Power Master PM-1600LC, PM-0800LC, PM-0800SLU, PM-1600SLU, PM-2400LC User Manual

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SOLAR
INVERTER
LCD DISPLAY
PURE SINE WAVE INVERTER
LC Series: Inverter + Battery Charger + UPS (ATS)
SLU Series: Inverter + Solar Charge Controller + Battery Charger + UPS
800W / 1600W / 2400W / 4000W / 6000W / 8000W
CONTENTS
1. INTRODUCTION .............................................……......... 2
2. SAFTY INSTRUCTION...................……...………….….... 3
3. CABLE CONNECTION..........................……..……..…..... 5
4. SYSTEM DESCRIPTION.............……........…….......…... 6
5. SOLAR INVERTER OPERATION..................................... 12
6. TROUBLE SHOOTING GUIDE.......................….….....… 17
7. OPERATION MODES OF THE SOLAR INVERTER........ 19
8. SPECIFICATION OF SOLAR INVERTER..............…....... 21
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1. INTRODUCTION
2. SAFTY INSTRUCTION
1.1 General Description
The Solar Inverter, a powerful all-in-one solution, delivers unsurpassed clean true sine wave output power and combines this with a selecta ble multistage battery charging current. Applicable for any kind of loads such as air conditioner, home appliances, consumer electronic and office equipments. This series features a durable&continuous 24 operation. The built-in 5-stage intelligent charger automatically charges any type of batteries without the risk of overcharge. The compact&modular de sign makes utility interactive installations easier and more cost effective. It is a high quality product that offers the best price/performance ratio in the industry.
1.2 Key features
1. Multiple microprocessor design base.
2. Compatible with both linear&non-linear load.
3. Stronger charger to support batteries of 500AH up.
4. 24 hours operation on the inverter.
5. DC start and automatic self-diagnostic function.
6. THD less than 3%.
7. High efficiency design to save electricity.
8. Low heat dissipation in long time operation
9. Design to operate under harsh environment 10 3U 19” Rack Mount or WALL Mounted design
2.1 Transporting
1. Disconnect all power cables if necessary.
2. Be careful not to damage the Solar Inverter while transporting.
3. Don‘t move the Solar Inverter upside down.
4. Please transport the Solar Inverter system only in the original packaging (to protect against shock and impact).
2.2 Positioning
1. Do not put the Solar Inverter on rugged or declined surface.
2. Do not install the Solar Inverter system near water or in damp
environments.
3. Do not install the Solar Inverter system where it would be exposed to direct sunlight or near heat.
4. Do not block off ventilation openings in the Solar Inverter system’s housing and don’t leave objects on the top of the Solar Inverter.
5. Keep the Solar Inverter far away from heat emitting sources.
6. Do not expose it to corrosive gas.
7. Ambient temperature : 0 - 40
2.3 Installation
1. Connect the Solar Inverter system only to an earthed shockproof socket
outlet.
2. Place cables in such a way that no one can step on or trip over them.
1.3 Important Notices
1. Read instructions carefully before operating the Solar Inverter.
2. Solar Inverter power connect instruction should be followed.
3. Please don‘t open the case to prevent danger.
5. Retain the load within the rating of Solar Inverter to prevent faults.
6. Keep the Solar Inverter clean and dry.
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2.4 Operation
3. CABLE CONNECTION
1. Do not disconnect the mains cable on the Solar Inverter system or the building wiring socket outlet during operations since this would cancel the protective earthing of the Solar Inverter system and of all connected loads.
2. The Solar Inverter has its own internal power source (batteries). The output terminals may be live even when the Solar Inverter is not connected to the AC supply.
3. Ensure that no fluids or other foreign objects can enter the Solar Inverter system.
2.5 Maintenance and Service
1. Caution - risk of electric shock. Even after the unit is disconnected from the mains power supply (building wiring socket outlet), components inside the Solar Inverter system are still connected to the battery and are still electrically live and dangerous. Before carrying out any kind of servicing and/or maintenance, disconnect the batteries and verify that no current is present.
2. Batteries may cause electric shock and have a high short-circuit current. Please take the precautionary measures specified below and any other measures necessary when working with batteries:
- remove wristwatches, rings and other metal objects
3.1 Inspection
1. The system may be installed and wired only by qualified electricians in accordance with applicable safety regulations.
2. When installing the electrical wiring, please note the nominal amperage of your incoming feeder.
3. Inspect the packaging carton and its content s fo r damage. Please inform the transport agency immediately should you find signs of damage. Please keep the packaging in a safe place for future use.
4. Please ensure that the incoming feeder is isolated and secured to prevent it from being switched back on again.
3.2 Connection
1. Solar Inverter Input Connection If the Solar Inverter is connected via the power cord, please use a proper socket with protection against electric current, and pay attention to the capacity of the socket.
2. Solar Inverter Output Connection The output of this model is with socket-types only (NEMA or IEC). Simply plug the load power cord to the output sockets to complete co nnection.
- use only tools with insulated grips and handles.
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4. SYSTEM DESCRIPTION
4.1 Front Panel Description for LCD Model
6. Warning LED (yellow): To indicate the Solar Inverter is in the status of overload, bypass and battery back-up.
7. Normal LED (green): To indicate the Solar Inverter is operatin g normally.
8. ON/TEST/MUTE key: It should be pressed with the control key simultaneously to switch on Solar Inverter, do Solar Inverter auto-test in normal AC mode and turn off the buzzer in battery operation.
4.2 Outline Description
1. LCD Display: This indicates the Solar Inverter operation information, including Solar Inverter status, input/output voltage, input/output frequency, battery voltage, battery capacity left, output load, inside temperature, and the times of history events.
2. Up-key: Use to select upward the Solar Inverter status on LCD Di splay.
3. Down-key: Use to select downward the Solar Inverter status on LCD Display. Beside, press it simultaneously with the Up-key to switch off the Solar Inverter.
4. Enter-Key: It is pressed with the Down-key to turn on the Solar Inverter. In battery operation mode, press it with Up-key at the same time to disable the buzzer. Beside, it is pressed to confirm and enter the item selected.
800W Rack Mount Type
5. Fault LED (red): To indicate the Solar Inverter is in fault condition because of inverter shutdown or over-temperature.
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1600W / 2400W Rack Mount Type
800W Wall Mounted Type
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1600W / 2400W Wall Mounted Type
4000W / 6000W / 8000W Wall Mounted Type
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5. Solar Inverter OPERATION
4. LCD Display Menu
5.1 Check Prior to Start Up
1. Ensure the Solar Inverter is in a suitable positioning.
2. Check input cord is secured.
3. Make sure the load is disconnected or in the “OFF” position.
4. Check if input voltage meets the Solar Inverter rating required.
5.2 Storage Instruction
Disconnect input power in rear panel if you will not use it for long period. If the Solar Inverter is stored over 3 months, please keep supplying power to the Solar Inverter for at least 24 hours to ensure battery fully recharged.
5.3 Operation Procedure for LCD Model
Please follow the instructions below for Solar Inverter operation.
1. Once the AC source is connected, the LCD Display shall light up immediately to display first the main menu of greeting context and the Normal LED is blinking to indicate ready to switch on
Use Up/Down key to select menu-displays of the LCD described below. This screen will refresh once the system power is enabled.
Rated Spec
Voltage
Status
the inverter.
2. By pressing the Enter-key and the Down-key simultaneously for 3 seconds,
the Solar Inverter will start up after two beep s and Normal LED lights up to indicate the power is from its inverter to the load.
3. When the Down-key and the Up-key are pressed simultaneously for 3
seconds, the inverter will be turned off af ter two beeps and the Solar Inverter is on the standby status (LCD display illuminates and No rmal LED is blinking) until AC source is disconnecte d.
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Frequency
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Battery Status
Output Voltage & Frequency Adjust
A. In this screen, press Enter-key to
enter the following steps for output voltage and frequency adjustment.
Output Power
History Record
Temperature
B. The cursor () will pop up to
indicate the output voltage and frequency newly selected.
C. Use Up or Down-key to adjust
the output voltage (if 220V configure, 220V, 230V, and 240V is selectable; if 110V configure, 110V, 115V, and 120V is selectable). Press Enter-key to confirm voltage and then the cursor will move to frequency selection. The output frequency (50Hz or 60Hz) can be adjusted by the same key operation.
D. Once the correct voltage is
selected, press Enter-key again to save the selection.
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Charging Current Adjust
6. TROUBLE SHOOTING GUIDE
6.1 For LCD Model
The following guideline may be helpful for basic problem solving.
A. In this screen, press Enter-key to
enter the following steps for general battery AH adju stment.
B. The cursor () will pop up to
indicate the battery AH newly selected.
C. Use Up or Down-key to select
the battery AH ( 100AH, 200AH, 300AH, 400AH, and 600AH selectable). Press Enter-key to confirm your battery AH.
D. Once the correct battery AH is
No. SOLAR INVERTER STATUS POSSIBLE CAUSE ACTION
AC utility power is normal. Solar Inverter is running normally, but fault LED lits
1
up. Buzzer beeps continuously.
AC utility power is normal but Solar Inverter is
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overloaded. Warning LED lits up and buzzer beeps per second.
AC utility power is normal. Warning LED does not fade
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out and buzzer beeps per
0.5 second.
1. Charger PCB is damaged.
2. Fan is damaged.
3. Unknown
Overload 100%< load<
125%
Overload 125%<
load<150%
1. Replace the charger PCB.
2. Replace the
fan.
3. Restart UPS
Please reduce the critical load to <100%.
Please reduce the critical load to <100%.
selected, press Enter-key again to save the selection.
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AC utility power is normal. Warning LED lits up and
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buzzer beeps continuously.
Overload 150%< load
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Please reduce the critical load to <100%.
7. OPERATION MODES OF THE SOLAR INVERTER
No. SOLAR INVERTER STATUS POSSIBLE CAUSE ACTION
AC utility power fails .The load is supplied by battery power. Buzzer alarm sounds every 4 seconds.
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AC utility fails. Solar Inverter is in battery backup mode. Buzzer alarm beeps every
7
second.
AC utility power fails. Solar Inverter has shut down
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automatically.
1. AC utility power failure.
2. AC input connection may be not correct.
Battery power is approaching low level.
Battery runs out Solar Inverter will
1. Reduce the less critical load in order to extend backup time.
2. Please check the rated input or connected line.
Solar Inverter will shut down automatically. Please save data or turn off the loads soon.
restart up when AC utility power is
7.1 Solar Inverter System Block Diagram
7.2 Normal Operation
There are two main loops when AC utility is normal: the AC loop and the battery charging loop. The AC output power comes from AC utility input and passes through static switch to support power to load. The battery charging voltage comes from AC utility input and converted by AC/DC charger to support battery-charging power.
restored.
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7.3 AC Utility Failure (Battery Mode)
The AC output comes from battery, passing through DC/AC inverter and static switch within the battery backup time.
8. SPECIFICATION OF SOLAR INVERTER
Model
Capacity VA / Watt
Nominal Voltage 220Vac ; 110Vac
PM-0800LC
PM-0800SLU
1.2KVA / 800W
PM-1600LC
PM-1600SLU
2.4KVA / 1600W
PM-2400LC
PM-2400SLU
3.6KVA / 2400W
Acceptable Voltage Range
Frequency 50Hz / 60Hz ( 45Hz - 70Hz)
Input
Voltage Range
Voltage
Voltage Regulation (Batt. Mode)
Frequency 50Hz or 60Hz Frequency Regulation
Output
(Batt. Mode) Power Factor 0.8
Waveform Pure Sine Wave
Line Low Transfer 120VAC ± 2% ; 60VAC ± 2%
Line Low Return 130VAC ± 2% ; 65VAC ± 2%
Line High Transfer 275VAC ± 2% ; 135VAC ± 2%
Line High Return 260VAC ± 2% ; 130VAC ± 2%
220Vac (230V or 240VAC re-settable via LCD
110Vac (115V or 120VAC re-settable via LCD
120-275Vac ; 60-135Vac
panel);
panel)
< 3% RMS for entire battery voltage range
±0.1Hz
Efficiency > 75% > 80%
Overload Protection
Transfer Time Typical * < 8 ms.
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Line Mode Circuit Breaker
Battery Mode 110% ~ 150% for 30 sec., > 150% for 200 ms
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Model
Capacity VA / Watt
Battery Voltage 12Vdc 24Vdc 24Vdc
PM-0800LC
PM-0800SLU
1.2KVA / 800W
PM-1600LC
PM-1600SLU
2.4KVA / 1600W
PM-2400LC
PM-2400SLU
3.6KVA / 2400W
Model
Capacity VA / Watt
Nominal Voltage 220Vac ; 110Vac 220Vac only
PM-4000LC
PM-4000SLU
5KVA / 4000W
PM-6000LC
PM-6000SLU
6KVA / 6000W
PM-8000LC
PM-8000SLU
8KVA / 8000W
Battery
Display LCD
LED Normal (Green), Warning (Yellow), Fault (Red)
Audible Alarm
Environment
Physical
Backup Time (at full load) * long time available
Max. Charging Current
(5 steps selectable) *
LCD
Battery Mode Beeping every 4 seconds
Low Battery Beeping every second
Inverter Fault Beeping Continuously
Overload Beeping twice per second
Operation Temperature 0-40 degree C; 32-104 degree F
Relative Humidity 0-95% non-dondensing
Audible Noise Less than 55dBA (at 1M)
Net Weigh (Kgs) 12.00 24.00 31.50 (WxHxD)mm Rack Mount 440*132*290 440*132*360 440*132*360
> 40A > 50A
Solar Inverter status, I/P&O/P Voltage
Frequency, Load%,
Battery Voltage & %, Charge current *,
Temperature, Model
Input
Output
Acceptable Voltage Range
Frequency 50Hz / 60Hz ( 45Hz - 70Hz)
Voltage Range
Voltage
Voltage Regulation (Batt. Mode)
Frequency 50Hz or 60Hz Frequency Regulation
(Batt. Mode) Power Factor 0.8 1.0
Waveform Pure Sine Wave
Line Low Transfer 120VAC ± 2% ; 60VAC ± 2% 120VAC ± 2%
Line Low Return 130VAC ± 2% ; 65VAC ± 2% 130VAC ± 2%
Line High Transfer 275VAC ± 2% ; 135VAC ± 2% 275VAC ± 2%
Line High Return 260VAC ± 2% ; 130VAC ± 2% 260VAC ± 2%
120-275Vac ; 60-135Vac 120-275Vac
220Vac (230V or 240VAC re-settable via LCD
panel);
110Vac (115V or 120VAC re-settable via LCD
panel)
< 3% RMS for entire battery voltage range
±0.1Hz
(WxHxD)mm Wall Mounted 298*400*150 298*450*190 298*450*190
* Feature on SLU models only.
Specifications are subje cte d to change without prior notice.
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Efficiency > 80%
Overload Protection
Transfer Time Typical * < 8 ms.
Line Mode Circuit Breaker
Battery Mode 110% ~ 150% for 30 sec., > 150% for 200 ms
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Model
Capacity VA / Watt
Battery Voltage 24Vdc 48Vdc
PM-4000LC
PM-4000SLU
5KVA /
4000W
PM-6000LC
PM-6000SLU
6KVA / 6000W
PM-8000LC
PM-8000SLU
8KVA / 8000W
Battery
Display LCD
LED Normal (Green), Warning (Yellow), Fault (Red)
Audible Alarm
Environment
Physical
Backup Time (at full load) * long time available
Max. Charging Current
(5 steps selectable) *
LCD
Battery Mode Beeping every 4 seconds
Low Battery Beeping every second
Inverter Fault Beeping Continuously
Overload Beeping twice per second
Operation Temperature 0-40 degree C; 32-104 degree F
Relative Humidity 0-95% non-dondensing
Audible Noise Less than 55dBA (at 1M)
Net Weigh (Kgs) 49.20 51.40 55.00 (WxHxD)mm Wall Mounted 415*600*260 415*600*260 415*600*260
> 40A > 60A
Solar Inverter status, I/P&O/P Voltage
Frequency, Load%,
Battery Voltage & %, Charge current *,
Temperature, Model
* Feature on SLU models only.
Specifications are subje cte d to change without prior notice.
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