PowerMax Shockwave 241-0959 Owner's Manual

2.3 AMP MULTI-TOOL

241-0959

Owner’s Manual

PRODUCT SPECIFICATIONS

Rating: 120 V, 60 Hz AC
Amperes: 2.3 A
Variable speed: 11,000–20,000 OPM (no load)
Weight: 3 lb 0 oz (1.35 kg)

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• Technical questions

• Replacement parts

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2

Product specifications ………….……………………………………………………. 1
Table of contents ……………………………………………………………………... 2
General safety warnings …………………………………………………………….. 3–4
Eye, ear & lung protection …………………………………………………………… 3–4
Electrical safety ………………………………………………………………………. 4
Power tool safety ……………………………………………………………………... 5–6
General safety rules ………………………………………………………………….. 5
Work area ………………………………………………………………….………….. 5
Electrical safety ………………………………………………………………………. 5
Personal safety ……………………………………………………………………….. 5–6
Power tool use and care .……………………………………………………………. 6
Service ………………………………………………………………………………… 6
Specific safety rules ………………………………………………………………….. 7
Symbols ……………………………………………………………………………….. 8
Know your multi-tool …………………………………………………………………. 9
Accessories …………………………………………………………………………… 9
Contents ………………………………………………………………………………. 10–11
Assembly and operating …………………………………………………………….. 12–21
Installing accessories ………………………………………………………………… 12–13
Installing sandpaper ………………………………………………………………….. 13
ON/OFF switch ……………………………………………………………………….. 14
LED worklight …………………………………………………………………………. 14

Speed control dial ………………………………………………………………......... 14–15

Flush cutting a door jamb and casing for installing flooring ……………………… 16–17
Cutting a hole in wood flooring to install a heating vent ………………………….. 17–18
Cutting a hole in drywall for installing an electrical outlet box …………………… 18–20
Using the detail sander attachment ………………………………………………… 20
Using the scraper blade ……………………………………………………………... 21
Maintenance ………………………………………………………………………….. 22–23
Exploded view ………………………………………………………………………… 24
Parts list ……………………………………………………………………………….. 25–26
Warranty ……………………………………………………………………….……… 27

TABLE OF CONTENTS

3

EYE, EAR & LUNG PROTECTION

This instruction manual includes the following:

• General Safety Rules

• Specific Safety Rules and Symbols

• Functional Description

• Assembly

• Operation

• Maintenance

• Accessories

!

ALWAYS WEAR EYE PROTECTION THAT CONFORMS WITH CSA
REQUIREMENTS or ANSI SAFETY STANDARD Z87.1

FLYING DEBRIS can cause permanent eye damage. Prescription
eyeglasses ARE NOT a replacement for proper eye protection.

WARNING: Non-compliant eyewear can cause serious injury if

broken during the operation of a power tool.

SAVE THESE INSTRUCTIONS FOR REFERENCE

WARNING: Use hearing protection, particularly during extended
periods of operation of the tool, or if the operation is noisy.

!

GENERAL SAFETY WARNINGS

WARNING: Before using this tool or any of its accessories, read this

manual and follow all Safety Rules and Operating Instructions. The important
precautions, safeguards and instructions appearing in this manual are not
meant to cover all possible situations. It must be understood that common
sense and caution are factors which cannot be built into the product.

!

4

ELECTRICAL SAFETY

WARNING: To avoid electrical hazards, fire hazards or damage to the

tool, use proper circuit protection.

This tool is wired at the factory for 120 V AC operation. It must be
connected to a 120 V AC, 15 A circuit that is protected by a time-delayed
fuse or circuit breaker. To avoid shock or fire, replace power cord
immediately if it is worn, cut or damaged in any way.

GENERAL SAFETY WARNINGS

WEAR A DUST MASK THAT IS DESIGNED TO BE USED WHEN
OPERATING A POWER TOOL IN A DUSTY ENVIRONMENT.

WARNING: Dust that is created by power sanding, sawing, grinding,

drilling, and other construction activities may contain chemicals that are
known to cause cancer, birth defects, or other genetic abnormalities. These
chemicals include:

Lead from lead-based paints
Crystalline silica from bricks, cement, and other masonry products
Arsenic and chromium from chemically treated lumber

The level of risk from exposure to these chemicals varies, according to how
often this type of work is performed. In order to reduce exposure to these
chemicals, work in a well-ventilated area, and use approved safety
equipment, such as a dust mask that is specifically designed to filter out
microscopic particles.

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5

WARNING: Read all safety warnings
and instructions. Failure to follow the

warnings and instructions may result in
electric shock, fire and/or serious injury.

Save all warnings and instructions for
future reference.

Work area safety

Keep work area clean and well lit.

Cluttered or dark areas invite accidents.

Do not operate power tools in explosive
atmospheres, such as in the presence
of flammable liquids, gases or dust.

Power tools create sparks which may
ignite the dust or fumes.

Keep children and bystanders away
while operating a power tool.

Distractions can cause you to lose control.

Electrical safety

Power tool plugs must match the outlet.
Never modify the plug in any way. Do
not use any adapter plugs with earthed
(grounded) power tools. Unmodified

plugs and matching outlets will reduce risk
of electric shock.

Avoid body contact with earthed or
grounded surfaces such as pipes,
radiators, ranges and refrigerators.

There is an increased risk of electric shock
if your body is earthed or grounded.

Do not expose power tools to rain or
wet conditions. Water entering a power
tool will increase the risk of electric shock.

Do not abuse the cord. Never use the
cord for carrying, pulling or unplugging
the power tool. Keep cord away from
heat, oil, sharp edges or moving parts.

Damaged or entangled cords increase the
risk of electric shock.

When operating a power tool outdoors,
use an extension cord suitable for
outdoor use. Use of a cord suitable for

outdoor use reduces the risk of electric
shock.

If operating a power tool in a damp
location is unavoidable, use a residual
current device (RCD) protected supply.

Use of a ground fault circuit interrupter
(GFCI) reduces the risk of electric shock.

Personal safety

Stay alert, watch what you are doing
and use common sense when operating
a power tool. Do not use a power tool
while you are tired or under the
influence of drugs, alcohol or
medication. A moment of inattention while

operating power tools may result in serious
personal injury.

Use personal protective equipment.
Always wear eye protection. Protective

equipment such as dust mask, non-skid
safety shoes, hard hat, or hearing
protection used for appropriate conditions
will reduce personal injuries.

Prevent unintentional starting. Ensure
the switch is in the off-position before
connecting to power source and/or
battery pack, picking up or carrying the
tool. Carrying power tools with your finger

on the switch or energizing power tools
that have the switch on invites accidents.

POWER TOOL SAFETY

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6

PERSONAL SAFETY – cont’d

Remove any adjusting key or wrench
before turning the power tool on. A

wrench or a key left attached to a rotating
part of the power tool may result in
personal injury.

Do not overreach. Keep proper footing
and balance at all times. This enables

better control of the power tool in
unexpected situations.

Dress properly. Do not wear loose
clothing or jewelry. Keep your hair,
clothing and gloves away from moving
parts. Loose clothes, jewelry or long hair

can be caught in moving parts.

If devices are provided for the
connection of dust extraction and
collection facilities, ensure these are
connected and properly used. Use of

dust collection can reduce dust-related
hazards.

Power tool use and care

Do not force the power tool. Use the
correct power tool for your application.

The correct power tool will do the job
better and safer at the rate for which it was
designed.

Do not use the power tool if the switch
does not turn it on and off. Any power

tool that cannot be controlled with the
switch is dangerous and must be repaired.

Disconnect the plug from the power
source and/or the battery pack from the
power tool before making any
adjustments, changing accessories, or
storing power tools. Such preventive

safety measures reduce the risk of starting
the power tool accidentally.

Store idle power tools out of the reach
of children and do not allow persons
unfamiliar with the power tool or these
instructions to operate the power tool.

Power tools are dangerous in the hands of
untrained users.

Maintain power tools. Check for
misalignment or binding of moving
parts, breakage of parts and any other
condition that may affect the power
tool’s operation. If damaged, have the
power tool repaired before use. Many

accidents are caused by poorly maintained
power tools.

Keep cutting tools sharp and clean.

Properly maintained cutting tools with
sharp cutting edges are less likely to bind
and are easier to control.

Use the power tool, accessories and
tool bits etc. in accordance with these
instructions, taking into account the
working conditions and the work to be
performed. Use of the power tool for

operations different from those intended
could result in a hazardous situation.

Hold power tool by insulated gripping
surfaces, because the blade may
contact its own cord. Cutting a "live" wire

may make exposed metal parts of the tool
"live" and could give the operator an
electric shock.

Service

Have your power tool serviced by a
qualified repair person using only
identical replacement parts. This will

ensure that the safety of the power tool is
maintained.

POWER TOOL SAFETY

7

WARNING: Know your multi-tool.
Do not plug the tool into the power
source until you have read and
understand this Instruction Manual.
Learn the tool’s applications and
limitations, as well as the specific
potential hazards related to this tool.

Following this rule will reduce the risk of
electric shock, fire, or serious injury.

Always wear eye protection.
Any power tool can throw
foreign objects into your eyes

and cause permanent eye
damage. ALWAYS wear safety goggles
(not glasses) that comply with ANSI safety
standard Z87.1. Everyday glasses have
only impact resistant lenses. They ARE
NOT safety glasses.

WARNING: Glasses or goggles
not in compliance with ANSI Z87.1
could cause serious injury when they
break.

Always keep hands out of the path of the
saw blade. Avoid awkward hand positions
where a sudden slip could cause your
hand to move into the path of the saw
blade.

Secure workpiece. Use clamps or a vice to
hold the workpiece. It is safer than using
your hand and it frees both hands to
operate the tool.

Make sure there are no nails or foreign
objects in the part of the workpiece to be
cut or sanded.

To avoid injury from accidental starting,
always remove the plug from the power
source before installing or removing an
accessory.

Never use dull blades in the tool. They will
cut slower, leave rough cuts and break
easily due to added pressure and
excessive heat. They will also overload the
motor and cause premature failure of the
tool.

Never use damaged or bent blades. They
will be brittle and break easily possibly
causing injury to the operator.

Never touch a saw blade immediately after
using the tool. The blade will be extremely
hot and will burn your hand.

Only use accessories designed for use
with this tool.

SPECIFIC SAFETY RULES

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SAVE THESE INSTRUCTIONS FOR REFERENCE

!

8

V

Volts

A

Amperes

Hz

Hertz

W

Watts

kW

Kilowatts
Microfarads

L

Liters

kg

Kilograms

H

Hours

N/cm2

Newtons per square
centimeter

Pa

Pascals

Min

Minutes

S

Seconds
Alternating current

Three-phase alternating
current
Three-phase alternating
current with neutral

Direct current

No load speed
Alternating or direct

current
Class II construction
Splash-proof

construction
Watertight construction
Protective grounding at

grounding terminal,
Class I tools
Revolutions or
reciprocations per
minute

Diameter
Off position

Arrow

Warning symbol

SYMBOLS

WARNING:

Some of the following symbols may appear on the multi-

tool. Study these symbols and learn their meaning. Proper interpretation of
these symbols will allow for more efficient and safer operation of this tool.

!

30

42597

JD2545U

JK

LIST

This symbol designates that this tool is
listed with U.S. requirements by
ETL Testing Laboratories, Inc.
Conforms to UL Std. 745-1, 745-2-4.

9

AVAILABLE ACCESSORIES

WARNING: Use only accessories

that are recommended for this multi­tool. Follow the instructions that
accompany the accessories. The use of
improper accessories may result in
injury to the operator or damage to the
tool.

Before using any accessory, carefully read
the instructions or the owner’s manual for
the accessory.

 Saw blades
 Scraper blades
 Sandpaper

WARNING: If any part is missing or
damaged, do not plug the tool into the
power source or install any accessory until
the missing or damaged part is replaced.

K

NOW YOUR

MULTI

-

TOOL

ACCESSORIES

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ON/OFF switch

Speed control dial

Air vents

Accessory

holder

Hex key

holder

LED worklight