Power Max PMG-2000iS, PMG2000SR, PMG2000i Operator's Manual

Inverter Gasoline

OPERATOR’S MANUAL

Model: PMG2000SR

Warning: The Engine Exhaust from this product contains chemicals known to the
State of California to cause cancer, birth defects or other reproductive harm.

PowerMaxConverters.com

TABLE OF CONTENTS

INTRODUCTION

Thank you for purchasing this superior quality portable generator from PowerMax.
When operating and maintaining this product as instructed in this manual, your generator will give
you many years of reliable service.

Product Specications:

This generator is an engine-driven, portable generator. It is designed to supply electrical power to
operate tools, appliances, camping equipment, lighting, or serve as a backup power source during

power outages.

The emissions control system for this generator is compliant with all standards set by the Environmental Protection Agency.

How to contact us:

You can contact us by Telephone: [phone], Email: [e-mail], or write to us at:

PowerMax

11161 E SR 70, Suite 110-103

Lakewood Ranch, FL 34202

Record the following information below for service or warranty assistance.

Date Of Purchase:
Model Number:
Serial Number:

SAFETY SYMBOLS

WARNING!

CAUTION!

Safety Rules

Indicates a potentially hazardous
situation which could result in serious
injury or death if not avoided.

Indicates a potentially hazardous
situation which could result in damage
to equipment or property.

Risk of explosionRisk of fireToxic Fumes

Risk of electric shock Hot surface

Safety instructions

The manufacturer cannot anticipate every possible hazardous circumstance that the user may encounter.
Therefore, the warnings in this manual, on tags, and on affixed decals are not all-inclusive. To avoid
accidents, the user must understand and follow all manual instructions and use common sense.

WARNING!

Read and understand this manual in its entirety before operating this generator.
Improper use of this generator could result in serious injury or death.

Do not operate indoors or in a confined space preventing dangerous

WARNING!

• Using a generator indoors WILL KILL YOU IN MINUTES!

• Carbon monoxide gas is a poisonous, odorless gas that can cause headache, confusion, fatigue, nausea,
fainting, sickness, seizures, or death. If you start to experience any of these symptoms, IMMEDIATELY get fresh
air and seek medical attention.

• Never use indoors, in a covered area, or in a confined space, even if doors and windows are open.

• Install a battery operated carbon monoxide alarm near bedrooms.

• Keep exhaust from this unit from entering a confined area through windows, doors, vents, or other openings.

• When working in areas where vapors could be inhaled, use a respirator mask according to all of its instructions.

carbon monoxide gas from dissipating.

WARNING!

• Always wash hands after handling generator.

Engine exhaust contains chemicals that lead to cancer and cause birth defects.

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Safety Rules

Never exceed generators wattage / amperage capacity. This could

WARNING!

• Check operating voltage and frequency requirements of all electrical devices prior to plugging them
into the generator.

damage the generator and / or connected electrical devices.

WARNING!

• Always start the engine and let it stabilize before connecting any electronic devices.

• Disconnect all electronic devices before stopping the engine.

WARNING!

• Do not wear loose clothing or gloves.

• Remove jewelry or anything else that could be caught in moving parts.

• Tie back or wear protective head covering to contain long hair.

WARNING!

• The fuel and its vapors used to power this unit are highly flammable and could explode resulting in
serious injury or death.

• Never fill or drain fuel tank indoors.

• Never overfill fuel tank. If fuel spills, move the unit at least 30 feet away from the spill and wipe up
any remaining fuel on the unit before starting the engine.

• Never smoke while operating or fueling this unit.

• Never operate or store this unit near an open flame, heat, or any other ignition source.

• Generator should have at least 5 feet of clearance from buildings or other equipment during
operation.

• Keep engine free of grass, leaves, or grease which are flammable.

• When adding or draining fuel, unit should be turned off for at least 2 minutes to cool before removing
fuel cap. If unit has been running then the fuel cap is under pressure, remove slowly.

• To keep fuel from spilling, secure unit so it cannot tip while operating or transporting.

• When transporting unit, disconnect the spark plug wire and make sure the fuel tank is empty with the
3 in 1 switch is turned to the off position.

Never start or stop engine with electrical devices plugged in to the receptacles.
Failure to do so could damage the generator and / or connected electrical devices.

Starter and other moving parts can catch on clothing, jewelry, and hair.

Keep engine away from flammable objects and other hazardous materials.

WARNING!

• To avoid recoil, pull starter cord slowly until resistance is felt, then pull rapidly.

WARNING!

• Use caution around the muffler, cylinder, and other engine parts as they can be extremely hot.

• Allow hot components to cool before touching.

Pull cord recoils rapidly and pulls arm towards engine faster than
you can let go which could result in injury.

Avoid contacting hot areas of this unit

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Safety Rules

WARNING!

• Never handle the generator, electronic devices, or any cord while standing in water, while barefoot, or
when hands or feet are wet.

• Always keep the generator dry. Never operate generator in rain or under wet conditions.

• Use a ground fault circuit interrupter (GFCI) in a damp or highly conductive area, such as metal
decking or steel work.

• Never plug electronic devices into generator having frayed, worn, or bare wires. Never touch bare
wires or make contact with receptacles.

This generator produces a very high voltage which could result in burn or
electrocution causing serious injury or death

• Never permit a child or unqualified person to operate generator. Keep children a minimum of
10 feet away from the generator at all times.

• If using the generator for back up power, notify the utility company.

• If connecting generator to a building’s electrical system for standby power, you must use a
qualified electrician to install a transfer switch. Failure to isolate the generator from the power
utility could result in serious injury or death to electric utility workers.

WARNING!

• Only operate generator on a level surface.

• Always connect the nut and ground terminal on the frame to an appropriate ground source.

Generator must be properly grounded to prevent electrocution.

WARNING!

• Increasing governing speed is dangerous which can result in personal injury and / or damaged equiment.

• Decreasing governing speed adds an excessive load and can damage equipment.

• Only when operating at the preset governing speed will this generator supply the correct rated
frquency and voltage.

WARNING!

• Do not bypass any safety device. Moving parts are covered with guards. Make sure all protective covers
are in place.

• Never transport or make adjustments to this unit while it is running.

• Never insert objects through cooling slots.

WARNING!

• Improper treatment of generator can damage the unit and shorten its life.

• Always repair this unit as specified in this manual. If you have any questions contact your dealer or consult
a qualified service center.

• Shut generator off if electrical outpost is missing, unit vibrates excessively or begins to smoke, spark or
emit flames.

Never modify this unit in any way or modify governed speed.

Only use this unit as it is intended or serious injury or death could result.

Never operate this unit if there are any broken or missing parts and only use
PowerMax replacement parts specifically designed for this unit.

PROP 65 WARNING: This product contains chemicals known to the state of California to cause
cancer and birth defects or other reproductive harm.

6

FEATURES

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CONTROL PANEL FUNCTIONS

Note: The Economy switch must be turned to the “OFF” position when using electronic devices that require
a large starting current, such as a compressor.

Parallel Outlets

Located just above the Ground Terminal, the generator’s Parallel Outlets enable a user to run two
PMG4000iS generator’s simultaneously. This operation requires special cables. When operating parallel
generators, the rated output is 7.0kVA and the rated current is 58.3A/120VAC. For cables and instructions
consult a PowerMax dealer for a PARALLEL OPERATION CABLE KIT.

WARNING!

• Only connect this generator to another PMG4000iS Standard Generator.

• Only use a parallel operation cable kit designed to work with this Generator

Never connect generators that are different models.

Fuel Tank Cap

Turn counterclockwise to remove the fuel tank cap.

Ground Terminal

The generator’s ground terminal must always be used to connect the generator
to a driven ground rod. Connect the ground terminal to the driven ground rod
with a 12 AWG (American Wire Gage) copper wire. The wire connects to the
terminal between the lock washer and nut. Tighten the nut securely to ensure
good connection. Grounding the generator protects you from electric shock
that results from a build up of static electricity or undetected ground faults.

WARNING!

• Only operate generator on a level surface.

• Always connect the nut and ground terminal on the frame to an appropriate ground source.

Generator must be properly grounded to prevent electrocution.

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15

OPERATION

AC Parallel Operation

It is possible to connect two PMG2000iS generators to each other, using a parallel cable kit, to increase
available power output.

• Connect PARALLEL OPERATION CABLES to two PMG4000iS generators according to the
instructions
provided with the cable kit.

• Make sure the Economy switch is in the same position on both generators.

• All electronic devices should be turned “OFF” and disconnected from generators prior to starting
generator engines.

• Start generator engines. Make sure the green output indicator light comes on for each generator.

• When engines have stabilized, plug in electronic device to AC receptacle and turn on first load.

• Allow generator output to stabilize (engine and attached devices run evenly) before plugging in the next
load.

Maximum Power in Paralell Operation: 4.0kVA

Rated Power in Parallel Operation: 3.0kVA

Limit operation time to 3 seconds for load requiring
Maximum output. For continuous operation, do not
exceed tbe rated output.
Note: It is strongly recommended to plug in devices
with the largest output first and the smallest output last
to help prevent overloading the generator.

Note: Most electronic devices require power beyond its rated wattage to start. This additional power
is referred to as surge watts and usually lasts between 2-3 seconds. When an electronic device is
started, the red overload indicator may come on. This is normal. If the light stays on disconnect all
electronic devices and stop the engine. Refer to “Engine Overload Indicator Light” on page 8.

Only connect electronic devices to the generator that are in good working

WARNING!

• A faulty appliance or power cord can create an electric shock. Do not use electronic devices that have a
damaged cord or plug.

• If an appliance begins to operate abnormally, becomes sluggish, or stalls, turn off and disconnect appliance
immediately. The appliance may have a fault or its rated load capacity exceeds the power supply of the
generator.

• To avoid damage to generator or electronic device, do not connect a load to the generator if its electrical
rating exceeds that of the receptacle.

WARNING!

• Only connect this generator to another PMG2000iS generator.

• Only use a PowerMax approved parallel operation cable kit to connect generators.

• Do not run generators in parallel operation in excess of 30 minutes.

• The parallel cable must be removed if operating only one generator.

• Never disconnect or remove the parallel operation cable while generator is still running.

order and do not exceed the rated power supply of the parallel generators or
the desired receptacle.

Never connect generators that are different models.

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MAINTENANCE

Regular maintenance will extend the life of this generator and improve its performance. The warranty does
not cover items that result from operator negligence, misuse, or abuse. To receive full value from the warranty,
operator must maintain the generator as instructed in this manual, including proper storage.

WARNING!

WARNING!

Before inspecting or servicing this machine, make sure the engine is off and no parts are
moving. Disconnect the spark plug wire and move it away from the spark plug.

If you are unsure of how to perform a maintenance task, have the unit serviced by a
PowerMax dealer

Only use specified Pulsar replacement parts.

WARNING!

Maintenance Schedule

Pre-Operation Steps

Before starting the engine, perform the following pre-operation steps:

• Check the level of the engine oil and the fuel tank level. Check for any leakage.

• Check fuel hose for cracks or damage. Replace if necessary.

• Make sure the air filter is clean.

• Remove any debris that has collected on the generator and around the muffler and controls.
Use a vacuum cleaner to pick up loose debris. If dirt is caked on, use a soft bristle brush.

• Inspect the work area for hazards.

After Each Use

Follow the following procedure after each use:

• Shut off engine.

• Store unit in a clean and dry area.

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TROUBLESHOOTING

Problem Cause Solution

Generator is running, but does
not supply power.

Engine runs good without load
but bogs down when loads are
connected

Engine will not start, shuts down
during operation, or starts and
runs rough.

2. Clean or replace Air filter

3. Clean or replace fuel filter

1. DC Circuit Breaker is “OFF”

2. Green AC Pilot Light Indicator
is off.

3. Poor connection

4. Defective cord set

5. Connected device is faulty

6. Fault in generator

1. Short circuit in connected
device

2. Generator is overloaded

3. Clogged fuel filter

4. Engine speed is too slow

5. Short circuit in generator

1. 3 in 1 switch set to “OFF”

2. Dirty Air filter

3. Clogged fuel filter

4. Out of fuel or Stale fuel

5. Spark plug wire
disconnected from spark
plug

6. Bad spark plug

7. Water in fuel

8. Overchocking

9. Low oil level

10. Engine has flooded

11. Faulty ignition

1. Turn DC Circuit Breaker “ON”

2. Stop engine and restart.

3. Check and repair

4. Check and repair

5. Connect a device that is
working properly

6. Contact service department

1. Disconnect device

2. See pg 17 “Don’t overload
generator”

3. Clean or replace fuel filter

4. Contact service department

5. Contact service department

1. Turn switch to “ON” then pull
recoil starter.

2. Clean or replace Air filter

3. Clean or replace fuel filter

4. Replace fuel

5. Reconnect spark plug wire

6. Clean or replace spark plug

7. Drain fuel tank and replace
fuel

8. Turn off choke

9. Add oil level.

10. Wait 5 minutes and recrank
engine

11. Contact PowerMax dealer

Engine lacks power 1. Generator is overloaded

Engine “hunts” or falters

2. Clogged fuel filter

3. Dirty Air filter

4. Engine needs servicing

1. Choke was removed too
soon

2. Clogged fuel filter

3. Carburetor is running too
rich or too lean

24

1. See pg 17 “Don’t overload
generator”

2. Clean or replace fuel filter

3. Replace Air filter

4. Contact service department

1. Move to choke until engine
runs evenly

2. Clean or replace fuel filter

3. Contact service department

DIAGRAMS

PMG2000i

PMG2000iS

PowerMax products continually seeks advancement in quality and product desing.Therefore, while
this manual contains the most current product information available at the time of printing, there may
be minor discrepancies between your product and this manual. If there is any question concerning this
manual, please consult a PowerMax dealer.
This manual should be considered a permanent part of this product and should remain with this product
when resold. Products and specifications are subject to change without notice.

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WARRANTY

Limited 2 Year Warranty:

From the date of original purchase, The warrants to the original purchaser, that each portable generator
sold, shall be free from defect in material and workmanship, for the items and time period set forth
below.It at its discretion, agrees to repair or replace any defective part that upon examination, inspection,
and testing by a authorized service dealer, is found to be defective within the original warranty period.
We will also decide upon the use of new or rebuilt parts or comparable product. Any part or product that
is replaced, will be retained by us. This warranty period shall not be extended and any repaired product
shall be warranted for the remaining period of the original warranty. The consumer is responsible, and
shall prepay all transportation costs, including returning items to the factory or warehouse. This warranty
is not transferable and proof
of purchase must be presented for requesting warranty service. If proof-of-purchase or areceipt is not
provided, the product’s shipm,g date by the manufacture will be used to determine the warranty period.

Length of Warranty:

Personal use applications of this portable generator are warranted for two (2) years. Proof of purchase
and of maintenance must be provided. ·

• Year 1 - Limited comprehensive coverage on all generator components and labor

• Year 2 - Limited coverage on generator engine and electricatomponents, parts only.

“Personal use” means personal residential household use or recreational use by the retail consumer.
“Commercial use” means all other uses including commercial, construction, or other income producing
purposes. Once a generator has been used for commercial purposes, it shall thereafter be considered
as a “commercial use” generator for the purposes of this warranty. Any portable generator used for
commercial use, as rental equipment or for the purpose of primary power in place of utility will not be
covered under this warranty.

Consumer Responsibilities:

• Consumer is responsible for carefully reading and following all instructions in the owner’s
manual. Any product that is damaged due to misuse or abuse will not be covered by this
warranty.

• Consumer is responsible for all transportation costs to an authorized Service Center. Unless
otherwise requested, ground shipping will be applied for part shipment and customer will pay
any additional charges for expedited shipments.

• Consumer is responsible for labor costs associated with warranted repairs twelve (12) months
after the purchase date. Labor rates will only be based on normal working hours.

• Consumer is responsible for maintaining generator as specified in the owner’s manual.
Documentation of this maintenance may be required to cover warranty requests.

• Consumer is responsible for presenting any problems with the generator to an authorized
PowerMax Service Center as soon as the problem exists. Warranted repairs will be completed in
a reasonable period of time, not to exceed 30 days.

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WARRANTY

What this Warranty Does Not Cover:

• Normal wear: This warranty excludes normal wear items such as filters, spark plugs, gaskets,
0-rings, adapter cord sets, wheels, and starting batteries.

• Maintenance: This warranty does not apply to tune-ups or routine maintenance and does not
cover any adjustments or repairs not performed by an authorized repair facility.

• Misuse: This warranty does not apply if your product has failed due to abuse, misuse, neglect,
using incorrect fuels or lubricants, overloading, over-speeding, improper maintenance, improper
storage, unapproved modifications, or has been operated in any way contrary to the instructions
found in the products owner’s manual.

• Adverse conditions: This warranty does not apply if your product has failed due to freezing,
accident, natural disasters.
Product Shipment: This warranty does not apply to damage resulting from shipping, handling, or
warehousing: Any damage claims to this product caused by shipment must be filed with freighter.

• Other exclusions: This warranty does not apply if your product has been sold “as is” or where
the
factory applied serial number has been removed. Refurbished, used, demonstration or floor
models are not covered by this warranty.

Where Warranty is Valid:

For warranty coverage, this product must be purchased from an authorized PowerMax dealer and the
warranty only extends to the original purchaser in the United States, Canada, or Mexico. Refurbished
used, demonstration, or floor models are not covered by this warranty. Products purchased from on-line
auction websites, such as ebay, are not covered under this warranty. Products used for commercial use
are not covered under this warranty.

How to Obtain Warranty Service:

Take the original receipt and product to the place of purchase or mail the original receipt and product
to the address found on the web site if purchased on-line. PULSAR recommends you retain all of your
receipts covering the purchase and maintenance of your Portable Generator, but will not deny you
warranty coverage as long as proof of purchase or service can be obtained.

PowerMax’s OBLIGATION UNDER THIS WARRANTY IS EXCLUSIVELY LIMITED TO PRODUCT
REPAIR OR REPLACEMENT AND SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR
CONSEQUENTIAL DAMAGES INCLUDING, BUT NOT LIMITED TO, THE EXPENSE OF DELIVERING
PRODUCT TO AND FROM REPAIR CENTER, LOSS
OR DAMAGE TO PERSONAL PROPERTY, LOSS OF REVENUE, TELEPHONE CHARGES, LOSS OF
TIME, OR INCONVENIENCE. SOME STATES, PROVINCES, OR JURISDICTIONS DO NO ALLOW
THE EXCLUSION OR LIMITATION OF INCIDENTAL DAMAGES, SO THE ABOVE LIMITATION MAY
NOT APPLY TO YOU. THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY
ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE OR PROVINCE TO PROVINCE.

29

Please do not send other
correspondence to this address:

www.PowerMaxConverters.com

www.PowerMaxConverters.com

PRODUCT REGISTRATION
2051 S.LYNX PLACE
ONTARIO, CA 91761

PLACE

FIRST-CLASS

STAMP

HERE

Please cut here and mail Back the above card

STOP

DO NOT RETURN THIS PRODUCT BACK TO STORE

PLEASE CALL TOLL FREE 1-866-591-8921 FOR QUESTIONS, SERVICE

AND OR ASSISTANCE

www.PowerMaxConverters.com

www.PowerMaxConverters.com

P L E A S E R E T U R N T H I S C A R D W I T H I N 1 5 D A Y S

TWO YEAR LIMITED WARRANTY

1 NAME: LAST___________________________________ FIRST_______________________________ MIDDLE________

ADDRESS__________________ APT#_______ CITY____________________ STATE_____________ ZIP_______________

PHONE_____________________________ EMAIL ADDRESS__________________________________________________

2 ITEM#______________________ SERIAL#____________________ DATE OF PURCHACE________________________

3 NAME OF RETAILER_________________________________________________________________________________

Please cut here and mail Back the above card

Pulsar warrants to the original purchaser who uses the product in a consumer application (personal, residential or
household usage) that this product is covered under this warranty for 2 years (1 year parts and labor, 2nd year parts only) we will
replace at our own option any product covered under this warranty if found to be defective and it is within the warranty period. This
warranty does not apply if: 1) The product has been misused, abused, or improperly maintained as described and instructed in the

owner’s manual. 2) Repairs are required due only to normal wear and tear. 3) Alterations have been made to the product. 4)
Repairs have been made to the product by a non-authorized person or service center. 5) Products used in commercial or rental
applications (warranty is only 30 days for commercial or rental use)

All products returned for service or repair must be hand delivered or sent freight prepaid to the service center or repair
facility service centers will not accept collect shipments.
Any implied warranty, including the implied warranties of "merchantability and fitness for specific purpose", will last only 2
years from date of original purchase. Under no circumstances shall Pulsar be liable for any indirect, incidental or consequential
damages from sale of use of the product. Some states do not allow the exclusion or limitation of incidental or consequential
damages, so the above limitation or exclusion may not apply to you. Some states do not allow limitations on how long an implied
warranty lasts, so the above limit at ion may not apply to you.

This warranty gives you specific legal rights and you may also have other rights which may vary from state to state.

FOR REPAIR OR REPLACEMENT, CALL TOLL FREE: 1-866-591-8921