Powermate 010-0013CT User Manual [en, es, fr]

comply with instructions in this manual could result in personal injury, property damage and/or voiding of your

Read and understand all safety precautions in this manual before operating. Failure to

warranty. The manufacturer WILL NOT be liable for any damage because of failure to follow these instructions.

Lisez et veillez à bien comprendre toutes les consignes de sécurité de ce

manuel avant d'utiliser l'appareil. Toute dérogation aux instructions contenues dans ce manuel peut entraîner l'annulation de la garantie, causer des blessures et/ou des dégâts matériels. Le fabricant NE SAURA être tenu responsable de dommages résultant de l'inobservation de ces instructions.

Lea y comprenda todas las precauciones de seguridad contenidas en este manu-

al antes de utilizar esta unidad. Si no cumple con las instrucciones de este manual podría ocasionar lesiones personales, daños a la propiedad y/o la anulación de su garantía. El fabricante NO SERÁ responsable de ningún daño por no acatar estas instrucciones.

200-2578, Rev. A

SAFETY

This manual contains information that is important for you to know and understand. This information relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you recognize this information, we use the following symbols. Please read the manual and pay attention to these sections.

This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.

Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury and/or property damage.

IMPORT

To reduce the risk of electric shock, fire, and injury to persons, read all the instructions before using the tool. It is also recommended that you read the compressor manual and follow all compressor safety instructions.

RISK OF ELECTRIC SHOCK, FIRE, AND/OR INJURY. Keep the work area clean and well lighted. Cluttered benches and dark areas increase the risks of electric shock, fire, and

injury to persons. Place cleaning rags and other flammable waste materials in a secured metal container. The container should be disposed of properly in accordance with local, state, and federal regulations.

RISK OF FIRE AND/OR EXPLOSION. To reduce the risk of fire or explosion, never spray in a confined area. Always spray in a well ventilated area. RISK OF FIRE AND/OR EXPLOSION. Do not smoke while spraying. Do not spray where sparks or flames are present. RISK OF FIRE AND/OR EXPLOSION. Never spray closer than 25 feet to the compressor! If possible, locate the compressor in a separate room. Never spray into the compressor,

compressor controls or the motor.

RISK OF FIRE AND/OR EXPLOSION. Do not spray flammable materials in the vicinity of an open flame or near ignition sources. Motors, electrical equipment and controls can

cause electrical arcs that will ignite a flammable gas or vapor. Never store flammable liquids or gases in the vicinity of the compressor.

RISK OF INJURY. Keep bystanders, children, and visitors away while operating the tool. Distractions are able to result in the loss of control of the tool.

RISK OF INJURY. Stay alert. Watch what you are doing and use common sense when operat-

ing the tool. Do not use the tool while tired or under the influence of drugs, alcohol, or medication. A moment of inattention while operating the tool increase the risk of injury to persons.

RISK OF INJURY. Never point or spray toward yourself or anyone else or serious skin or eye injury could occur. RISK OF INJURY. Avoid unintentional starting. Be sure the trigger is off before connecting

to the air supply. Do not carry the tool with your finger on the trigger or connect the tool to the air supply with the trigger on. Do not carry the tool by the hose or yank the hose to disconnect it from the air supply.

RISK TO BREATHING/INHALATION HAZARD. Always wear protective clothing and an approved MSHA/NIOSH approved, properly fitting face mask or respirator if there is a chance of inhaling anything that is being sprayed and when using tools that generate dust. Always work in a well ventilated area. Some dust created by spraying, power sand-

ing, grinding, drilling and other construction activities contains chemicals known (to the State of California) to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• lead from lead-based paints

• crystalline silica from bricks and cement and other masonry products

• arsenic and chromium from chemically treated lumber.

RISK TO BREATHING/INHALATION HAZARD. Do not spray acids, corrosive materials, toxic chemicals, fertilizers or pesticides. Using these materials may result in death or

serious injury.

GUIDELINES - DEFINITIONS

ANT SAFETY

* SAVE THESE INSTRUCTIONS *

GENERAL SAFETY

WORK AREA SAFETY

PERSONAL SAFETY

INSTRUCTIONS

2 - ENG

PERSONAL SAFETY (continued)

RISK OF HEARING LOSS. Always wear ANSI S3.19 approved ear protection when using the tool. Prolonged exposure to high intensity noise is able to cause hearing loss.

RISK OF EYE INJURY. Always wear ANSI Z87.1 approved safety goggles when using an air tool. Air powered equipment and power tools are capable of propelling materials such as

metal chips, sawdust, and other debris at high speed which could result in serious eye injury. RISK OF INJURY. Do not overreach. Keep proper footing and balance at all times. Proper

footing and balance enables better control of the tool in unexpected situations.

RISK OF INJURY. Avoid prolonged exposure to vibration. Air powered tools can vibrate during use and repetitive motion or vibration may cause injury. Avoid prolonged use of the tool or stop using the tool if discomfort occurs.

TOOL USE AND CARE SAFETY

RISK OF INJURY. Do not use the tool if the trigger does not turn the tool on or off. Any

tool that cannot be controlled with the trigger is dangerous and must be repaired.

RISK OF INJURY. Disconnect the tool from the air source before making any adjustments, changing accessories, cleaning or storing the tool.

RISK OF INJURY. Store the tool when it is idle, out of reach of children and other untrained persons. A tool is dangerous in the hands of untrained users.

RISK OF BURSTING AND/OR INJURY. Check for misalignment or binding of moving parts, breakage of parts and any other condition that affects the tool's operation. If

damaged, have the tool serviced before using. Do not operate the tool with the protective guarding removed or damaged. Replace the tool or have it repaired by an authorized service center. Many accidents are caused by poorly maintained tools or air hose. There is a risk of bursting if the tool is damaged.

RISK OF BURSTING AND/OR INJURY. Check for damaged air hose. Keep the air hose away from heat, oil, and sharp edges. Inspect the air hose periodically and replace it if it becomes worn or damaged.

RISK OF EXPLOSION AND/OR INJURY. Use compressed air regulated to a maximum pressure at or below the rated pressure of any attachments. This spray gun is designed

to operate best at pressures between 25-50 PSI. Never attempt to operate the spray gun at pressures in excess of 50 PSI. Exceeding the maximum pressure rating of tools or accessories could cause an explosion resulting in serious injury.

RISK OF EXPLOSION AND/OR INJURY. Halogenated hydrocarbon solvents—for example: 1,1,1- trichlorethane and methylene chloride—can chemically react with aluminum used in most spray equipment and can cause an explosion hazard. Read the label or data sheet for the material you intend to spray. DO NOT use spray materials containing these solvents.

RISK OF INJURY. Use only accessories that are designed for the specific tool. Use of an accessory not intended for use with the specific tool, increases the risk of injury to persons.

TOOL SERVICE SAFETY RISK OF INJURY. Tool service must be performed only by qualified repair personnel. RISK OF INJURY. When servicing a tool, use only identical replacement parts. Use only

authorized parts. Use only the lubricants supplied with the tool or specified by Coleman Powermate.

AIR SOURCE SAFETY

RISK OF BURSTING AND/OR INJURY. Never connect to an air source that is greater than 50 psi. Over pressurizing the tool is able to result in bursting, abnormal operation,

breakage of the tool, or serious injury to persons. Use only clean, dry, regulated compressed air at the rated pressure or within the rated pressure range as marked on the tool. Always verify prior to using the tool that the air source has been adjusted to the rated air pressure or within the rated air pressure range.

RISK OF EXPLOSION AND INJURY. Never use oxygen, carbon dioxide, combustible gases or any bottled gas as an air source for the tool. Such gases are capable of explo-

sion and serious injury to persons.

3 - ENG

TYPICAL

INST

ALLA

TION

Figure 1

Key Description Key Description Key Description Key Description

A Air hose D In-line Oiler G Quick Coupler J Female Connector B In-line Filter E Air Hose H Male Connector K Spray Gun C Tee Fitting F Whip Hose I Air Tool

OPERA

TING INSTRUCTIONS

OPERA

Spray Gun Setup

This spray gun is shipped from the factory designed for use as a “non-bleeder”, which means you must pull the trigger on the gun for air to flow through the gun. Non-bleeder operation requires an air compressor that has a storage tank.

If your air compressor does not have a storage tank, the spray gun needs to be set up as a “bleed type”, which means that air passes continuously through the gun without pulling the trigger. To switch the spray gun to a bleed type, set the gun up as follows:

1. Screw out the large fluid control knob (A) counterclockwise located on back of the spray gun.

2. With a screwdriver, screw out the packing screw assembly (B) counterclockwise. (Be careful: the internal spring may pop out).

3. Remove the spring (C).

4. Carefully remove the brass air valve (D), being careful not to lose the small spring (E) in the end.

5. Remove the rubber washer (F) from the brass air valve.

6. Re-assemble the brass air valve, spring, packing screw, and fluid knob into the spray gun.

This spray gun is designed to operate in three distinct ways for dif-

ferent painting functions.

For use as External Mix Pressure Feed:

1. Install the external mix nozzle (G) onto the end of the spray gun.

2. Make sure that the socket head set screw (I) is in place in the cup cover.

NOTE: This set up is used when spraying medium bodied, fast-drying materials such as lacquers and fast-drying enamels.

For use as Internal Mix Pressure Feed:

1. Replace the external mix nozzle (G) with the internal mix nozzle (H).

2. Make sure that the socket head set screw (I) is in place in the cup cover.

NOTE: This set up is used when spraying relatively thick, slow-drying materials such as latex or oil based paints.

For use as External Mix Siphon Feed:

1. Remove whichever nozzle is on the spray gun.

2. Remove the setscrew (I) from the cup cover.

3. Install the setscrew in the front of the gun where the nozzle was (see Figure 4).

4. Install the external mix nozzle (G) onto the end of the spray gun.

NOTE: This set up is used when spraying light bodied enamels, lacquers and stains which need to be atomized to provide very smooth surfaces.

Using a Pressure T

When using a pressure tank, remove the setscrew from the cup cover and put it into the front of the gun at the liquid nozzle, as you would for External Mix/Siphon Feed (see Figure 4). Remove the cup, liquid tube, cup cover and sleeve nut, then attach the paint hose (see Figure 5).

ank

TING INSTRUCTIONS

Figure 2

Figure 3

Figure 4

Spraying Instructions

1. As a standard practice, drain water from the air compressor tank and air lines prior to use each day (reference

your compressor operators manual for detailed instructions). NOTE: Failure to install appropriate water/oil

removal equipment may result in damage to the spray gun or workpiece (see Figure 1).

4 - ENG

OPERA

Spraying Instructions (continued)

2. Install a 1/4” NPT female connector (not included) into the air inlet port on the

tool (see Figure 2). Note: Use Teflon® Tape on all threaded connections.

3. Mix material according to the manufacutrer’s instructions, adding thinner if

needed. Mixture should be smooth and easily pourable. Lumps or foreign

objects should be removed by straining through a suitable paint filter or

cheesecloth.

4. Fill the cup no more than 3/4 full. Firmly attach the cup to prevent air leakage.

Avoid damage to the sealing surface of the cup and the gasket—damage to these parts will cause air leaks and

prevent the gun from spraying properly. If paint leaks around the needle pin packing gland, tighten the packing gland

nut just enough to stop the leak but not enough to interfere with movement of the needle pin. Apply light machine oil

to keep the packing soft and help avoid leaks.

5. Start the compressor and set the regulator to 25-50 PSI. NOTE: Be sure there is sufficient hose connected between

the gun and air supply to comfortable reach the work surface.

This spray gun is designed to operate best at pressures between 25-50 PSI. Never attempt to operate this spray gun at pressures in excess of 50 PSI.

6. Begin spraying. Hold the gun about 6 to 9 inches from the work surface and

while moving the gun from side to side, depress the trigger to begin applying

material. To avoid blobs, runs and lap marks, keep the gun in motion at all times

before, after and while the trigger is depressed (see Figure 6). Practice painting

on a piece of scrap material or cardboard until the test coating results are

acceptable, making adjustments as follows:

a. Fluid control knob (see Figure 2) - turn in a clockwise direction to close

and counterclockwise to open. This knob controls the amount of paint that is mixed with the air.

b. Air adjustment knob (see Figure 2) - for a full pattern, turn the knob in a

counterclockwise direction and for a round pattern, turn the knob clockwise. This knob is used to create the proper pattern of paint as it is sprayed from the spray gun.

Do not turn the air adjustment knob or the fluid control knob out past the first visible thread while the paint gun is under pressure or they could fly out and cause serious injury.

IMPORTANT: Keep the spray gun clean. To avoid clogging the air and paint passages and possibly ruining the spray gun, clean the spray gun immediately after each use. NOTE: Paint and other material dry quickly in the small passages rendering the gun useless due to the difficulty of removing hardened paint from the passages inside the gun. If the passages become clogged and the spray gun stops working, follow the instructions in “TO CLEAN PASSAGES” below.

After Each Use

Shut off the air supply to the tank and release the pressure in the tank before cleaning to

1. Drain and clean the cup. To clean the gun passages, put a small amount of thinner or approved solvent in the cup.

Attach the cup to the gun and spray the liquid through the gun while shaking the gun vigorously. Periodically pull and

release the trigger to help break loose dried-on material.

2. Wipe the gun and cup exterior with a solvent soaked rag.

3. When cleaning out water based paints or materials with water, spray mineral spirits through the gun afterwards to

prevent corrosion.

o Clean Clogged Passages

1. Disassemble the spray gun and soak all metal parts in thinner or appropriate solvent for 15-30 minutes. A longer

soaking time may be required for severely clogged passages. Clean the parts with a soft wire brush.

NOTICE: Do not use lye or other alkalis solutions to clean the spray gun. These solutions attack aluminum

alloys and will ruin the spray gun over time.

NOTICE: Never use metal objects to clean precisely drilled passages. Damaged passages will cause

improper spraying.

2. Apply light machine oil to to the leather packing. This will help prevent air leakage. If air leakage continues after

application of oil, the packing is probably worn out and should be replaced. The gun’s packing and o-rings will be

damaged by leaving the spray gun assembly immersed in solvent over extended periods.

avoid injury.

To avoid of the risk of fire and/or explosion, place cleaning rags and other flammable waste materials in a secured metal container. The container should be disposed of properly in accordance with local, state and federal regulations.

When blowing out the hose, the open end should be aimed away from any person to avoid blowing solvent into the eyes of skin causing possible injury.

TING INSTRUCTIONS (continued)

OPERA

TING INSTRUCTIONS (continued)

USER MAINTENANCE INSTRUCTIONS

Figure 5

Figure 6

5 - ENG

TROUBLESHOOTING GUIDE

SYMPTOM POSSIBLE CAUSE(S) CORRECTIVE ACTION

Gun does not spray Air hose connection at compres-

sor loose Canister loose Fluid tube, fluid tip or air caps loose, clogged or damaged Air pressure too low Material is too thick or needs straining

Fluid control knob closed

Material sags or runs Material improperly thinned

Movement of gun is too slow Gun held too close to work surface

Spray pattern is distorted Fluid tip partly blocked

Clogged air nozzle Material is too thick or needs straining

Gun not held at right angle to paint surface Air adjustment partially closed Fluid control too heavy

Spray pattern flutters Paint cup or fluid tube loose

Packing dry, worn or loose Material is too thick or needs straining

Paint cup is empty

Spray pattern is split Fluid control too lean

Air pressure too high Air adjustment open too far

Tighten and seal hose fittings with Teflon® tape if leaks are found. Tighten canister to gun. Clean parts with solvent per instructions in the “user maintenance” section. Adjust regulated air pressure to 25-50 PSI. Thin material according to manufacturer’s instructions and strain material using a paint strainer or cheesecloth. Adjust fluid control knob.

Thin material according to manufacturer’s instructions. Move at a moderate pace, parallel to surface. Keep the gun 6 to 9 inches from the work surface.

Clean fluid tip and nozzle Clean nozzle Thin material according to manufacturer’s instructions and strain material using a paint strainer or cheesecloth. Hold gun parallel to the paint surface.

Turn air adjustment knob counterclockwise. Adjust fluid control knob.

Tighten paint cup or fluid tube. Lubricate and or tighten Thin material according to manufacturer’s instructions and strain material using a paint strainer or cheesecloth. Fill paint cup.

Adjust fluid control knob. Adjust regulated air pressure to 25-50 PSI. Turn air adjustment knob clockwise.

OOL

SPECIFICA

TTOOL

SPECIFICA

Cup Capacity 1 Quart Air Inlet 1/4” NPT (male) Average SCFM Requirements 2.4 - 5.0 SCFM @ 25 - 50 PSI Maximum Working Pressure 50 PSI

6 - ENG

TIONS

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