PowerLand PD4000 User Manual

Owner’s Manual
4000 WATT GASOLINE 6.5HP
This manual provides information regarding the operation and maintenance of these products. We have made every effort to ensure the accuracy of the information in this manual. We reserve the right to change this product at any time without prior notice.
Please keep this manual available to all users during the entire life of the generator.
FEATURES
·
Powerful Enough to Run Essential Appliances
·
During Power Outages
·
120 and 240 Volt AC Outputs
·
12V DC Output for Automotive Battery Charging
·
Low Oil Automatic Shutof f
·
Circuit Breaker for Overload Protection
·
Max Fuel Tank Capacity
·
Handles and Wheels For Extra Mobility
·
Meets EPA and CARB emissions standards
TABLE OF CONTENTS
GENERAL SAFETY PROCEDURES………………………………………………………………1 PACKAGE CONTENTS…………………………………………………………………………….4 GENERATOR COMPONENTS……………………………………………………………………..5
PREPARING THE GENERATOR FOR USE....…...............………………………………………6
Using the Generator for the First Time....................................…………………………...6
Step 1-Add Oil.………………………………….…………………………………..6
Step 2- Add Gasoline.…………………………………………………....................7
Step 3- Ground the Generator...................……………………………………….7
Subsequent Use of the Generator.....................…………………………………………..8
Step 1- Check the Oil..........................……………………………………………..8
Step 2-- Check the Gas Level......................……………………………………...8
Step 3- Ground the Generator...................………………………………………..8
STARTING THE GENERATOR...................……………………………………………………….9
USING THE GENERATOR...................………………………………………………………….10
AC Usage........................…………………………………………………………………10
DC Usage......................…………………………………………………………………..12
STOPPING THE GENERATOR....................……………………………………………………13
MAINTENANCE / CARE.........................………………………………………………………13
Cleaning the Generator............................................……………………………………13
Checking the Oil.........................…………………………………………………………14
Changing/Adding Oil..………………………………………………………………………14
Air Cleaner Maintenance..……………………………………………………………..15
Fuel Filter Cup Cleaning…………………………………………………………………….16
Spark Plug Maintenance....………………………………………………………………..16
Emptying the Gas Tank..………………………………………………………………….17
STORAGE / TRANSPORT PROCEDURES.................................……………………………..17
SPECIFICATIONS.....................................................……………………………………………17
TROUBLESHOOTING .............................................……………………………………………18
WIRING DIAGRAM .................................................……………………………………………20
EXPLODED VIEW AND PARTS LIST....................................…............……………………….21
Notice Regarding Emissions
Engines that are certified to comply with California and U.S. EPA emission regulations for SORE (Small Off Road Equipment), are certified to operate on regular unleaded gasoline, and may include the following emission control systems: (EM) Engine Modifications and (TWC) Three-Way Catalyst (if so equipped).
GENERAL SAFETY PROCEDURES
Please familiarize yourself with the following safety symbols and words: The safety alert symbol is used with one of the safety words (DANGER, CAUTION, or WARNING) to alert you to hazards. Please pay attention to these hazard notices both in this manual and on the generator.
DANGER: Indicates a hazard that will result in serious injury or death if instructions are not followed.
WARNING: Indicates a strong possibility of causing serious injury or death if instructions are not followed.
CAUTION: Indicates a possibility of personal injury or equipment damage if instructions are not followed.
DANGER: This generator produces poisonous carbon monoxide gas when running. This gas is both odorless and colorless. Even if you do not see or smell gas, carbon monoxide may still be present. Breathing this poison can lead to headaches, dizziness, drowsiness, and eventually death.
·Use outdoors ONLY in non-confined areas.
·Keep several feet of clearance on all sides to allow proper ventilation of the generator.
WARNING: The exhaust from this product contains chemicals known to the State
of California to cause cancer, birth defects, or other reproductive harm.
WARNING: This generator may emit highly flammable and explosive gasoline vapors, which can cause severe burns or even death. A nearby open flame can lead to explosion even if not directly in contact with gas.
·Do not operate near open flame.
·Do not smoke near generator.
·Always operate on a firm, level surface.
·Always turn generator off before refueling. Allow generator to cool for at least 2 minutes
before removing fuel cap. Loosen cap slowly to relieve pressure in tank.
·Do not overfill gas tank. Gas may expand during operation. Do not fill to the top of the
tank.
·Always check for spilled gas before operating.
·Empty gasoline tank before storing or transporting the generator.
·Before transporting, turn fuel valve to off and disconnect spark plug.
WARNING: This generator produces heat when running. Temperatures near
exhaust can exceed 150°F (65°C).
·Do not touch hot surfaces. Pay attention to warning labels on the generator denoting hot parts of the machine.
·Allow generator to cool several minutes after use before touching engine or areas which heat during use.
CAUTION: Misuse of this generator can damage it or shorten its life.
·Use generator only for its intended purposes.
·Operate only on dry, level surfaces.
·Allow generator to run for several minutes before connecting electrical devices.
·Shut off and disconnect any malfunctioning devices from generator.
·Do not exceed the Wattage capa city of the generator by plugging in more electrical devices
than the unit can handle (see "PRECAUTIONS-OVERLOADING THE GENERAT OR").
·Do not turn on electrical devices until after they are connected to the generator.
·Turn off all connected electrical devices before stopping the generator.
WARNING: This generator produces powerful voltage, which can result in
electrocution.
·ALWA YS ground the generator before using it (see the "Grounding the Generator" portion
of the "PREPARING THE GENERATOR FOR USE" section).
·Generator should only be plugged into electrical devices, either directly or with an extension cord. NEVER connect to a building electrical system without a qualified electrician. Such connections must comply with local electrical laws and codes. Failure to comply can create a backed, which may result in serious injury or death to utility workers.
·Use a ground fault circuit interrupter (GFCI) in highly conductive areas such as metal decking or steel work. GFCIS are available in-line with some extension cords.
·Do not use in rainy or wet conditions.
·Do not touch bare wires or receptacles (outlets).
·Do not allow children or non-qualified persons to operate.
In addition to the above safety notices, please familiarize yourself with the safety and
hazard markings on the generator.
PACKAGE CONTENTS
Your generator comes with the items listed below. Please check to see that all of the
following items may be included with your generator, depending on your generator model.
Screw driver
Spanner
Spark plug wrench
GENERATOR COMPONENTS
Please familiarize yourself with the locations and functions of the various components and
controls of your generator.
(1) Air cleaner- a removable, cleanable, sponge-like element that limits the amount of dirt
pulled into the engine.
(2) Choke lever- Adjusts the amount of air let into the engine. (3) Fuel Gauge- Indicates the amount of fuel in the tank.
(4) Fuel Cap- Access to the fuel tank for adding fuel. (5) Circuit Breaker- Reset switch that protects the generator from electrical overload. (6) 120/ 240 Volt AC Receptacle- Use to connect electrical devices that run 120 and/or
240 Volt, 60Hz, single phase, AC current (NEMA L14-30).
(7) Ground Terminal- Connect grounding wires here to properly ground unit. (8) 120 Volt AC Receptacle- Use to connect electrical devices that run 120 Volt, 60 Hz,
single phase, AC current (2×duplex GFCI).
(9) Volt Meter- Provides reading of voltage output.
(10) l2V DC Receptacle- Use for charging 12 Volt automotive-type batteries only. (11) Oil Filler Cap- Use to Add oil or checking the oil. (12) Oil Fill and Dipstick- Location for checking and filling engine oil. (13) Engine Switch- Used to start/stop engine. (14) Recoil Starter- Pull-cord for starting engine. (15) Fuel Filter Cup- Traps dirt and water from fuel before it enters the engine. (16) Fuel valve- Allows fuel to enter engine. (17) Spark plug- Provides proper engine ignition. (18) Muffler- Reduces engine noise.
PREPARING THE GENERA TOR FOR USE
Using the Generator for the First Time
If you are using the generator for the first time, there are a few steps you must take to prepare it for operation.
Step 1- Add oil
The generator requires engine oil to operate properly. The generator, when new from the package, contains no oil in the crankcase. You must add the proper amount of oil before operating the generator for the first time. This amount, which is equal to the oil capacity of the engine crankcase, can be found on the chart in figure 1. When filling the engine with oil in the future, please refer to this chart.
Model number PD4000
Engine oil capacity
20 fluid oz.
Figure 1- Generator Oil Capacity
CAUTION:
· Do not apply engine oil with additives or 2-stroke gasoline engine oil, as they haven’t
enough lubrication, which may shorten the engine’s service life.
·Engine oil recommended: SAE 10W-30. As viscosity varies with regions and temperatures, so the lubricant has to be selected in accordance with our recommendation.
To add oil, follow these steps: l. Make sure the generator is on a level surface.
2. Unscrew the oil filler/dipstick cap from the engine as shown in figure 2.
3. Using a funnel, add the appropriate amount of oil, as found in figure 1, into the crankcase.
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