PowerMadd 13732 User Manual
POWERMADD®Arctic Cat CargoCaddy
TM
Installation Instructions for Part No. 13732
NOTE: This instruction sheet #PP5042 is for Arctic Cat snowmobiles that utilize the 2000 and newer ZR chassis with a
500 or 600 engine. Older Arctic Cat snowmobiles like the 1997 and older ZR chassis and all ZRT chassis should use the
universal instruction sheet #PP5011.
HARDWARE INLCUDED: TOOLS REQUIERED: OTHER AVAILABLE MODELS:
Description Power Drill Part No. Description
Qty
1 CargoCaddy 7/32 & 3/16 Drill Bit 13730 Universal
3 Dividers Pop Rivet Gun 13731 Polaris Edge Chassis
5 Foam Top Pads Center Punch 13733 Ski-Doo MXZ Chassis
1 Foam Bottom Scissors
2 Spare Belt Clips Tape
12 3/16 Pop Rivets
2 Mounting Brackets
WARNING: Read all instruction prior to installation. Never work on a snowmobile while snowmobile is running.
Before any drilling is done to your snowmobile, take adequate precautions to be sure no debris will end up in your
clutches or any other areas that may cause damage or injury. If possible, remove the clutch guard from the
snowmobile before drilling any holes or doing any riveting, this will make installation cleaner and easier.
Step 1: Drill through the bottom of the CargoCaddy from inside at all six
numbered bosses with a 7/32 drill bit.
Step 2: Sandwich the belt clips between the bottom of the CargoCaddy and the top of the brackets and fasten using
six rivets as shown in the picture.
Step 3: Remove any previously installed spare spark plug or drive belt holders from the top of the clutch guard that
will interfere with the CargoCaddy.
®
POWERMADD
1-800-435-6881
www.powermadd.com
PP5042 REV A
Step 4: Carefully cut out the paper mounting template along the dotted line. NOTE: It will be easier to line up
with the clutch guard if the template is cut out accurately.
Step 5: Tape the paper template on top of the clutch guard, lining up the two
solid lines with the outside edges of the hinge and the left edge with the
edge of the guard. The four rivets for the hinge should be centered in the
slotted cutouts in the paper template.
Step 6: Place the CargoCaddy on the clutch guard with clutch guard installed in
the snowmobile. Line up the six holes in the brackets and the six marks
on the template. Make sure the CargoCaddy isnt touching the engine or
any other components. Also check to see if the hood closes properly.
Step 7: Use a center punch to mark the six locations to drill through the clutch guard. Be sure to make your marks as
close to the center of the circle as possible.
Step 8: Remove the paper template and drill through the clutch guard with a
7/32 drill bit at the six locations. You may want to start with a smaller
bit to keep the holes centered on the marks.
Step 9: The six holes in the brackets the CargoCaddy should line up with the
holes you just drilled in the clutch guard. Insert the rivets by hand, but if
a couple holes dont match up, first complete riveting the ones you were
able to insert. Then use a 3/16 drill bit to re-drill the holes that didnt
match up. You will now be able to insert the last rivets and complete the
riveting.
Step 10: Position each of the 5 top foam pieces to the underside of the cover,
between each of the 4 reference lines. Remove adhesive backer from
each foam piece and affix to lid. NOTE: Adhesive cannot be
repositioned.
Step 11: Place bottom foam liner into bottom of CargoCaddy and install dividers
into desired positions.
LIMITED WARRANTY
OWERMADD
P
intended. P
P
OWERMADD
warranty does not cover any labor costs to remove or reinstall this product and is effect for one year from the original
purchase date.
warrants this product to be free from defects in material and workmanship under use for the purpose it was
OWERMADD
may elect to repair or replace this product, but is the sole judge of any defects in their product. This
shall not be liable for damage or injury caused by defective materials or workmanship.
POWERMADD
®
1-800-435-6881
www.powermadd.com
PP5042 REV A
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