Powermania Turbo M212V2, Turbo M220V2, Turbo M320V2, Turbo M230V2, Turbo M330V2 Operation Manual

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Model # 12V Output Max. Output
Battery System (DC)
12V 24V 36V 48V
Turbo M212V2 2 12 Amps
Turbo M220V2 2 20 Amps
Turbo M320V2 3 20 Amps
Turbo M230V2 2 30 Amps
Turbo M430V2 4 30 Amps
Turbo M240V2 2 40 Amps
Turbo M340V2 3 40 Amps
Turbo M440V2 4 40 Amps
Turbo MV2 series battery charger
Operation Manual
R
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Important Notice
This manual contains important safety, operation, and installation instructions. Please read all
instructions before using your Powermania Turbo MV2 onboard battery charger.
This charger is designed to charge only Lead Acid type 12V DC batteries; Flooded Lead-Acid,
AGM (Absorbent Glass Mat), and GEL (Gelled Electrolyte Lead-Acid). Use of this product to
charge other types of batteries may cause batteries to burst and result in personal injuries. If
you are unsure about the type of battery, please consult with battery manufacturers.
WARNING:
Working in the vicinity of lead acid batteries is dangerous. Batteries generate explosive
gases during normal operation. For this reason it is extremely important to follow the safety
instructions each time you use the charger.
Do NOT use the charger with a 2-pin AC adapter or extension cord. Do NOT cut or make
any modification to the factory equipped AC power cord. Doing so can result in serious
personal injury.
DO NOT USE 2-PIN AC ADAPTER/EXTENSION CORD
The charger MUST ONLY be connected to a properly grounded AC outlet that is protected
by Ground Fault Circuit Interrupter (GFCI) breaker.
CONNECT ONLY TO PROPERLY GROUNDED OUTLET
The AC power cord MUST be UNPLUGGED from the outlet BEFORE connecting any DC
wires to the batteries or making any DC wiring connection change. Failure to do so may
cause electrical shock resulting in serious personal injury or death.
WARNING:
CHECK BATTERY TYPE
RISK OF EXPLOSIVE GASES!
WARNING:
CAUTION:
DANGER:
ALWAYS UNPLUG AC POWER CORD BEFORE MAKING ANY DC WIRING CONNECTION
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Contents
Introduction ................................................................................................................ ....3
Personal safety precautions ...........................................................................................3
Precautions prior to charge battery ............................................................................... 3
Box contents ................................................................................................................... 4
Specifications ................................................................................................................. 5
Feature Highlights .......................................................................................................... 8
Installing the charger .................................................................................................... 10
Select battery type ....................................................................................................... 11
Connect the DC cables ................................................................................................ 12
Operating the charger .................................................................................................. 17
LED indicator descriptions ........................................................................................... 17
Troubleshooting ............................................................................................................ 18
Fuse replacement instruction .......................................................................................19
Maintaining the charger ...............................................................................................20
Warranty and service information ................................................................................20
Contact information ......................................................................................................20
Warranty card ...............................................................................................................22
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Introduction
Thank you and congratulations on your new purchase of the Powermania Turbo MV2 series
onboard battery charger. This charger is waterproof, corrosion-resistant and shock-resistant—
ideal for recharging and maintaining 12V DC batteries in various marine applications and other
harsh environments.
Featuring Automatic 3-Stage Smart Charge and Battery Selector, this charger is designed to
charge and maintain various types of 12V DC batteries using full automation. Our charging
process has been proven to bring out the batteries’ full potential charge after each charging
session while also extending the lifespan at the same time.
The Turbo MV2 also comes equipped with extensive safety features and intuitive LED indicators
to help protect your investment. Please visit our website www.powermaniausa.com for the latest
product updates and information.
1. Someone should be within range of your voice or close enough to come to your aid when
working near a Lead-acid battery.
2. Always work in a well-ventilated area away from ignition sources.
3. Have plenty of fresh water and soap nearby in case battery acid comes in contact with
skin, clothes, or eyes.
4. Wear complete eye protection and protective clothing. Avoid touching your eyes while
working near batteries.
5. If battery acid contacts your skin or clothing, wash them immediately with soap and water.
If acid enters eyes, immediately flood the eyes with running cold water for at least ten (10)
minutes and get medical attention.
6. Never smoke or allow an open flame near batteries.
7. Do not drop any type of metal tool onto battery terminals as that may cause a spark or
short-circuit which may result in an explosion or fire.
8. Remove all personal metal items such as rings, bracelets, necklaces, and watches when
working near batteries. A battery can cause short circuit currents that are high enough to
weld metals and cause serious burns.
INTRODUCTION
• Do not charge outside of battery manufacturer’s recommended temperature conditions.
• Do not use this charger to charge dry cell batteries for home appliances.
• Do not operate the charger if any of the prewired cables or LED’s are damaged.
• Make sure all onboard connected electronic devices are powered off.
• If a battery needs to be removed from the vehicle or boat to be charged, always remove the
PERSONAL SAFETY PRECAUTIONS
PRECAUTIONS PRIOR TO CHARGING BATTERY
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Safety Precautions
grounded negative terminal from the battery first.
• Be sure to have enough open space around the battery for good ventilation during charge.
Gas fumes can be vented amd blown away by using a piece of cardboard or other non-
metallic material as a fan.
• Wear full eye protection when cleaning battery terminals to prevent corrosive materials from
coming in contact with eyes.
• Add distilled water in each cell until battery acid reaches levels specified by battery manu-
facturer. Do not overfill. For batteries without cell caps, follow the recharging instructions
provided by battery manufacturers.
• If necessary, use only industrial grade, UL approved extension cord that connects to the
charger. When using an extension cord, connect the charger end first before you plug the
extension cord to a power outlet. When unplugging, unplug the end connecting to power
outlet first, and then unplug the end connects to the charger.
• Make sure the AC power outlet you are connecting the charger to is GFCI (Ground Fault
Circuit Interrupt) protected.
BOX CONTENTS
• Turbo MV2 series charger prewired with one AC power cord and DC output cables
• Operation manual / Registration card
• 4 installation screws
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Specifications
M212V2 M220V2 M320V2 M230V2
Manufacturer’s P/N 58201 58203 58204 58205
Max. Input
Current (@120V AC)
3.0 Amps 4.7 Amps 4.7 Amps 7.0 Amps
# 12V Output
(Prewired)
2 2 3 2
Maximum
Output
12 Amps 20 Amps 20 Amps 30 Amps
Output Voltage
Configuration
12/24V DC 12/24V DC 12/24/36V DC 12/24V DC
Weight 6.5 lb. 7.7 lb. 8.2 lb. 13.0 lb.
Dimension
(Inch)
8
1
/
4 x 5
3
/
4 x
2
3
/
4
8
1
/
4 x 5
3
/
4 x
2
3
/
4
8
1
/
4 x 5
3
/
4 x
2
3
/
4
10
3
/
4 x 7 x 3
1
/
4
Cooling Fan No Yes Yes Yes
SPECIFICATIONS
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M330V2 M430V2 M240V2 M340V2 M440V2
58206 58207 58208 58209 58210
7.0 Amps 7.0 Amps 9.3 Amps 9.3 Amps 9.3 Amps
3 4 2 3 4
30 Amps 30 Amps 40 Amps 40 Amps 40 Amps
12/24/36V DC
12/24/36/48V
DC
12/24V DC 12/24/36V DC
12/24/36/48V
DC
13.5 lb. 14.0 lb. 13.5 lb. 14.0 lb. 14.5 lb.
10
3
/
4 x 7 x 3
1
/
4 10
3
/
4 x 7 x 3
1
/
4 10
3
/
4 x 7 x 3
1
/
4 10
3
/
4 x 7 x 3
1
/
4 10
3
/
4 x 7 x 3
1
/
4
Yes Yes Yes Yes Yes
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Specification (All models)
Nominal input voltage: 120/240V AC
Nominal input frequency: 50/60Hz
Nominal output voltage/bank: 12V DC
Battery type setting: 1. Flooded (Lead-Acid) / AGM
2. GEL
3. AGM+
Max. Absorption time: 4 hours
Output cable length: 6 feet / 182 cm
Power cord length: 6 feet / 182 cm
LED indicators (top): 1. Power
2. Monitor
3. Over-voltage indicator
4. Overheat indicator
5. AGM+ charge mode
6. GEL (Gel Cell) charge mode
7. Flooded (Lead-Acid)/AGM charge mode
LED indicators (bottom): Charge status / DC connection check
Feature highlights: Adaptive Loading
3-Stage Smart Charge
Battery Type Selector
Safety features: Ignition Protection
Overheat Protection
Over-Current Protection
Over-Voltage Protection
Reverse Polarity Protection
Short Circuit Protection
Design standard & Compliances: FCC Part 15 Class A
IP65 (Splash-proof)
Marine UL 1236
CSA C22.2 No. 107.2
California Energy Commission (CEC)
SPECIFICATIONS
(All models)
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