Powermate 024-0082CT User Manual

comply with instructions in this manual could result in personal injury, property damage and/or voiding of your

Read and understand all safety precautions in this manual before operating. Failure to

warranty. The manufacturer WILL NOT be liable for any damage because of failure to follow these instructions.

Lisez et veillez à bien comprendre toutes les consignes de sécurité de ce manuel avant d'utiliser l'appareil. Toute dérogation aux instructions contenues dans ce manuel peut entraîner l'annulation de la garantie, causer des blessures et/ou des dégâts matériels. Le fabricant NE SAURA être tenu responsable de dommages résultant de l'inobservation de ces instructions.

Lea y comprenda todas las precauciones de seguridad contenidas en este manual antes de utilizar esta unidad. Si no cumple con las instrucciones de este manual podría ocasionar lesiones personales, daños a la propiedad y/o la anulación de su garantía. El fabricante NO SERÁ responsable de ningún daño por no acatar estas instrucciones.

200-2376, Rev. A

SAFETY

This manual contains information that is important for you to know and understand. This information relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you recognize this information, we use the following symbols. Please read the manual and pay attention to these sections.

This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.

Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury and/or property damage.

IMPORT

To reduce the risk of electric shock, fire, and injury to persons, read all the instructions before using the tool. You must also read the compressor manual and follow all compressor safety instructions.

RISK OF ELECTRIC SHOCK, FIRE, AND/OR INJURY. Keep the work area clean and well lighted. Cluttered benches and dark areas increase the risks of electric shock, fire, and

injury to persons. Place cleaning rags and other flammable waste materials in a secured metal container. The container should be disposed of properly in accordance with local, state, and federal regulations.

RISK OF EXPLOSION AND/OR FIRE. Do not operate the tool in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. The tool is able to

create sparks resulting in the ignition of the dust or fumes.

RISK OF INJURY. Keep bystanders, children, and visitors away while operating the tool. Distractions are able to result in the loss of control of the tool.

GUIDELINES - DEFINITIONS

ANT SAFETY

* SAVE THESE INSTRUCTIONS *

GENERAL SAFETY

WORK AREA SAFETY

INSTRUCTIONS

PERSONAL SAFETY

RISK OF INJURY. Stay alert. Watch what you are doing and use common sense when

operating the tool. Do not use the tool while tired or under the influence of drugs, alcohol, or medication. Amoment of inattention while operating the tool increase the risk of injury to persons. RISK OF INJURY. Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep hair, clothing, and gloves away from moving parts. Loose clothes, jewelry, or long hair increase the risk of injury to persons as a result of being caught in moving parts.

RISK OF INJURY. Avoid unintentional starting. Be sure the trigger is off before connecting to the air supply. Do not carry the tool with your finger on the trigger or connect the tool to the air supply with the trigger on. Do not carry the tool by the hose or yank the hose to disconnect it from the air supply.

RISK TO BREATHING/INHALATION HAZARD. Always wear MSHA/NIOSH approved, properly fitting face mask or respirator and work in a well ventilated area when using tools that generate dust. Some dust created by power sanding, grinding, drilling and other

construction activities contains chemicals known (to the State of California) to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• lead from lead-based paints

• crystalline silica from bricks and cement and other masonry products

• arsenic and chromium from chemically treated lumber. RISK OF INJURY. Remove adjusting keys and wrenches before turning the tool on. A

wrench or a key that is left attached to a rotating part of the tool increases the risk of personal injury.

RISK OF INJURY. Do not overreach. Keep proper footing and balance at all times. Proper footing and balance enables better control of the tool in unexpected situations.

2 - ENG

PERSONAL SAFETY (continued)

RISK OF HEARING LOSS. Always wear ANSI S3.19 approved ear protection when using the tool. Prolonged exposure to high intensity noise is able to cause hearing loss.

RISK OF EYE INJURY. Always wear ANSI Z87.1 approved safety goggles when using an air tool. Air powered equipment and power tools are capable of propelling materials such as

metal chips, sawdust, and other debris at high speed which could result in serious eye injury.

RISK OF ELECTRIC SHOCK. Explore the workpiece to avoid contact with hidden wiring. Thoroughly investigate the workpiece for possible hidden wiring before performing

work. Contact with a "live" wire will also make exposed metal parts of the tool "live" and shock the operator.

RISK OF INJURY. Avoid prolonged exposure to vibration. Air powered tools can vibrate during use and repetitive motion or vibration may cause injury. Avoid prolonged use of the tool or stop using the tool if discomfort occurs.

TOOL USE AND CARE SAFETY

RISK OF INJURY. Use clamps or another practical way to secure and support the workpiece to a stable platform. Holding the work by hand or against the body is unstable and is

able to lead to loss of control. RISK OF INJURY. Do not force the tool. Use the correct tool for the application. The correct tool will do the job better and safer at the rate for which the tool is designed. RISK OF INJURY. Do not use the tool if the trigger does not turn the tool on or off. Any tool that cannot be controlled with the trigger is dangerous and must be repaired.

RISK OF INJURY. Disconnect the tool from the air source before making any adjustments, changing accessories, or storing the tool. Such preventative safety measures

reduce the risk of starting the tool unintentionally.

RISK OF INJURY. Store the tool when it is idle, out of reach of children and other untrained persons. A tool is dangerous in the hands of untrained users.

RISK OF BURSTING AND/OR INJURY. Check for misalignment or binding of moving parts, breakage of parts and any other condition that affects the tool's operation. If

damaged, have the tool serviced before using. Do not operate the tool with the protective guarding removed or damaged. Replace the tool or have it repaired by an authorized service center. Many accidents are caused by poorly maintained tools or air hose. There is a risk of bursting if the tool is damaged.

RISK OF BURSTING AND/OR INJURY. Check for damaged air hose. Keep the air hose away from heat, oil, and sharp edges. Inspect the air hose periodically and replace it if it becomes worn or damaged.

RISK OF BURSTING AND/OR INJURY. Use compressed air regulated to a maximum pressure at or below the rated pressure of any attachments. Never operate the tool over

90 PSI. Exceeding the maximum pressure rating of tools or accessories could cause an explosion resulting in serious injury.

RISK OF INJURY. Use only accessories that are designed for the specific tool. Use of an accessory not intended for use with the specific tool, increases the risk of injury to persons.

TOOL SERVICE SAFETY RISK OF INJURY. Tool service must be performed only by qualified repair personnel. RISK OF INJURY. When servicing a tool, use only identical replacement parts. Use only

authorized parts. Use only the lubricants supplied with the tool or specified by Coleman Powermate.

AIR SOURCE SAFETY

RISK OF BURSTING AND/OR INJURY. Never connect to an air source that is greater than 90 psi. Over pressurizing the tool is able to result in bursting, abnormal operation,

breakage of the tool, or serious injury to persons. Use only clean, dry, regulated compressed air at the rated pressure or within the rated pressure range as marked on the tool. Always verify prior to using the tool that the air source has been adjusted to the rated air pressure or within the rated air pressure range.

RISK OF EXPLOSION AND INJURY. Never use oxygen, carbon dioxide, combustible gases or any bottled gas as an air source for the tool. Such gases are capable of explo-

sion and serious injury to persons.

3 - ENG

TYPICAL

Key Description Key Description Key Description Key Description

A Air hose D In-line Oiler G Quick Coupler J Female Connector B In-line Filter E Air Hose H Male Connector K Spray Gun C Tee Fitting F Whip Hose I Air Tool

OPERA

To begin using the tool:

1. As a standard practice, drain water from the air compressor tank and air lines prior to use each day (reference your compressor operators manual for detailed instructions).

2. Turn on the air compressor and allow it to build up pressure.

4. Adjust the air compressor’s regulator or the supply line regulator to 90 PSI.

Always disconnect the grease gun from the air supply before loading grease.

Loading grease:

This air grease gun is designed to load in three ways.

• Using a standard 14oz. grease cartridge.

• Loading the container tube with a filler pump.

• Loading the container tube by bulk filling.

Cartridge loading (Figure 3)

a. Remove the head of the grease gun from the container tube. b. Pull the plunger handle on the container tube completely out. c. Insert the grease cartridge (open end first) all the way into the container tube. d. Remove the seal or tab end from the end of the grease cartridge. e. Reassemble the head of the grease gun to the container tube. f. Press the handle release to release the plunger handle. g. Press the air vent valve to release any excess air

trapped inside.

Filler pump loading (Figure 4)

a. Pull the plunger handle on the container tube completely

out. b. Put the filler plug into the filler pump socket. c. Fill the container tube by pumping the filler pump handle

(see filler pump instruction manual for instructions). d. Disconnect the container tube filler plug from the filler

pump socket. e. Press the handle release to release the plunger handle. f. Press the air vent valve to release any excess air

trapped inside.

INST

ALLA

TION

INST

TING INSTRUCTIONS

4 - ENG

Figure 1

Figure 2

Figure 3

Figure 4

OPERA

TING INSTRUCTIONS

OPERA

TING INSTRUCTIONS

Bulk fill loading (Figure 5)

a. Remove the head of the grease gun from the container tube. b. Pull the plunger handle on the container tube completely out. c. Fill the container tube with bulk grease. d. Reassemble the head of the grease gun to the container tube. e. Press the handle release to release the plunger handle. f. Press the air vent valve to release any excess air trapped inside.

5. Connect the tool to the air hose quick coupler. NOTE: It is recommended that a whip hose with a swivel

(P012-0079SP - not included) be used to prevent twisting, kinking and excessive wear to the air hose (ref. item “F” in figure 1 for recommended connections).

6. Depress the trigger completely to operate the grease gun (the grease is applied in shots, not in a continous flow).

7. Release the trigger to stop the tool.

USER-MAINTENANCE INSTRUCTIONS

Plunger Lubrication

To maintain the maximum performance of the air too, it must be lubricated

each time it is used. Dust, dirt, rust and oil residue will build up inside the tool and reduce the performance. An in-line oiler is recommended for proper automatic lubrication (see Figure 1). If an in-line oiler is not available, the tool can be lubricated manually through the inlet port (see Figure 6).

1. Disconnect the air tool from the air supply.

2. Turn the tool upside down and while depressing the trigger, add 1-2 drops of Coleman Powermate® air tool oil #018-0059SP or SAE10 nondetergent oil into the air inlet. NOTE: Depressing the trigger helps circulate oil on

the plunger within the grease gun head.

3. Reconnect the tool to the air supply.

Figure 5

Figure 6

TROUBLESHOOTING GUIDE

SYMPTOM POSSIBLE CAUSE(S) CORRECTIVE ACTION

Grease gun fails to work or is slow

Average SCFM Requirements 4.0 SCFM @ 90 PSI Air Inlet 1/4” NPT (female) Recommended Hose Size 3/8” Maximum Working Pressure 90 PSI

Air pockets in the gun

Air hose leaks Low air pressure

Plunger is sticking Cartridge is empty Grease gun is too cold

OOL

TTOOL

1. Draw back the plunger handle fully and release by pressing the handle release. Repeat several times. This will help exert force to move the rubber ring into the cartridge tube, which is essential for the grease gun to work. Push the plunger handle all the way in.

2. Press the air vent valve several times to free the air. Tighten and seal hose fittings with Teflon® tape if leaks are found. Adjust compressor regulator to 90 PSI. Lubricate plunger (see “user maintenance” section). Refill the container tube The grease gun needs to be at room temperature (65° 80° F).

SPECIFICA

5 - ENG

TIONS

+ 11 hidden pages