Powermate P-WLE-1639-E User Manual

ILLUSTRATED PARTS BOOK 4-Cycle Edger King PRO P-WLE-1639-[E]

1

2

Table of Contents

Top Level Assembly.................................................................................................. 3

Engine – Top Level Assembly ............................................................................... 4

Quill Arm Assembly ................................................................................................. 5

Frame Assembly…...................................................................................................... 6

Fixed Rear Wheel Assembly................................................................................... 7

Adjustable Rear Wheel Assembly......................................................................... 8

Front Wheel Assembly.............................................................................................. 9

Blade Arm Assembly............................................................................................... 11

Handle Assembly...................................................................................................... 13

Engine – Sub Level Assembly .............................................................................. 15

Piston / Connecting Rod Assembly ................................................................... 17

Crankcase Cover Assembly ................................................................................. 18

Crankshaft Assembly ……...................................................................................... 19

Air Filter Assembly.................................................................................................. 20

Carburetor Assembly ............................................................................................. 21

Crankcase Assembly…........................................................................................... 22

Fly Wheel Assembly ............................................................................................... 23

Fuel Tank Assembly................................................................................................ 24

Muffler Assembly..................................................................................................... 25

Engine Side Assembly............................................................................................ 27

Cylinder Head Assembly........................................................................................ 29

Centrifugal Governor Assembly......................................................................... 31

Valve Timing Assembly.......................................................................................... 33

3

Top Level Assembly

REF. NO.

DESCRIPTION

PART NO.

QTY

1

Engine Top-Level Assembly

See Page 4

1

2

Fixed Rear Wheel Assembly

See Page 7

1

3

Frame Assembly

See Page 6

1

4

Front Wheel Assembly

See Page 9

1

5

Adj. Rear Wheel Assembly

See Page 8

1

6

Quill Arm Assembly

See Page 5

1

7

Blade Arm Assembly

See Page 11

1

8

Handle Assembly

See Page 13

1

4

Engine – Top Level Assembly

REF. NO.

DESCRIPTION

PART NO.

QTY

1

Bolt, M8X66

A100443

2

Cover, Engine Pulley

A100441

1

3

Spacer, Sleeve

A100442

2

4

Bolt, M8*1-20

A100444

1

5

Spring Washer 8

A100445

1

6

Flatwasher

A100446

1

7

Pulley, Half "V"

A100447

2

8

Engine Sub-level Assembly w/ Labels

A101140

1

8.1

Engine Sub-Level Assembly

See Page 15

1

8.2

Oil Hang Tag - Fuel Tank

A101015

1

8.3

Oil Hang Tag - Oil Dipstick

A100979

1

5

Quill Arm Assembly

REF. NO.

DESCRIPTION

PART NO.

QTY

1

Lock Nut, M10

A101141

1

2

Flatwasher

A100471

1

3

Flatwasher

A100470

1

4

Quill Support Assembly.

A101118

1

4.1

Quill Support

A101119

1

4.2

Bolt, M5X12

A100472

5

4.3

Bracket, Blade Angle Control

A101120

1

4.4

Label, Blade Angle

A101056

1

4.5

Rubber Deflector

A100468

1

5

Bolt

A101144

1

6

Frame Assembly

REF. NO.

DESCRIPTION

PART NO.

QTY

1

Frame Sub-Assembly

A101145

1

1.1

Frame

For Reference Only

1

1.2

Label, Oil Fill

A101019

1

1.3

Label, Rear Wheel Adjust

A101146

1

2

Bolt, M8X65

A101147

2

3

Bolt, M8X70

A101148

2

4

Strap

A100469

1

5

Nut, M8

A100450

4

7

Fixed Rear Wheel Assembly

REF. NO.

DESCRIPTION

PART NO.

QTY

1

Nut, M10

A100712

1

2

Flatwasher

A100463

1

3

Spacer, Sleeve

A100464

1

4

Tire & Rim

A100454

1

5

Bolt

A100465

1

8

Adjustable Rear Wheel Assembly

REF. NO.

DESCRIPTION

PART NO.

QTY

1

Cotter Pin

A100452

1

2

Flatwasher

A100453

2

3

Tire & Rim

A100454

1

4

Rod, Wheel Support

A100455

1

5

Bolt, M8X50

A100457

1

6

Clevis

A100456

1

7

Bolt, M8X16

A100458

2

8

Bracket, Curb Hopping Mounting

A100459

1

9

Nut, M8

A100450

2

10

Spacer, Sleeve

A100460

1

11

Flatwasher

A100477

1

12

Knob, Wing, M8

A101111

1

13

Nut, M8

A100710

1

9

Front Wheel Assembly

10

Front Wheel Assembly

REF. NO.

DESCRIPTION

PART NO.

QTY

1

Nut, M10X1.25

A100708

1

2

Flatwasher

A100502

1

3

Lever Assembly, Height Adjust

A101112

1

3.1

Knob, Rectangle

A101113

1

3.2

Lever, Height Adjust

For Reference Only

1

4

Plastic Washer

A100486

1

5

Spacer, Height Adjust

A101024

1

6

Bolt, M8X16

A100458

1

7

Plate, Height Adjust

A101114

1

8

Nut, M8

A100450

2

9

Knob Assembly, Lateral Adjust

A101115

1

9.1

Knob, Molded

For Reference Only

1

9.2

Spring

A101028

1

10

Shaft, Curb Hopping

A101029

1

11

Push Nut, Washer

A100473

1

12

Tire & Rim

A100454

2

13

Bolt, M8X110

A101149

1

14

Flatwasher

A100477

2

15

Spacer, Sleeve

A100479

2

16

Front Wheel Arm Assembly.

A101117

1

16.1

Front Wheel Arm

For Reference Only

1

16.2

Insert, ST8X1.25

A100788

1

11

Blade Arm Assembly

12

Blade Arm Assembly

REF. NO.

DESCRIPTION

PART NO.

QTY

1

Index Lever

A101121

1

2

Flatwasher

A100477

1

3

Spring, Torsion

A100510

1

4

Drive Shaft Assembly

A100987

1

4.1

Blade Arm

A100988

1

4.2

Bearing, 6203-2RS

A100498

2

4.3

Nut, M12X1.25

A100496

1

4.4

Flatwasher

A100502

1

4.5

Flatwasher

A100497

3

4.6

Key

A100499

1

4.7

Drive Shaft

A100500

1

4.8

Pulley, Half "V"

A100601

2

4.9

Nut, M12X1.25

A100492

1

4.10

Washer

A101151

1

5

Nut, M8

A100710

1

6

Spring

A100507

1

7

Nut, M8

A100450

3

8

Nut, M6

A100791

1

9

Guide, Belt

A101122

1

10

Bolt, M6X25

A100495

1

11

Bolt, M5X12

A100472

2

12

Cover, Quill Pulley

A100491

1

13

Flatwasher

A100502

1

14

Nut, M12X1.25

A100704

1

15

Blade, Edger

A100503

1

16

Bolt, Carriage

A100504

3

17

Blade Guard, Assembly

A101124

1

17.1

Label, Blade Danger

A100993

1

17.2

Blade Guard

For Reference Only

1

18

Belt

A101152

1

13

Handle Assembly

14

Handle Assembly

REF. NO.

DESCRIPTION

PART NO.

QTY

1

Upper Handle Assembly

A101373

1

1.1

Tubing, Foam

A100511

1

1.2

Upper Handle

For Reference Only

1

1.3

Label, Start/Stop

A101034

1

1.4

Label, Wire Warning

A101035

1

1.5

Label, Cutting Depth

A101036

1

2

Flameout Wire

A101051

1

3

Start Lever

A101041

1

4

Torsion Spring

A100513

1

5

Flatwasher

A100793

1

6

Nut, M5

A100517

1

7

Cable Tie

A100522

3

8

Guide, Rope

A100521

1

9

Nut, 1/4-20

A100707

1

10

Bolt

A100523

2

11

Lower Handle

A101042

1

12

Bolt, M8X16

A100458

4

13

Nut, M8

A100450

6

14

Knob, Wing

A101125

2

15

Nut, M8

A100710

3

16

Nameplate Assembly

A101044

1

16.1

Label, Warning

A101045

1

16.2

Nameplate

For Reference Only

1

17

Hair Pin

A100533

2

18

Control Rod

A100534

1

19

Bolt, M6X32

A100528

2

20

Bolt, M8X30

A100709

1

21

Nut, M10

A100712

1

22

Depth Selector Plate

A101153

1

23

Stud

A100530

1

24

Depth Adjust Lever

A101048

1

25

Grip, Depth Lever

A101049

1

26

Spring, Compression

A100527

1

27

Bolt

A101050

2

28

Screw, ST3.5X12.7

A100518

1

29

Clip, Grounding

A100519

1

30

Insulator, Operator Control

A100516

1

31

Nut, M6

A100791

2

32

Grounding Terminal

A101037

1

15

Engine – Sub Level Assembly

16

Engine – Sub Level Assembly

REF. NO.

DESCRIPTION

PART NO.

QTY

1

Air Filter Assembly

See Page 20

1

2

Carburetor Assembly

See Page 21

1

3

Cylinder Head Assembly

See Page 29

1

4

Fuel Tank Assembly

See Page 24

1

5

Muffler Assembly

See Page 25

1

6

Centrifugal Governor Assembly

See Page 31

1

7

Piston & Connecting Rod Assembly

See Page 17

1

8

Crankcase Cover Assembly

See Page 18

1

9

Crankshaft Assembly

See Page 19

1

10

Crankcase Assembly

See Page 22

1

11

Fly Wheel Assembly

See Page 23

1

12

Engine Side Assembly

See Page 27

1

13

Grounded Fire Assembly

A101154

1

14

Ignition Coil

A101155

1

15

Bolt

A101156

2

16

Valve Timing Assembly

See Page 33

1

17

Piston / Connecting Rod Assembly

REF. NO.

DESCRIPTION

PART NO.

QTY

1

Piston Ring Assembly

A101157

1

1.1

Ring, First

For Reference Only

1

1.2

Ring, Second

For Reference Only

1

1.3

Oil Ring

For Reference Only

1

2

Circlip, Piston Pin

A101158

2

3

Pin, Piston

A101159

1

4

Piston

A101160

1

5

Connecting Rod Assembly

A101161

1

5.1

Connecting Rod Body

For Reference Only

1

5.2

Connecting Rod Cover

For Reference Only

1

5.3

Connecting Rod Bolt

For Reference Only

2

18

Crankcase Cover Assembly

REF. NO.

DESCRIPTION

PART NO.

QTY

1

Bolt

A101162

6

2

Oil Seal

A100675

1

3

Dipstick

A101163

1

4

Oil Seal, Dipstick

A101164

1

5

Cover, Crankcase

A101165

1

6

Bearing

A101137

1

7

Gasket, Crankcase

A101166

1

19

Crankshaft Assembly

REF. NO.

DESCRIPTION

PART NO.

QTY

1

Semicircular Key

A100688

1

2

Crankshaft

A101167

1

20

Air Filter Assembly

REF. NO.

DESCRIPTION

PART NO.

QTY

1

Wingnut

A101168

2

Washer

A101169

1

3

Air Filter Cover Assembly

A101170

1

3.1

Air Filter Cover

For Reference Only

1

3.2

Label, Air Cleaner Maintenance

A101097

1

4

Seal Spacer

A101171

1

5

Air Cleaner Element

A101172

1

6

Air Cleaner Housing

A101173

1

7

Seal Spacer

A101174

1

8

Air Cleaner Body

A101176

1

9

Breather Tube

A101177

1

10

Spacer

A101178

1

21

Carburetor Assembly

REF. NO.

DESCRIPTION

PART NO.

QTY

1

Carburetor

A101179

1

2

Fuel Line

A101180

1

3

Clamp, Fuel Line, ø 6.5

A100677

2

4

Primer Bulb

A101096

1

22

Crankcase Assembly

REF. NO.

DESCRIPTION

PART NO.

QTY

1

Crankcase Body

A101181

1

2

Guide Dowel

A101182

2

3

Bearing

A101137

1

4

Drain Plug

A101183

2

5

Washer, Drain Plug

A100721

2

6

Oil Seal

A100675

1

7

Guide Dowel

A101184

2

8

Bolt

A101185

1

23

Fly Wheel Assembly

REF. NO.

DESCRIPTION

PART NO.

QTY

1

Nut, Clamp

A101186

1

2

Start-Up Ratchet Gear

A200093

1

3

Fan Wheel

A101187

1

4

Flying Wheel

A101188

1

24

Fuel Tank Assembly

REF. NO.

DESCRIPTION

PART NO.

QTY

1

Fuel Tank Cap

A100622

1

2

Fuel Tank

A101190

1

3

Nut

A101139

2

4

Fuel Line Fitting / Filter

A101191

1

5

Clamp, Fuel Line

A101192

2

6

Fuel Line

A101193

1

7

Sleeve, Protecting

A101194

1

8

Washer, Shock Absorbing

A101195

2

25

Muffler Assembly

26

Muffler Assembly

REF. NO.

DESCRIPTION

PART NO.

QTY

1

Bolt

A101196

5

2

Spring Washer

A101197

5

3

Washer

A101198

5

4

Muffler Cover Assembly

A101199

1

4.1

Muffler Cover

For Reference Only

1

4.2

Label, Hot Surface

A100978

1

5

Muffler

A101200

1

6

Redirector, Exhaust

A101201

1

7

Bolt

A101202

2

8

Washer

A101203

2

27

Engine Side Assembly

28

Engine Side Assembly

REF. NO.

DESCRIPTION

PART NO.

QTY

1

Starter Assembly

A101204

1

1.1

Screw

A100689

1

1.2

Circlip

A101205

1

1.3

Guide Pan

A100690

1

1.4

Ratchet

A100691

2

1.5

Compression Spring

A100692

2

1.6

Spool

A101206

1

1.7

Wind Spring

A101207

1

1.8

Bolt

A101208

3

1.9

Starter Cover

A101209

1

1.10

Starter Rope

A101210

1

1.11

Handle, Recoil Starter

A100980

1

2

Engine Side Cover Assembly

A101211

1

2.1

Engine Side Cover

For Reference Only

1

2.2

Label, Primer

A101212

1

2.3

Label, EPA

A101213

1

3

Bolt

A101214

6

4

Shield 1

A101215

1

5

Bolt

A101138

1

6

Shield 2

A101216

1

7

Plug

A101217

1

29

Cylinder Head Assembly

30

Cylinder Head Assembly

REF. NO.

DESCRIPTION

PART NO.

QTY

1

Gasket, Cylinder Head

A101218

1

2

Bolt, Cylinder Head

A101219

4

3

Nut

A101139

2

4

Double End Stud

A101225

2

5

Gasket, Intake 1

A101226

1

6

Spacer, Heat Insulating

A101227

1

7

Gasket, Intake 2

A101228

1

8

Cylinder Head

A101229

1

9

Gasket, Cylinder Head Cover

A101230

1

10

Cylinder Head Cover

A101231

1

11

Bolt

A101138

4

12

Spark Plug

A101232

1

13

Nut

A101233

2

14

Double End Stud

A100735

2

15

Gasket, Exhaust

A101234

1

31

Centrifugal Governor Assembly

32

Centrifugal Governor Assembly

REF. NO.

DESCRIPTION

PART NO.

QTY

1

Arm

A101235

1

2

Rod, Tension

A101236

1

3

Spring 2, Tension

A101237

1

4

Nut

A101139

1

5

Bolt, Square

A101238

1

6

Spacer 2

A101239

1

7

Hair Pin

A100636

1

8

Governor Crank

A101240

1

9

Spacer 1

A101241

1

10

A100728

1

11

Snap Spring

A100729

1

12

Body, Centrifugal Governer

A101242

1

13

Pawl

A101243

2

14

A101244

2

15

Spacer 3

A100771

1

16

Cover, Push Rod

A101245

1

17

Spring 1, Tension

A101246

1

18

Bolt

A101247

1

19

RPM Adjustment Mechanism

A101248

1

20

Bolt

A101249

2

33

Valve Timing Assembly

34

Valve Timing Assembly

REF. NO.

DESCRIPTION

PART NO.

QTY

1

Nut, Valve Clearance Adjustment

A101250

2

Spacer, Arm

A101251

2

3

Arm

A101252

2

4

Cap, Exhaust Rod

A101253

1

5

Upper Retainer, Exhaust Valve Spring

A101254

1

6

Spring, Valve

A101255

2

7

Valve, Exhaust

A101256

1

8

Guide Plate, Connecting Stud

A101257

1

9

Rod, Connecting

A101142

2

10

Upper Retainer, Intake Valve Spring

A101143

1

11

Adjusting Stud, Valve Clearance

A101220

2

12

Valve, Intake

A101221

1

13

Stud, Connecting

A101222

2

14

Camshaft

A101223

1

15

Oil Seal, Valve

A101224

1

MAT Engine Technologies, LLC Lincolnshire, IL 60069 Rev. 20090217

Powermate P-WLE-1639-E User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual