Powernail 50P Operation And Maintenance

POWERNAIL® CO.
Powernail 50P Pneumatic Powernailer
®
OPERATION AND MAINTENANCE MANUAL
MANUAL DE OPERACION Y DE MANTENIMIENTO
MANUEL D’INSTRUCTIONS ET D’ENTRETIEN
WARNING
rev. 2012.10.12
The Model 50P is designed to bring Powernail® quality to a Pneumatic Nailer suitable for use on thinner 3/8", 1/2", 5/8" and 3/4" solid tongue and groove hardwood.
The Model 50P with 18 gage Powercelats is your best choice for the denser hardwoods available in today's market place such as 3/4" exotic fl ooring including Brazilian Cherry and Bamboo. The use of 18 gauge Powercleats® provides a strong and durable Powercleat® necessary to penetrate these density's and provide an excellent bond to the underlayment.
The Model 50P is designed to use cleat lengths of 1", 1-1/4", 1-1/2", and 1-3/4".
The Powernail FLEX is recommended for use on thinner 3/8", 1/2", 5/8" and 3/4" solid tongue and groove hardwood as well as some other hard exotics, bamboo, and engineered woods. For a superior pneumatic Nailer, look to the company that has been the industry’s quality leader, POWERNAIL® COMPANY, INC.
INTRODUCTION
2
INDEX
LIMITED WARRANTY
POWERNAIL® Company, Inc. warrants to its customer, and to the fi rst end-use purchaser of POWERNAIL fl ooring nailers purchased from an authorized POWERNAIL distributor, that each serialized manufactured nailer by POWERNAIL®, for a period of 12 months from the date of purchase, and with respect to the nailer body (specifi cally Models 200, 445, and 50P), for a period of 10 years from date of purchase, (“warranty period”); shall be free of defects in materials and workmanship and will meet POWERNAIL’s specifi cations in effect at the time of Product shipment. POWERNAIL will repair or replace, at its option, any Powernailer® that does not conform to this warranty. Claims must be made no later than fi fteen (15) days after the end of the warranty period. POWERNAIL will perform all repair or replacements itself or through its authorized contractors. POWERNAIL is not responsible for shipping, labor or other direct or indirect costs. Damage caused by abuse, misuse, unusual or excessive wear is excluded. Repair or modifi cation of the Products by unauthorized parties will void this warranty. The customer is responsible for returning Products to POWERNAIL for verifi cation of nonconformance. Warranties for Products not manufactured by POWERNAIL are limited to warranties provided to POWERNAIL by the manufacturer of such product that are assignable to customer.
THESE WARRANTIES AND REMEDIES ARE EXCLUSIVE OF ALL OTHERS, EXPRESS OR IMPLIED. THE WARRANTIES OF MERCHANTABILITY AND FITNESS FOR PURPOSE ARE EXPRESSLY EXCLUDED. IN NO EVENT SHALL POWERNAIL’S LIABILITY FOR A WARRANTY CLAIM EXCEED THE PRICE PAID TO POWERNAIL FOR THE NONCONFORMING PRODUCT, REGARDLESS OF THE FORM OR BASIS OF THE CLAIM OR CAUSE OF ACTION.
Index..................................... 2
Warranty............................... 2
Safety Instructions................ 3
Powernail Company Info...... 3
Operating Instructions.......... 4-8
Parts & Service.................... 5-8
Drive Blade........................... 6
Seal Replacement................. 6-7
Safety Labels........................ 9
Parts List.............................. 10-11
Seal Locations Diagram....... 12
Schematic ........................... 13
Depth Chart.......................... 14
Troubleshooting Chart......... 15
Accessory Products.............. 16
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SAFETY INSTRUCTIONS
Always use approved SAFETY GLASSES and EAR PROTECTION when operating this Nailer. The operator and others in the work area should always wear approved FRONT and SIDE eye protection when operating this Nailer. Eye protection will help guard against fl ying nails and debris, which could cause severe eye injury.
EYE AND EAR PROTECTION should be used to prevent hearing damage when there are high noise levels in the work area.
ALWAYS use ear plugs with a noise reduction rated at 29 db or highter at a construction site.
Nailer noise ratings are at LPA-1sd=90.6, LWA-1sd=99.3 and LPA-1s,1m=86.3. Nailer vibration rating: m/s2=3.05.
Always DISCONNECT THE AIR SUPPLY before making any adjustments, repairing, clearing jams or when the Nailer is not in use. Do not use on scaffolding or ladders and disconnect nailer from air supply when transporting between installation areas.
Never attach the female end of a quick disconnect to the Nailer. This will trap air inside the Nailer and permit it to be discharged. Only the unrestricted male connection should be attached to the Nailer.
Nailer requires an air source that can continuously deliver 80 to 110 psi at 3-1/2 cubic feet of air per minute for operation. Normal air pressure should not exceed 120 psi or damage to the Nailer and seals may occur. Excess air pressure can cause the Nailer to explode.
To prevent fi re or explosion, use only regulated compressed air—do not use bottled gases of any kind (no oxygen or combustible gasses) to power this Nailer.
Nailer is intended for use installing wood fl ooring and is not to be used for purposes not specifi ed in the operations manual.
The trigger is a safety device and should only be pulled when the Nailer is in proper Position on the work surface and before the plunger is struck with the mallet. Do not tie or tape down the safety trigger as the Nailer could discharge if dropped on the plunger. The Nailer will not fi re unless the trigger is pulled before the mallet blow. Do not use the trigger safety as a lock up for the plunger then rack the wood using the locked up Nailer body. It will severely damage the Mechanism and the Nailer. Use the mallet to rack the wood strip, not the Nailer.
Do not use any nails other than Powernail Powercleats Nails which are specifi cally designed for use in any Powernailer. Powercleats Nails are available in various lengths. Contact your Powernail Dealer for Powercleats Nails.
Use only Powernail replacement parts in the repair or maintenance of this nailer. Parts or repair services are available from the manufacturer or from agents authorised by the manufacturer. Repairs should be carried out only by trained service personel in the fi eld of fastener driving tools who will observe proper safety controls while performing maintenace. Service personel should be qualifi ed to to asses the safe working condition of fastener driving tools.
Never place any part of the body in the discharge path of the Nailer when air is connected to the Nailer. Always make sure Nailer is empty of cleats before connecting air hose so as to prevent any accidental discharge from occurring.
Never leave the Nailer unattended while it is connected to an air supply.
Whenever air is connected to the Nailer, keep body parts away from the nail discharge path. Disconnect the air line before making adjustments or repairs on the Nailer. Only connect air to an unloaded Nailer so as to prevent accidental discharge.
POWERNAIL COMPANY, INC.
1300 Rose Road, Lake Zurich, IL 60047 US
Phone: 1-800-323-1653 OR 847-847-3000
www.powernail.com
Read these instructions carefully before you use the Nailer.
OPERATION
WARNING: Do not use any nails other than Powernail Powercleats® (18 gage) nails, which are specifi cally
designed for use in the Model 50P Powernailer.
Powercleats® (18 gage) nails are available in 1", 1-1/4", 1-1/2" or 1-3/4" lengths to accommodate 3/8", 1/2", 5/8" and some exotic 3/4" tongue and groove hardwood fl ooring. Contact your Powernailer® dealer for Powercleats® nails.
To use the Model 50P, simply place the nailer on the fl oor, pull nailer back so locating ears catch the edge of the fl oor above the tongue, pull the safety trigger and tap the plunger with the rubber capped mallet end and let the Nailer drive and set the nail at the correct 45 degree angle.
Adjust nailer by adding shims between the adapter foot and pad until there is a slight gap between the tongue of the wood and the locating ears of the adapter foot. See example 1B and 2A.
To Load the Model 50P
Place up to one stick (100) of Powercleats® (18 gage) nails, 1" , 1-1/4" , 1-1/2" or 1-3/4" long into the nail channel feed slot. Pull back the spring loaded nail pusher over the nails until it contacts the last nail and slowly release the nail pusher.
To Unload the Model 50P
To remove nails from the nail channel, pull the two round knobs on the nail pusher together. This will clear it from the nail path. Then turn the nailer over so the nails slide out of the channel.
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WARNING: It is not necessary to hit the Nailer hard
to activate it. Never hit the Nailer with excessive force or with the metal end of the mallet, this will damage the Nailer.
Never use the Safety Trigger interlock to lock up the plunger and rack the wood with blows to the Nailer body. This will severely damage the safety mechanism and Nailer. This abuse and damage is not covered by the warranty.
Before each use check all screws to be sure they are tight. Shock and vibration can loosen screws. Do not over tighten any screw.
AIR SUPPLY:
The air must be clean and dry. Dirty and/or wet air will damage the Nailer. A combination fi lter­regulator-lubricator is required for proper Nailer performance and should be placed close to the Nailer per manufacturer’s recommendations.
The air source must continuously deliver 80 to 110 psi at 3-1/2 cubic feet of air per minute to operate the Nailer. Connect a clean air hose and air regulator to the Nailer.
Check for air supply leaks that waste air and starve the Nailer of air thereby reducing its performance.
LUBRICATION:
If you do not use an in line lubricator, you must lubricate the Nailer manually. The frequency of lubrication is dependent upon the duty cycle of the Nailer. Continuous duty requires more frequent oiling than intermittent duty.
At least every eight (8) hours place two to four drops of Mobile DTE Light Oil, supplied with your Nailer, into the disconnected air line male connector attached to the Nailer. WARNING: Detergent oil is not recommended and may damage the seals.
WARNING: Do not over lubricate the Nailer, excess
oil mist or drops will be vented with spent air when over lubricated. Excess oil could stain the wood fl ooring, walls or furnishings. Dry fi re the Nailer, without nails, to purge excess oil, before you begin to nail down fl ooring. We will not be responsible for oil stains. Before storing the Nailer, lubricate and cycle the Nailer in insure internal parts are oil protected from corrosion.
PARTS & SERVICE:
When ordering parts include the part number, part description, Powernailer model and serial number. Be sure to state the quantity of the part(s) required. Contact your Powernail Dealer for the necessary parts or service.
WARNING: Never work on the Nailer if the air line
is attached. Always disconnect the air line from the Nailer fi rst.
NAILER DISASSEMBLY:
TO REPLACE RUBBER BUMPER (#31):
1. Disconnect the air supply
2. Remove the four (4) cap screws holding the Adapter Foot, Foot and Nail Channel assembly to the main Body (see illustration).
3. Pull the Rubber Bumper out of the cylinder bore. Replace the old Bumper if it shows signs of wear or it is split.
4. Reverse these steps to reassemble the Nailer. Be sure to align the Driving Blade with the slot in the Nail Channel Assembly while you reassemble the Nailer. NEVER FIRE THE NAILER WITHOUT THE RUBBER BUMPER INSTALLED, IT WILL DAMAGE THE NAILER.
OPERATION, continued...
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