cap screws (6).  Remove hex key.

WARNING: Cutting into electrical wiring in walls can cause blade, blade clamp, and saw bar assembly to become electrically live. Do not touch metal parts when cutting into a wall; grasp only the insulated gripping surfaces provided by the tool. Make sure hidden electrical wiring, water pipes, and mechanical hazards are not in the blade path when cutting into a wall.

9.5 General cutting

Clamp your work piece if it is portable. Rest the front shoe of the saw on your work piece (be sure the blade is not contacting the work piece) and start the saw, exerting enough pressure in the direction of the cut to keep the shoe pressed firmly against the work piece at all times. Do

not force the cut or stall the saw. Don’t bend or twist the blade, let the tool and the blade do

the work.

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Model nr.

POWX0077LI

Rated voltage (direct current)

18V

No-load speed

0-3000min-1

Charging time

+/-1 hour

Cutting capacity wood

65 mm

Cutting capacity metal

6 mm

Battery type

1500mAh Li-Ion

Charger rated voltage

230V

Charger frequency

50Hz

Acoustic pressure level LpA

87 dB(A)

Acoustic power level LwA

98 dB(A)

aw (Vibration)

Max 14.5 m/s²

K = 1,5 m/s²

In general, coarser blades are for wood, plastics, and composites, and finer blades are for cutting metal. Chattering or vibration may indicate you need a finer blade or higher speed. If the blade overheats or clogs, it may indicate you need a coarser blade. Replace blades when they become dull. Dull blades will produce poor results and may overheat the saw.

9.6 Plunge cutting

Clearly mark the line of cut, from a convenient starting point within the cut out area. Place the tip of the blade over that point with saw parallel to the line of cut, slowly lower the saw until the bottom edge of the shoe rests on the work piece and the blade is not touching the work piece. Start the saw and allow it to attain full speed. With the saw resting on the shoe, slowly tilt the saw forward to lower the blade onto the cut line. Continue this motion until the saw blade is perpendicular to the work piece.

9.7 Metal cutting

Blades specifically designated for cutting metals must be used for this purpose. You may use light oil as a coolant when cutting metal, this will prevent overheating of the blade, help the blade cut faster, and promote longer blade life.

10 CLEANING AND MAINTENANCE

10.1 Cleaning

 Keep the ventilation slots of the machine clean to prevent overheating of the engine.  Regularly clean the machine housing with a soft cloth, preferably after each use.  Keep the ventilation slots free from dust and dirt.  If the dirt does not come off use a soft cloth moistened with soapy water.

Never use solvents such as petrol, alcohol, ammonia water, etc. These solvents may damage the plastic parts.

11 TECHNICAL DETAILS

12 NOISE

Noise emission values measured according to relevant standard. (K=3)

ATTENTION! Wear hearing protection when sound pressure is over 85 dB(A).

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13 WARRANTY

 This product is warranted for a 36-month period effective from the date of purchase by the

first user.

 This warranty covers all material or production flaws excluding : batteries, chargers,

defective parts subject to normal wear & tear such as bearings, brushes, cables, and plugs, or accessories such as drills, drill bits, saw blades, etc. ; damage or defects resulting from maltreatment, accidents or alterations; nor the cost of transportation.

 Damage and/or defects resulting from inappropriate use also do not fall under the

warranty provisions.

 We also disclaim all liability for any bodily injury resulting from inappropriate use of the

tool.

 Repairs may only be carried out by an authorised customer service centre for Powerplus

tools.

 You can always obtain more information at the number 00 32 3 292 92 90.  Any transportation costs shall always be borne by the customer, unless agreed otherwise

in writing.

 At the same time, no claim can be made on the warranty if the damage of the device is the

result of negligent maintenance or overload.

 Definitely excluded from the warranty is damage resulting from fluid permeation, excessive

dust penetration, intentional damage (on purpose or by gross carelessness), inappropriate usage (use for purposes for which the device is not suitable), incompetent usage (e.g. not following the instructions given in the manual), inexpert assembly, lightning strike, erroneus net voltage. This list is not exhaustive.

 Acceptance of claims under warranty can never lead to the prolongation of the warranty

period nor commencement of a new warranty period in case of a device replacement.

 Devices or parts which are replaced under the warranty therefore remain the property of

Varo NV.

 We reserve the right to reject a claim whenever the purchase cannot be verified or when it

is clear that the product has not been properly maintained. (Clean ventilation slots, carbon brushes serviced regularly, etc.).

 Your purchase receipt must be kept as proof of date of purchase.  Your appliance must be returned undismantled to your dealer in an acceptably clean state,

(in its original blow-moulded case if applicable to the unit), accompanied by proof of purchase.

 Your tool must be charged at least 1x per month to ensure optimal operation of this tool.

14 ENVIRONMENT

Should your appliance need replacement after extended use, do not dispose of it with the household refuse, but in an environmentally safe way. Waste produced by electrical machine items should not be handled like normal household rubbish. Please recycle where recycle facilities exist. Check with your

This product contains Li-ion. To preserve natural resources, please recycle or dispose of batteries properly. Local, state or federal laws may prohibit disposal of Li-ion batteries in ordinary trash. Consult you local waste authority for information regarding available recycling and/or disposal options.

Local Authority or retailer for recycling advice.

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15 DECLARATION OF CONFORMITY

VARO N.V. - Joseph Van Instraat 9 - BE2500 Lier - BELGIUM, declares that,

Product: Reciprocating saw Trade mark: POWERplus Model: POWX0077LI

is in conformity with the essential requirements and other relevant provisions of the applicable European Directives, based on the application of European harmonized standards. Any unauthorized modification of the apparatus voids this declaration.

European Directives (including, if applicable, their amendments up to the date of signature);

2011/65/EU 2006/42/EC 2004/108/EC

European harmonized standards (including, if applicable, their amendments up to the date of signature);

EN60745-1: 2009 EN60745-2-11: 2010 EN55014-1: 2006 EN55014-2: 1997

Keeper of the Technical Documentation : Philippe Vankerkhove, VARO – Vic. Van Rompuy N.V.

The undersigned acts on behalf of the company CEO,

Philippe Vankerkhove Regulatory Affairs – Compliance Manager 07/08/13