Power Plate pro6 Assembly Instructions Manual

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© Copyright 2010 Power Plate International
ASSEMBLY INSTRUCTIONS
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© Copyright 2010 Power Plate International
Assembly Instructions
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© Copyright 2010 Power Plate International
Platform Box:
• 1 Platform Assembly
• 2 Hand Straps
• 1 Black Platform Mat
• 4 Securing Bolts
• Dust Cover
Column Box:
• 1 Column Assembly
• 1 Power Cord
• User Manual
• Assembly Manual
• Poster
• Dust Cover
• Spare Fuses
proMOTION Box:
• 2 proMOTION Devices + Mounting Brackets, Hex Key & Hardware
Platform Assembly
Power Plate Assembly – pro6
Unpacking
The
pro6
is shipped in 3 boxes. Remove all parts from shipping boxes and verify that the following parts were
included in your shipment:
Column Box
Platform Box
proMOTION Box
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© Copyright 2010 Power Plate International
Column Assembly
Platform Assembly
Power Plate Assembly – pro6
proMOTION
x (2)
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© Copyright 2010 Power Plate International
Looking at the Platform assembly upside-down, notice the 4 “Air Bellows" in each corner.
Temporary Guiding bolts need to be
inserted into each Air Bellow. The
Temporary Guide bolt screws into the threaded opening on top of the Air
Bellow, these bolts will “guide” the
platform into place when mounting the Platform to the Column, and line
up the holes to attach the Securing
bolts.
Air Bellow (4)
Temporary Guide Bolts (4) screw into Air Bellows first
Power Plate Assembly – pro6
Temporary Guide Bolts
Securing Bolts
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© Copyright 2010 Power Plate International
Column Assembly
The Column assembly MUST be raised off the floor in order to assemble. Once the Column
assembly is set atop risers, (a
metal stand is used in photo) this will provide a 6 – 8 inch clearance from the iron base of the Column assembly to the floor.
This clearance allows space for
the Securing Bolts to be set in place after the Platform is mounted on top.
7- 8 Inch Clearance
Power Plate Assembly – pro6
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© Copyright 2010 Power Plate International
Platform assembly
should be positioned in
front of Column assembly.
Please note, if not installing on carpeted or
a protected surface,
please use the Black Foam Platform Mat to protect the Platform from getting scratched from the floor.
Black Foam Mat
Power Plate Assembly – pro6
Temporary Guide Bolts (4)
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© Copyright 2010 Power Plate International
Gently lower the Platform onto the iron base of the Column, making
sure the Temporary Guide Bolts
“DO NOT” go through their appropriate holes, for now, but rest on top of the iron base as shown in photo.
This will allow clearance for
connecting the Black Motor Cable (from the motors on the platform), into its connector which is secured on a bracket on the iron base of the Column.
You must also connect the Air Hoses to the appropriate Valve connector from each Air Bellow at this stage. To attach, simply push
Air Hose into Valve Connector, hose
will lock into place.
Temporary Guide Bolts DO NOT drop through
Holes on the Iron Base – set slightly aside and rest on iron base surface for Motor Cable And Air Hose attachments.
Power Plate Assembly – pro6
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© Copyright 2010 Power Plate International
Column Assembly
Close up of Motor Cable and its connector on the
iron base of the Column.
Connector will only secure one way, a notch is located on end of cable that must line up the notch indent on connector.
Motor Cable MUST BE attached before Platform is lowered completely onto the iron base.
Power Plate Assembly – pro6
Attach Motor Cable
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© Copyright 2010 Power Plate International
Power Plate Assembly – pro6
Attach 2 Air Hoses to Red connectors on one side of iron base
Air Hose Connections (4). Air Hoses
MUST BE attached before Platform is
lowered completely onto the iron base.
Attach 2 Air Hoses
to Manifold connectors on
one side of iron base
To attach Air Hoses, simply push into
connector fully. To remove the Air
Hoses, simply push in the “O” connector
while at the same time gently pulling the Air Hose out.
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© Copyright 2010 Power Plate International
Now gently lower the Platform, guiding the Temporary Guide bolts through the bolt holes located on the iron base
Power Plate Assembly – pro6
Bolt holes on iron base (4)
Once the Platform has been lowered, remove the Temporary Guide bolts and Insert the Securing bolts.
Insert Securing bolts (4)
Remove Temporary Guide bolts (4)
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© Copyright 2010 Power Plate International
Power Plate Assembly – pro6
Once the 4 Securing bolts are in place and hand tightened with force, gently remove the assembly riser which was used to raise the Column assembly.
See photo of assembled pro6.
The pro6 Power Plate includes 2 proMOTION devices. After Column & Platform are assembled and secured together, the proMOTION devices must be mounted to each side of the Platform.
See following pages for proMOTION mounting instructions
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© Copyright 2010 Power Plate International
Power Plate Assembly – pro6
Secure the proMOTION Top and Bottom Brackets to each side of the Platform assembly.
proMOTION Mounting Instructions
Bolt holes on Platform for
proMOTION bracket mounting
Top Bracket
Bottom Brackets
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© Copyright 2010 Power Plate International
Power Plate Assembly – pro6
Place the proMOTION housing securely onto the mounting brackets (left and right.)
Please note the cable position in regards to
the Platform
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© Copyright 2010 Power Plate International
Place the bolts, apply Loctite 243
and tighten with a torque wrench at 25Nm. (do this for Right and
Left proMOTION.)
Once proMOTION devices are bolted on both Right and Left sides of the pro6 platform, test the devices by pulling out the cables at least 2 times each.
Please see step by step Mounting Diagram for proMOTION on the
next page.
Power Plate Assembly – pro6
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© Copyright 2010 Power Plate International
1. Remove the two M8 screws (A) and slide out
the top bracket (B).
2. Mount the top bracket (B) on the Powerplate base with two M8 screws (C). Apply Loctite 243 on the screws before tightening them at 25Nm.
3. Take out the two lower brackets (D) by removing two M8 screws (E).
4. Mount the two lower brackets (D) on the
Powerplate base with four M8 screws (F).
Apply Loctite 243 before tightening them at 25Nm.Make sure left and right is not swapped and make sure the bracket is mount as on above image and not upside down (round metal bar should be on the top side)
5. Make sure the M8 screws (G) on left and right side of the proMotionare loose, but do not take them out.
6. Slide the promotion on the top bracket (B), and push it strongly against the Powerplate.
7. Connect the promotion to the lower brackets (D) by screwing in the two M8 screws (E) loosely, apply Loctite 243 on them, but do not tighten them yet!
8. Screw in two M8 screws with Loctite 243 on the top (A) to fix the promotion on the top
bracket (B). Tighten them at 25Nm.
9. Tighten two M8 screws (E) for the lower brackets at 25Nm.
10. Take out the two M8 screws (G) on the left and right side of the promotion, apply Loctite 243 and tighten them at 25Nm.
Steps to follow for both left and right side
proMOTION Mounting Diagram
Power Plate Assembly – pro6
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© Copyright 2010 Power Plate International
Fully assembled pro6 Power Plate
Power Plate Assembly – pro6
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© Copyright 2010 Power Plate International
Testing - Start A Program
Power Plate Assembly – pro6
After the pro6 Power Plate is assembled, please test the machine by running through the various programs for no less than 2 minutes.
To Start a Program:
1.Push Start
2.30 HZ
3.60 Seconds
4.Low Amplitude
5.Air 1
6.Push Start again
Please test all Frequencies, 25-40. Also test both High/Low Amplitude
and all Air settings, 1,2 & 3.
1
2
3
4
5
6
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© Copyright 2010 Power Plate International
Power Plate Assembly – pro6
Contact and Support
If you have any questions, please visit our website, www.powerplate.com. Select your country for local contact details.
Warranty / Product Registration:
To register your Power Plate® machine please visit us online at www.powerplate.com. Copies of this manual and any other paperwork
may be obtained by contacting Power Plate through the “Contact Us”
page online or by writing to Power Plate:
Power Plate International Ltd 9A Utopia Village, 7 Chalcot Road London NW1 8LH United Kingdom T | +44207 586 7200 F | +44207 4837660 [email protected]
Power Plate North America Inc 17900 Von Karman, Suite 125 Irvine, CA 92614, USA T | +1 949 8631737 F | +1 949 8631216 [email protected]
877 87 PLATE www.powerplate.com
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© Copyright 2010 Power Plate International
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