PowerMadd 51060 User Manual

POWERMADD 1 PP5084 REV B 651-462-8465 www.powermadd.com
POWERMADD®
Arctic Cat Seat Wedge
Fits ZR, ZL, Z, ZRT AND MOUNTIAN CAT
PLEASE READ ALL INSTRUCTIONS CAREFULLY PRIOR TO INSTALLATION
1. Through the rear storage compartment of the OEM seat access and remove the two
factory nuts and washers that secure the seat. (save washers for later use)
2. Remove four screws holding down the shroud around the steering post and also the small
dash panel. (Figure 1)
3. Locate the six pre-drilled holes in the bottom of the seat wedge. Using a pencil, lightly mark
the location of the six holes on the side of the seat wedge.
4. Slide the seat wedge into place by lifting the seat/gas tank assembly. On the side of the
tunnel, mark a line that matches up with the lines drawn earlier on the sides of the seat wedge (Figure 2). NOTE: The seat wedge does not align perfectly with the seat and tunnel when installed on a sled with a 121” track. (Figure 2)
5. Once the lines are marked on the tunnel, remove the seat wedge from the machine.
6. Lift the seat/gas tank and unplug the tail light wire. Be caution when moving the seat/gas
tank as to not damage the fuel line.
7. Gently pull the seat/gas tank towards the back of the sled to get access to the top of the
tunnel. Now the seat can be moved to access the tunnel. NOTE: For easier access to the tunnel, remove the gas line so the seat/gas tank can be removed completely from the sled.
8. Using the supplied template, align the marks drawn on the side of the tunnel with the
lines on the template (Figure 3). Be sure to center the template on the tunnel.
9. Using a punch, mark the holes location on the tunnel as indicated on the template. Do this
for all six holes.
10. Drill the six marked locations with a ¼” drill bit. Be careful not to drill to deep and
puncher the track.
NOTE: If installing on a short track, use the template to drill a 1” hole on top of the seat wedge as shown in (Figure 4). Then drill a second 1” hole as shown in (Figure 5) to install the tail light wires.
11. Slide the seat/gas tank and Seat Wedge into place and line it up to the marks you drew in
step 5. Make sure that the tail light wiring harness is routed through the holes(short track only), plugged in and tucked inside the wiring harness channel.
12. Remove the four rear suspension bolts (Circled in Figure 6) and lift the back of the sled
enough to get access to the underside of the tunnel (Figure 6).
13. Secure the Seat Wedge to the tunnel using the six # 10 x 3/4” Torx screws with #10
washer from underneath the tunnel. Helpful hint: It is best to install the two front Torx screws first and then the two rear Torx screws. Only partially tighten screws until all
POWERMADD PP5083 REV A
800.435.6881
www.powermadd.com
2
screws have been started; then tighten all six screws securely. Caution: Do not over­tighten screws.
14. Using the original seat hold down washers and newly supplied screws, attach the seat to
the Seat Wedge through the rear storage compartment. Tighten until secure.
15. Reinstall the four rear suspension bolts.
16. Do a final check to make sure everything is lined up and securely installed. Your
finished installation should as it appears in Figure 3. After your final check, your new Seat Wedge Riser installation is complete and you are ready to ride.
Limited Warranty
Your Seat Wedge comes with a non-transferable 1 year Warranty from the original purchase date against manufacturer defects in workmanship and material under use it was intended for. This warranty relates to the rotationally molded Seat Wedge only; no other wiring, hardware, or electrical components would apply. No other warranties are expressed or implied and by consumer purchase, releases PowerMadd and any other of their affiliates harmless from any other possible claim except as in the stated warranty. PowerMadd shall not be liable for damage or injury caused by defective materials or workmanship. Consumer is responsible to insure installation is performed correctly in a safe and responsible manner. PowerMadd may elect to repair or replace this product, but is the sole judge of any defects in this product. This warranty does not cover any labor costs to remove or reinstall this product.
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