Powerplus POW470 User Manual

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POW470(SC) EN

1 APPLICATION .................................................................................. 3

2 DESCRIPTION (FIG. A) ................................................................... 3

3 PACKAGE CONTENT LIST ............................................................. 3

4 SYMBOLS ........................................................................................ 4

5 GENERAL POWER TOOL SAFETY WARNINGS .......................... 4

5.1 Working area ........................................................................................................... 4

5.2 Electrical safety ....................................................................................................... 4

5.3 Personal safety ....................................................................................................... 5

5.4 Power tool use and care ......................................................................................... 5

5.5 Service ..................................................................................................................... 5

6 SPECIFIC SAFETY WARNINGS ..................................................... 6

6.1 Persons.................................................................................................................... 6

6.2 Electricity ................................................................................................................. 6

6.3 Fire and burn hazards ............................................................................................. 6

7 USE ................................................................................................... 6

7.1 Before starting the generator ................................................................................. 6

7.2 Fill and check fuel level (Fig. 2) .............................................................................. 7

7.3 Starting the generator (Fig. 1) ................................................................................ 7

7.4 Stopping the generator (Fig. 1) .............................................................................. 7

8 SERVICE & MAINTENANCE ........................................................... 7

8.1 Periodic maintenance ............................................................................................. 7

8.1.1 Daily (pre-operation check) ....................................................................................... 7

8.1.2 1st Month or 50 hrs ................................................................................................... 7

8.1.3 3 Months or 150 hrs .................................................................................................. 7

8.2 Service - notes on maintenance ............................................................................. 7

8.2.1 Spark plug inspection (Fig. 3) .................................................................................... 7

8.2.2 Air filter cleaning ....................................................................................................... 8

8.2.3 Fuel tap (Fig. 4) ......................................................................................................... 8

8.2.4 Fuel filter ................................................................................................................... 8

8.3 Troubleshooting ...................................................................................................... 8

8.3.1 Basic checks ............................................................................................................. 8

8.3.2 Spark plug is OK, but engine still won’t start .............................................................. 8

8.4 Cleaning................................................................................................................... 8

8.5 Lubrication .............................................................................................................. 9

8.6 Storage (long term) ................................................................................................. 9

9 TECHNICAL DATA .......................................................................... 9

10 NOISE ............................................................................................... 9

11 WARRANTY ................................................................................... 10

12 ENVIRONMENT ............................................................................. 10

13 DECLARATION OF CONFORMITY .............................................. 11

POW470(SC) EN

GENERATOR 720W POW470(SC)

1 APPLICATION

The Generator is designated to generate electricity with help of a 2 stroke fuel engine. It is not designed for commercial use.

WARNING! Read this manual and general safety instructions carefully before using the appliance, for your own safety. Your power tool should only be passed on together with these instructions.

2 DESCRIPTION (FIG. A)

1. Fuel cap

2. On/off switch

3. Choke lever

4. Recoil starter

5. AC socket

6. AC protector

7. Rubber feet

3 PACKAGE CONTENT LIST

 Remove all packaging materials.  Remove remaining packing and package inserts (if included).  Check that the package contents are complete.  Check the appliance, the power cord, the power plug and all accessories for transportation

damage.

 Keep the packing materials as long as possible till the end of the warranty period. Dispose

it into your local waste disposal system afterwards.

8. Fuel tank

9. Handle

10. Fuel tap

11. Spark plug

12. Exhaust

13. Ground terminal

14. Air filter cover

WARNING: Packing materials are no toys! Children must not play with plastic bags! Danger of suffocation!

1 x Generator 720W 1 x Manual 1 x Spanner for spark plug 1 x 12V DC cable

If any parts are missing or damaged, please contact your dealer.

POW470(SC) EN

Read instruction manual.

In accordance with essential applicable safety standards of European directives.

Risk of damaging material and/or physical injuries.

Risk of an electric shock.

Risk of high temperature. Caution! The generator contains some parts which might reach high temperatures.

Do not expose to rain. Keep bystanders away.

Outdoor noise.

4 SYMBOLS

In this manual and/or on the machine the following symbols are used:

Warning! Do not connect sensitive electronic equipment (such as TV or laptop) on this generator, because of possible high peak voltages.

5 GENERAL POWER TOOL SAFETY WARNINGS

Read all safety warnings and instructions. Failure to heed warnings and follow instructions may result in electric shock, fire and/or serious injury. Keep safety warnings and instructions for future reference. The term "power tool" in the safety warnings refers to your mainsoperated (corded) power tool or battery- operated (cordless) power tool.

5.1 Working area

 Keep working area clean and well lit. Untidy and dark areas can lead to accidents.  Do not operate power tools in potentially explosive surroundings, for example, in the

presence of inflammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.

 Keep children and bystanders at a distance when operating a power tool. Distractions can

cause you to lose control of it.

5.2 Electrical safety

Always check that the power supply corresponds to the voltage on the rating plate.

 Power tool plugs must match the outlet. Never modify the plug in any way. Do not use

adapter plugs with earthed power tools. Unmodified plugs and matching outlets will reduce the risk of an electric shock.

 Avoid body contact with earthed surfaces such as pipes, radiators, kitchen ranges and

refrigerators. There is an increased risk of an electric shock if your body is earthed.

 Do not expose power tools to rain or wet conditions. If water gets inside a power tool, it will

increase the risk of an electric shock.

 Do not damage the cord. Never use the cord for carrying, pulling or unplugging the power

tool. Keep the cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of an electric shock.

 When operating a power tool outdoors, use an extension cable suitable for outdoor use.

POW470(SC) EN

Using a cord suitable for outdoor use reduces the risk of an electric shock.

 If operating a power tool in a damp location is unavoidable, use a power supply protected

by a residual current device (RCD). Using an RCD reduces the risk of an electric shock.

5.3 Personal safety

 Stay alert, watch what you are doing and use common sense when operating a power

tool. Do not use a power tool when you are tired or under the influence of drugs, alcohol or medication. A moment of inattention when operating a power tool may result in serious personal injury.

 Use safety equipment. Always wear eye protection. Using safety equipment such as a

dust mask, non-skid safety shoes, a hard hat, or hearing protection whenever it is needed will reduce the risk of personal injury.

 Avoid accidental starts. Ensure the switch is in the off position before inserting the plug.

Carrying power tools with your finger on the switch or plugging in power tools when the switch is in the on position makes accidents more likely.

 Remove any adjusting keys or spanners before turning on the power tool. A spanner or

key left attached to a rotating part of the power tool may result in personal injury.

 Do not reach out too far. Keep your feet firmly on the ground at all times. This will enable

you retain control over the power tool in unexpected situations.

 Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and

gloves away from the power tool. Loose clothes, jewellery or long hair can become entangled in the moving parts.

 If there are devices for connecting dust extraction and collection facilities, please ensure

that they are attached and used correctly. Using such devices can reduce dust-related hazards.

5.4 Power tool use and care

 Do not expect the power tool to do more than it can. Use the correct power tool for what

you want to do. A power tool will achieve better results and be safer if used in the context for which it was designed.

 Do not use the power tool if the switch cannot turn it on and off. A power tool with a broken

switch is dangerous and must be repaired.

 Disconnect the plug from the power source before making adjustments, changing

accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.

 Store power tools, when not in use, out of the reach of children and do not allow people

who are not familiar with the power tool or these instructions to operate it. Power tools are potentially dangerous in the hands of untrained users.

 Maintain power tools. Check for misalignment or jammed moving parts, breakages or any

other feature that might affect the operation of the power tool. If it is damaged, the power tool must be repaired. Many accidents are caused by using poorly maintained power tools.

 Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting

edges are less likely to jam and are easier to control.

 Use the power tool, accessories and cutting tools, etc., in accordance with these

instructions and in the manner intended for the particular type of power tool, taking into account the working conditions and the work which needs to be done. Using a power tool in ways for which it was not intended can lead to potentially hazardous situations.

5.5 Service

 Your power tool should be serviced by a qualified specialist using only standard spare

parts. This will ensure that it meets the required safety standards.

POW470(SC) EN

6 SPECIFIC SAFETY WARNINGS

6.1 Persons

 Never allow children or people unfamiliar with these instructions to use the appliance.

Local regulations may restrict the age of the operator.

 Always operate outdoors with good ventilation. Exhaust gas contains poisonous carbon

monoxide.

 Always stop the engine before refilling the fuel tank and clean the machine after filling the

fuel tank.

 Do not inhale fumes from petrol.

6.2 Electricity

 Do not touch the generator if you have wet hands.  Do not operate the generator in wet conditions.  Do not operate the generator near water.  Never connect two generators together.  Never connect the generator to any commercial power outlet.  Make sure any extension cords used are in a safe condition and of sufficient capacity for

the task.

 Ensure that the load on the generator falls within its capacity as specified in the table

before plugging in any cords.

6.3 Fire and burn hazards

 The exhaust system gets hot enough to ignite some materials:

 keep the generator at least 1 meter away from buildings and other equipment during

operation.

 keep flammable materials away from the generator.

 The exhaust becomes very hot during operations and remains hot for a while after

stopping the engine:

 let the engine cool before storing the generator indoors.  do not touch the hot exhaust with your hands.

 Gasoline is extremely flammable and is explosive under certain conditions. Do not smoke

or allow flames or sparks where the generator is refueled or where gasoline is stored.

 Fuel vapors are extremely flammable and may ignite after the engine has started. Make

sure that any spilled fuel has been wiped up before starting the generator.

7 USE

7.1 Before starting the generator

The generator ground terminal is connected to the frame of the generator, the metal noncurrent-carrying parts of the generator, and the ground terminals of each receptacle. Before using the ground terminal, consult a qualified electrician, electrical inspector or local agency having jurisdiction for local codes or ordinances that apply to the intended use of the generator.

7.2 Fill and check fuel level (Fig. 2)

Use mixed petrol (1:50) only. You can use the fuel cap to measure the quantity of the 2-stroke oil.

 Remove any power cords  Turn power switches off  Do not overfill – do not fill above fuel filter top  Always screw down fuel cap  Clean up any spilled fuel  Do not smoke while operating the generator

Always use caution!

7.3 Starting the generator (Fig. 1)

 Disconnect electric apparatus  Turn on fuel tap (10).  Turn on engine switch (2).  Move choke lever (3) to closed position (to restart a warm engine, leave the choke lever in

open or half-open position).

 Pull slowly on the starter cord until it engages, then pull sharply to start the engine (4).  Allow the engine to run until it warms up, and then move the choke lever to the open

position (3).

 Plug in the power cord.

7.4 Stopping the generator (Fig. 1)

 Unplug electric apparatus  Turn switch to “OFF” (2)  Turn off fuel tap (10)

8 SERVICE & MAINTENANCE

8.1 Periodic maintenance

POW470(SC) EN

8.1.1 Daily (pre-operation check)

 Check fuel hose for cracks or other damage. Replace if necessary.  Check choke operation  Check recoil starter operation

8.1.2 1st Month or 50 hrs Check condition of spark plug. Adjust gap and clean. Replace if necessary.

8.1.3 3 Months or 150 hrs

 Clean the air filter. Replace if necessary.  Clean the fuel filter. Replace if necessary.  Clean the exhaust (decarbonisation). Replace if necessary.

8.2 Service - notes on maintenance

8.2.1 Spark plug inspection (Fig. 3)

 Disconnect the spark plug cap, and remove any dirt from around the spark plug area.  Remove spark plug (11) with the plug spanner supplied.  Inspect the spark plug. It should be a tan colour.

 Measure the gap (distance contact point) with a suitable gauge. The gap should be 0.7 -

POW470(SC) EN

0.8 mm. Correct the gap, if necessary, by carefully bending the side electrode.

 Replace the spark plug if the electrodes are worn, or if the insulator is cracked or chipped.  Install the spark plug carefully, by hand, to avoid cross-threading.  Place the spark plug with correct torque: 20 Nm.  Attach the spark plug cap.

8.2.2 Air filter cleaning

 Unscrew the air filter cover (14).  Remove filter element and wash well in solvent.  Pour a small amount of oil onto the filter element and gently squeeze out any excess oil.  Replace the filter element and air filter cover.

Do not run the engine without the air filter element in place.

Never place a wet filter (with solvent) on the machine.

8.2.3 Fuel tap (Fig. 4)

 Stop the engine.  Close the fuel tap.  To remove the fuel tap filter, remove the cup at the bottom of the fuel tap with help of a

spanner.

 Remove the joint and the small filter.  Clean and wash out the filter and cup, and replace.

8.2.4 Fuel filter

 Stop the engine.  Remove fuel cap.  Remove fuel filter.  Clean and wash out the filter with solvent, and replace.

8.3 Troubleshooting

8.3.1 Basic checks

 Make sure you have plenty of fuel.  Make sure the fuel tap is open (“ON”).  Make sure the engine-switch is on.  Remove spark plug, connect spark plug lead and earth it to the generator. Pull starter cord

gently and look for a spark. If there is no spark, replace spark plug.

8.3.2 Spark plug is OK, but engine still won’t start

 Check fuel tap filter is clean  Check fuel line is clear  Check carburetor is not clogged

8.4 Cleaning

Clean the housing regularly with a soft cloth, preferably every time it is used. Keep the air vents free of dust and dirt. Remove stubborn dirt with a soft rag moistened in soapy water. Do not use any solvents such as petrol, alcohol, ammonia, etc. as such substances can damage the plastic parts.

8.5 Lubrication

Generator

POW470(SC)

Rated voltage

230 V

Rated frequency

50 Hz

Rated output

650 W

Max. ouput (S2 – 15min)

720 W

Rated current

2.8 A

Max. input power of apparatus:

Lamp

650 W

Electric tools

570 W

Fluorescent lamp

480 W

Tool class

Weight

18.5 kg

Dimensions

365 x 310 x 370 mm

Outdoor noise

91 dB(A)

Engine

Type

2 Hp (1.47kW) , Air cooled, 2-stroke petrol

Cylinder arrangement

Inclined, 1 cylinder

Displacement

63 cm³

Operation hours

5.8 hours

Fuel

Mixed petrol (1:50)

Fuel tank capacity

4.2 L

Spark contact point distance

0.7 - 0.8 mm

Acoustic pressure level LpA

71 dB(A)

Acoustic power level LwA

95 dB(A)

The appliance does not need any extra lubrication.

8.6 Storage (long term)

 Drain fuel tank, fuel tap, carburetor bowl and carburetor  Pour 1 cup of engine oil into the fuel tank and shake the generator to spread the oil around

the tank. Drain excess oil.

 Remove spark plug and pour in 1 spoonful of engine oil, pull the starter cord several times

with the starter switch OFF. Replace spark plug.

 Pull on the starter cord until you feel compression and stop.  Clean the generators exterior and coat with rust inhibitor.  Place the generator on flat ground and cover with a clean dry cloth.

9 TECHNICAL DATA

POW470(SC) EN

10 NOISE

Noise emission values measured according to relevant standard. (K=3)

ATTENTION! Wear hearing protection when sound pressure is over 85 dB(A).

POW470(SC) EN

11 WARRANTY

 This product is warranted as provided by law for a 24 -month period effective from the

date of purchase by the first user.

 This warranty covers all material or production flaws excluding: batteries, chargers,

defective parts subject to normal wear & tear such as bearings, brushes, cables, and plugs, or accessories such as drills, drill bits, saw blades, etc. ; damage or defects resulting from maltreatment, accidents or alterations; nor the cost of transportation.

 Damage and/or defects resulting from inappropriate use also do not fall under the

warranty provisions.

 We also disclaim all liability for any bodily injury resulting from inappropriate use of the

tool.

 Repairs may only be carried out by an authorised customer service centre for Powerplus

tools.

 You can always obtain more information at the number 00 32 3 292 92 90.  Any transportation costs shall always be borne by the customer, unless agreed otherwise

in writing.

 At the same time, no claim can be made on the warranty if the damage of the device is the

result of negligent maintenance or overload.

 Definitely excluded from the warranty is damage resulting from fluid permeation, excessive

dust penetration, intentional damage (on purpose or by gross carelessness), inappropriate usage (use for purposes for which the device is not suitable), incompetent usage (e.g. not following the instructions given in the manual), inexpert assembly, lightning strike, erroneus net voltage. This list is not exhaustive.

 Acceptance of claims under warranty can never lead to the prolongation of the warranty

period nor commencement of a new warranty period in case of a device replacement.

 Devices or parts which are replaced under the warranty therefore remain the property of

Varo NV.

 We reserve the right to reject a claim whenever the purchase cannot be verified or when it

is clear that the product has not been properly maintained. (Clean ventilation slots, carbon brushes serviced regularly, etc.).

 Your purchase receipt must be kept as proof of date of purchase.  Your appliance must be returned undismantled to your dealer in an acceptably clean state,

(in its original blow-moulded case if applicable to the unit), accompanied by proof of purchase.

12 ENVIRONMENT

Should your appliance need replacement after extended use, do not discard it with the household rubbish but dispose of it in an environmentally safe way. Please dispose of used motor oil in a manner that is compatible with the environment. We suggest you take it in a sealed container to your local service station for reclamation. Do not throw it in the trash or pour it on the ground.

POW470(SC) EN

13 DECLARATION OF CONFORMITY

VARO N.V. - Joseph Van Instraat 9 - BE2500 Lier - BELGIUM, declares that,

Product: Generator 720W trade mark: POWERplus model: POW470(SC)

is in conformity with the essential requirements and other relevant provisions of the applicable European Directives, based on the application of European harmonized standards. Any unauthorized modification of the apparatus voids this declaration.

European Directives (including, if applicable, their amendments up to the date of signature);

2011/65/EU 2006/42/EC 2004/108/EC 2000/14/EC Annex VI LwA 90dB(A) / 95dB(A) Testing Authority NSCH / Luxemburg 97/68/EC Engine Class SH3 EDP 50h Testing Authority MDT / Luxemburg

European harmonized standards (including, if applicable, their amendments up to the date of signature);

EN12601 : 2010 EN55012 : 2007 EN61000-6-1 : 2007 EN61000-6-3 : 2007

Keeper of the Technical Documentation : Philippe Vankerkhove, VARO – Vic. Van Rompuy N.V.

The undersigned acts on behalf of the company CEO,

Philippe Vankerkhove Regulatory Affairs – Compliance Manager 27/05/13

Powerplus POW470 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual