Power Integrations TOP209, TOP210 User Manual

Page 1
®
查询TOP209供应商
TOP209/210
®
TOPSwitch
Three-terminal Off-line PWM Switch
Product Highlights
Cost Effective Switcher for Low Power Applications
Replaces linear power supplies
Replaces discrete switcher and 20 to 50 components cuts cost, increases reliability
Stand-by power supplies for Green or energy efficient
products such as personal computers, monitors, UPS, copiers, fax machines, etc.
Housekeeping or "keep-alive" power supply applications such as TV, appliances, industrial control and personal computers
Meets 'Blue Angel' low power stand-by specification
Controlled MOSFET turn-on reduces EMI and EMI filter
costs
80% smaller and lighter compared to linear supply
50% smaller compared to discrete switcher
Family
+
Wide-Range
DC Input
-
Figure 1. Typical Application.
TOPSwitch
D
S
CONTROL
C
PI-2043-052397
Over 80% Efficiency in Flyback Topology
Built-in start-up and current limit reduce DC losses
Low capacitance 700 V MOSFET cuts AC losses
CMOS controller/gate driver consumes only 6 mW
70% maximum duty cycle minimizes conduction losses
Simplifies Design – Reduces Time to Market
Supported by reference design boards
Integrated PWM Controller and 700 V MOSFET in
industry standard eight pin DIP package
Only one external capacitor needed for compensation, bypass and start-up/auto-restart functions
Easily interfaces with both opto and primary feedback
System Level Fault Protection Features
Auto-restart and cycle by cycle current limiting functions handle both primary and secondary faults
On-chip thermal shutdown with hysteresis protects the entire system against overload
Description
The TOP209/210 implements all functions necessary for an off-line switched mode control system: high voltage N-channel power MOSFET with controlled turn-on gate driver, voltage mode PWM controller with integrated oscillator, high voltage start-up bias circuit, bandgap derived reference, bias shunt regulator/error amplifier for loop compensation and fault
TOPSwitch
ORDER
NUMBER
TOP209P TOP209G TOP210PFI TOP210G
protection circuitry. Compared to discrete MOSFET and controller or self oscillating (RCC) switching converter solutions, a TOPSwitch integrated circuit can reduce total cost, component count, size, weight and at the same time increase efficiency and system reliability. The TOP209/210 are intended for 100/110/230 VAC off-line Power Supply applications in the 0 to 8 W (0 to 5 W universal) range.
PACKAGE
DIP-8
SMD-8
DIP-8
SMD-8
Selection Guide
OUTPUT POWER RANGE
230 VAC or
110 VAC
w/Doubler
0-4 W
0-8 W
85-265
VAC
0-2 W
0-5 W
August 1997
Page 2
TOP209/210
CONTROL
Z
C
SHUNT REGULATOR/
ERROR AMPLIFIER
I
FB
OSCILLATOR
R
E
V
C
D
MAX
CLOCK
SAW
0
INTERNAL SUPPLY
SHUTDOWN/
AUTO-RESTART
POWER-UP
THERMAL
SHUTDOWN
HYSTERESIS
­+
PWM
+
-
RESET
WITH
­+
5.7 V
5.7 V
4.7 V
COMPARATOR
1
÷ 8
+
-
V
I
LIMIT
CONTROLLED
TURN-ON
GATE
DRIVER
SRQ
Q
LEADING
EDGE
BLANKING
MINIMUM
ON-TIME
DELAY
DRAIN
Figure 2. Functional Block Diagram.
Pin Functional Description
DRAIN Pin:
2
Output MOSFET drain connection. Provides internal bias current during start-up operation via an internal switched high­voltage current source. Internal current sense point.
CONTROL Pin:
Error amplifier and feedback current input pin for duty cycle control. Internal shunt regulator connection to provide internal bias current during normal operation. It is also used as the supply bypass and auto-restart/compensation capacitor connection point.
SOURCE Pin:
Control circuit common, internally connected to output MOSFET source.
SOURCE (HV RTN) Pin:
Output MOSFET source connection for high voltage return.
N/C
N/C
1
2
3
4
SOURCE
CONTROL
P Package (DIP-8)
G Package (SMD-8)
Figure 3. Pin Configuration.
PI-1742-011796
8
SOURCE (HV RTN)
7
N/C
6
N/C
5
DRAIN
PI—2044-040901
SOURCE
A
2
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TOP209/210
PI-2047-060497
D
MAX
D
MIN
I
CD1
Duty Cycle (%)
IC (mA)
2.5 6.5
Slope = PWM Gain
-16%/mA
I
B
Auto-restart
TOPSwitch
Family Functional Description
TOPSwitch is a self biased and protected linear control current-to-duty cycle converter with an open drain output. High efficiency is achieved through the use of CMOS and integration of the maximum number of functions possible. CMOS significantly reduces bias currents as compared to bipolar or discrete solutions. Integration eliminates external power resistors used for current sensing and/or supplying initial start-up bias current.
During normal operation, the internal output MOSFET duty cycle linearly decreases with increasing CONTROL pin current as shown in Figure 4. To implement all the required control, bias, and protection functions, the DRAIN and CONTROL pins each perform several functions as described below. Refer to Figure 2 for a block diagram and Figure 6 for timing and voltage waveforms of the TOPSwitch integrated circuit.
Control Voltage Supply
CONTROL pin voltage VC is the supply or bias voltage for the controller and driver circuitry. An external bypass capacitor closely connected between the CONTROL and SOURCE pins is required to supply the gate drive current. The total amount of capacitance connected to this pin (CT) also sets the auto-restart timing as well as control loop compensation. VC is regulated in either of two modes of operation. Hysteretic regulation is used for initial start-up and overload operation. Shunt regulation is used to separate the duty cycle error signal from the control circuit supply current. During start-up, V current is supplied from a high-voltage switched current source connected internally between the DRAIN and CONTROL pins. The current source provides sufficient current to supply the control circuitry as well as charge the total external capacitance (CT).
Figure 4. Relationship of Duty Cycle to CONTROL Pin Current.
V
DRAIN
V
C
DRAIN
C
C
5.7 V
4.7 V
V
IN
5.7 V
4.7 V
V
IN
I
C
Charging C
0
0
T
Off
(a)
0
0
I
C
Charging C
Off
T
Switching Switching
I
Discharging C
Off
(b)
CT is the total external capacitance
connected to the CONTROL pin
Switching
CD1
8 Cycles
95%
I
CD2
Discharging C
T
5%
T
Off
PI-1124A-060694
Figure 5. Start-up Waveforms for (a) Normal Operation and (b) Auto-restart.
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TOP209/210
TOPSwitch
Family Functional Description (cont.)
The first time VC reaches the upper threshold, the high-voltage current source is turned off and the PWM modulator and output transistor are activated, as shown in Figure 5(a). During normal operation (when the output voltage is regulated) feedback control current supplies the V
supply current. The shunt
C
regulator keeps VC at typically 5.7 V by shunting CONTROL pin feedback current exceeding the required DC supply current through the PWM error signal sense resistor RE. The low dynamic impedance of this pin (ZC) sets the gain of the error amplifier when used in a primary feedback configuration. The dynamic impedance of the CONTROL pin together with the external resistance and capacitance determines the control loop compensation of the power system.
If the CONTROL pin external capacitance (CT) should discharge to the lower threshold, then the output MOSFET is turned off and the control circuit is placed in a low-current standby mode. The high-voltage current source is turned on and charges the external capacitance again. Charging current is shown with a negative polarity and discharging current is shown with a positive polarity in Figure 6. The hysteretic auto-restart comparator keeps VC within a window of typically 4.7 to 5.7 V by turning the high-voltage current source on and off as shown in Figure 5(b). The auto-restart circuit has a divide-by-8 counter which prevents the output MOSFET from turning on again until eight discharge-charge cycles have elapsed. The counter effectively limits TOPSwitch power dissipation by reducing the auto-restart duty cycle to typically 5%. Auto­restart continues to cycle until output voltage regulation is again achieved.
Bandgap Reference
All critical TOPSwitch internal voltages are derived from a temperature-compensated bandgap reference. This reference
2
is also used to generate a temperature-compensated current source which is trimmed to accurately set the oscillator frequency and MOSFET gate drive current.
Oscillator
The internal oscillator linearly charges and discharges the internal capacitance between two voltage levels to create a sawtooth waveform for the pulse width modulator. The oscillator sets the pulse width modulator/current limit latch at the beginning of each cycle. The nominal frequency of 100 kHz was chosen to minimize EMI and maximize efficiency in power supply applications. Trimming of the current reference improves oscillator frequency accuracy.
Pulse Width Modulator
The pulse width modulator implements a voltage-mode control
loop by driving the output MOSFET with a duty cycle inversely proportional to the current flowing into the CONTROL pin. The error signal across R
is filtered by an RC network with a
E
typical corner frequency of 7 kHz to reduce the effect of switching noise. The filtered error signal is compared with the internal oscillator sawtooth waveform to generate the duty cycle waveform. As the control current increases, the duty cycle decreases. A clock signal from the oscillator sets a latch which turns on the output MOSFET. The pulse width modulator resets the latch, turning off the output MOSFET. The maximum duty cycle is set by the symmetry of the internal oscillator. The modulator has a minimum ON-time to keep the current consumption of the TOPSwitch independent of the error signal. Note that a minimum current must be driven into the CONTROL pin before the duty cycle begins to change.
Gate Driver
The gate driver is designed to turn the output MOSFET on at a controlled rate to minimize common-mode EMI. The gate drive current is trimmed for improved accuracy.
Error Amplifier
The shunt regulator can also perform the function of an error amplifier in primary feedback applications. The shunt regulator voltage is accurately derived from the temperature compensated bandgap reference. The gain of the error amplifier is set by the CONTROL pin dynamic impedance. The CONTROL pin clamps external circuit signals to the V
voltage level. The
C
CONTROL pin current in excess of the supply current is separated by the shunt regulator and flows through RE as the error signal.
Cycle-By-Cycle Current Limit
The cycle by cycle peak drain current limit circuit uses the output MOSFET ON-resistance as a sense resistor. A current limit comparator compares the output MOSFET ON-state drain­source voltage, V current causes V
, with a threshold voltage. High drain
DS(ON)
to exceed the threshold voltage and turns
DS(ON)
the output MOSFET off until the start of the next clock cycle. The current limit comparator threshold voltage is temperature compensated to minimize variation of the effective peak current limit due to temperature related changes in output MOSFET R
.
DS(ON)
The leading edge blanking circuit inhibits the current limit comparator for a short time after the output MOSFET is turned on. The leading edge blanking time has been set so that current spikes caused by primary-side capacitances and secondary-side rectifier reverse recovery time will not cause premature termination of the switching pulse.
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V
IN
DRAIN
V
OUT
I
OUT
TOP209/210
V
IN
0
0
0
12 12 81
••• •••
V
C
0
12
I
0
C
1 2
Figure 6. Typical Waveforms for (1) Normal Operation, (2) Auto-restart.
Shutdown/Auto-restart
To minimize TOPSwitch power dissipation, the shutdown/ auto-restart circuit turns the power supply on and off at a duty cycle of typically 5% if an out of regulation condition persists. Loss of regulation interrupts the external current into the CONTROL pin. VC regulation changes from shunt mode to the hysteretic auto-restart mode described above. When the fault condition is removed, the power supply output becomes regulated, VC regulation returns to shunt mode, and normal operation of the power supply resumes.
Hysteretic Overtemperature Protection
Temperature protection is provided by a precision analog circuit that turns the output MOSFET off when the junction temperature exceeds the thermal shutdown temperature
••• •••
8
812 81
1
PI-1742-011796
(typically 145 °C). When the junction temperature cools past the hysteresis temperature, normal operation resumes. VC is regulated in hysteretic mode while the power supply is turned off.
High-voltage Bias Current Source
This current source biases TOPSwitch from the DRAIN pin and charges the CONTROL pin external capacitance (CT) during start-up or hysteretic operation. The current source is switched on and off with an effective duty cycle of approximately 35%. This duty cycle is determined by the ratio of CONTROL pin charge (IC) and discharge currents (I
CD1
and I
). This current
CD2
source is turned off during normal operation when the output MOSFET is switching.
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TOP209/210
General Circuit Description
Figure 7 shows a low-cost, DC input, flyback switching power supply using the TOP210 integrated circuit. This 5 V, 4 W power supply operates from a DC voltage derived from rectified and filtered AC mains voltage of 85 to 265 VAC. The 5 V output is indirectly sensed via the primary bias winding. The output voltage is determined by the TOPSwitch CONTROL pin shunt regulator voltage (V
), the voltage drops of rectifiers D2
C
and D3, and the turns ratio between the bias winding and output winding of T1. Other output voltages are also possible by adjusting the transformer turns ratios.
The high voltage DC bus is applied to the primary winding of T1. Capacitor C1 filters the high voltage supply, and is only
+
DC
INPUT
C1 10 nF 400 V
TOPSwitch
2
-
D1
UF4005
D
CONTROL
S
TOP210
U1
VR1
BZY97-
C120
120 V
C
necessary if the connections between the high voltage DC supply and the TOP210 are long. The other side of the transformer primary is driven by the integrated high-voltage MOSFET within the TOP210. D1 and VR1 clamp the voltage spike caused by transformer leakage inductance to a safe value and reduce ringing at the DRAIN of U1. The power secondary winding is rectified and filtered by D2, C2, L1, and C3 to create the 5V output voltage. The bias winding is rectified and filtered by D3, R1 and C5 to create a bias voltage to the TOP210. C5 also filters internal MOSFET gate drive charge current spikes on the CONTROL pin, determines the auto-restart frequency, and together with R1, compensates the control loop.
D2
1
2
T1
TRD1
1N5822
8
C2
330 µF
10 V
5
D3
1N4148
4
3
C5
47 µF
10 V
L1
3.3 µH
+5 V
C3
100 µF
10 V
RTN
R1
15
CIRCUIT PERFORMANCE:
Line Regulation - –1.5%
(104-370 VDC)
Load Regulation - –5%
(10-100%)
Ripple Voltage –25 mV
Figure 7. Schematic Diagram of a Minimum Parts Count 5 V, 4 W Bias Supply Using the TOP210.
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Page 7
TOP209/210
J1
1
BR1
+
DFO6M
RA
470 k
-
F1 2A
L
N
JP1*
JUMPER
RB
470 k
L2
12 mH min.
0.2A
C6
47nF
250VAC
X2
C9 10 µF 200 V
C1 10 µF 200 V
TOPSwitch
D
CONTROL
S
U1
TOP210
* JPI INSTALLED FOR 110 VAC INPUT JPI OPEN FOR 220 VAC INPUT
VR1
BZY97-C200
D1
UF4005
C
R1
6.8
C5
47 µF
10 V
2
3
D3
1N4148
4
C7
1nF
250 VAC
Y1
T1
T1RD2
D2
MBR360
8
C2
330 µF
16 V
5
CIRCUIT PERFORMANCE:
L1
3 µH
C3
120 µF
16 V
Line Regulation - –1%
(85-132 VAC) or
(170-265 VAC)
Load Regulation - –5%
(10-100%)
Ripple Voltage – 50 mV
Meets CISPR-22 Class B
12 V
R2
330
1W
RTN
PI-2046-052397
Figure 8. Schematic Diagram of a 12 V, 8 W 110/220 VAC Input Power Supply Using the TOP210.
The circuit shown in Figure 8 produces a 12 V, 8 W power supply that operates from 85 to 132 VAC or 170 to 264 VAC input voltage. The 12 V output voltage is determined by the TOPSwitch CONTROL pin shunt regulator voltage, the voltage drops of D2 and D3, and the turns ratio between the bias and output windings of T1. Other output voltages are also possible by adjusting the transformer turns ratios. R1 and C5 provide filtering of the bias winding to improve line and load regulation.
C1 and C9, are necessary only when JP1 is not installed. D1 and VR1 clamp the leading-edge voltage spike caused by transformer leakage inductance to a safe value and reduce ringing. The power secondary winding is rectified and filtered by D2, C2, L1, and C3 to create the 12 V output voltage. R2 provides a pre­load on the 12 V output to improve load regulation at light loads. The bias winding is rectified and filtered by D3, R1, and C5 to create a bias voltage to the TOP210. L2 and Y1-capacitor C7
attenuate common-mode emission currents caused by high­AC power is rectified and filtered by BR1, C1 and C9 to create the high voltage DC bus applied to the primary winding of T1. The other side of the transformer primary is driven by the integrated high-voltage MOSFET within the TOP210. JP1 is a jumper used to select 110 VAC or 220 VAC operation. Installing JP1 selects 110 VAC operation. Leaving JP1 open selects 220 VAC operation. RA and RB, which equalize voltage across
voltage switching waveforms on the DRAIN side of the primary
winding and the primary to secondary capacitance. L2 and C6
attenuate differential-mode emission currents caused by the
fundamental and harmonics of the trapezoidal primary current
waveform. C5 filters internal MOSFET gate drive charge
current spikes on the CONTROL pin, determines the auto-
restart frequency, and together with R1, compensates the control
loop.
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TOP209/210
Key Application Considerations
Use a Kelvin connection to the SOURCE pin for the CONTROL pin bypass capacitor as shown in Figure 9.
Minimize peak voltage and ringing on the DRAIN voltage at turn-off. Use a Zener or TVS Zener diode to clamp the DRAIN voltage.
Under some conditions, externally provided bias or supply current driven into the CONTROL pin can hold the TOPSwitch in one of the 8 auto-restart cycles indefinitely and prevent starting. Shorting the CONTROL pin to the SOURCE pin will reset the TOPSwitch. To avoid this problem when doing bench evaluations, it is recommended that the V
power supply be
C
turned on before the DRAIN voltage is applied.
SOURCE
Bias/Feedback
Return
Bias/Feedback
Input
CONTROL
Bypass
Capacitor
2
CONTROL pin currents during auto-restart operation are much lower at low input voltages (< 20 V) which increases the auto­restart cycle period (see the IC vs. Drain Voltage Characteristic curve).
Short interruptions of AC power may cause TOPSwitch to enter the 8-count auto-restart cycle before starting again. This is because the input energy storage capacitors are not completely discharged and the CONTROL pin capacitance has not discharged below the internal power-up reset voltage (V
In some cases, minimum loading may be necessary to keep a lightly loaded or unloaded output voltage within the desired range due to the minimum ON-time.
For additional applications information regarding the TOPSwitch family, refer to AN-14 in the 1996-97 Data Book and Design Guide or on our Web site.
TOP210 PFI
TOP VIEW
DRAIN
SOURCE
High Voltage
Return
C(RESET)
PI-1744-011796
).
Figure 9. Recommended PC Layout for the TOP209/210.
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TOP209/210
ABSOLUTE MAXIMUM RATINGS
DRAIN Voltage ........................................... - 0.3 to 700 V
CONTROL Voltage ..................................... - 0.3 V to 9 V
CONTROL Current ...............................................100 mA
1. Unless noted, all voltages referenced to SOURCE, TA = 25 °C.
Storage Temperature .....................................-65 to 150 °C
Operating Junction Temperature Lead Temperature
Thermal Impedance (θJA) ................................... 100 °C/W
Thermal Impedance (θJC) ..................................... 40 °C/W
2. Normally limited by internal circuitry.
3. 1/16" from case for 5 seconds.
(1)
(2)
(3)
................................................ 260 °C
................-40 to 150 °C
Conditions
(Unless Otherwise Specified)
Parameter Symbol See Figure 12 Units
SOURCE = 0 V
T
= -40 to 125 °C
J
Min Typ Max
CONTROL FUNCTIONS
Output Frequency
Maximum Duty Cycle
f
OSC
D
MAX
IC = 4 mA, TJ = 25 °C
IC = I
+ 0.5 mA, See Figure 10
CD1
TOP209 TOP210
55 70 85 90 100 110
64 67 70
kHz
%
Minimum Duty Cycle
D
MIN
PWM Gain
PWM Gain Temperature Drift
External Bias Current
Dynamic Impedance
Dynamic Impedance
I
B
Z
C
Temperature Drift
SHUTDOWN/AUTO-RESTART
CONTROL Pin Charging Current
I
C
Charging Current Temperature Drift
IC = 10 mA See Figure 10
IC = 4 mA, TJ = 25 °C
See Figure 4
See Note A
See Figure 4
IC = 4 mA, TJ = 25 °C
See Figure 11
TJ = 25 °C
See Note A
TOP209 TOP210
VC = 0 V VC = 5 V
0.5 1.5 2.5
1.0 1.8 3.0
-11 -16 -21
-0.05
1.5 2.5 4
10 15 22
0.18
-2.4 -1.9 -1.2
-2 -1.5 -0.8
0.4
%
%/mA
%/mA/°C
mA
%/°C
mA
%/°C
Auto-restart Threshold Voltage
V
C(AR)
S1 open
5.7
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TOP209/210
Conditions
(Unless Otherwise Specified)
Parameter Symbol See Figure 12 Units
SOURCE = 0 V
TJ = -40 to 125 °C
SHUTDOWN/AUTO-RESTART (cont.)
Min Typ Max
UV Lockout Threshold Voltage
Auto-restart Hysteresis Voltage
Auto-restart Duty Cycle
Auto-restart Frequency
CIRCUIT PROTECTION
Self-protection Current Limit
I
Leading Edge Blanking Time
Current Limit Delay
Thermal Shutdown Temperature
LIMIT
t
LEB
t
ILD
S1 open
S1 open
S1 open
S1 open
di/dt = 40 mA/µs, TJ = 25 °C
IC = 4 mA
IC = 4 mA
IC = 4 mA
TOP209 TOP210
4.4 4.7 5.0
0.6 1.0
59
1.2
0.150 0.230
0.230 0.300
150
100
125 145
V
V
%
Hz
A
ns
ns
°C
2
Thermal Shutdown Hysteresis
Power-up Reset Threshold Voltage
A
10
8/97
V
C(RESET)
S2 open
30
2.0 3.3 4.2
°C
V
Page 11
TOP209/210
Conditions
(Unless Otherwise Specified)
Parameter Symbol See Figure 12 Units
SOURCE = 0 V
= -40 to 125 °C
T
J
OUTPUT
Min Typ Max
ON-State Resistance
OFF-State Current
Breakdown Voltage
Rise Time
Fall Time
DRAIN Supply Voltage
SUPPLY
Shunt Regulator Voltage
Shunt Regulator Temperature Drift
R
DS(ON)
I
DSS
BV
t
t
V
C(SHUNT)
ID = 25 mA
See Note B
VDS = 560 V, TA = 125 °C
See Note B, ID = 100 µA, TA = 25 °C
DSS
R
in a Typical
F
Flyback Converter Application
Measured
See Note C
IC = 4 mA
TJ = 25 °C
TJ = 100 °C
31.2 36.0
51.4 59.4
250
700
100
50
36
5.5 5.8 6.1
±50
µA
V
ns
ns
V
V
ppm/°C
I
CONTROL Supply/
CD1
Output MOSFET Enabled
Discharge Current
I
CD2
NOTES:
A. For specifications with negative values, a negative temperature coefficient corresponds to an increase in magnitude
with increasing temperature, and a positive temperature coefficient corresponds to a decrease in magnitude with increasing temperature.
B. The breakdown & leakage measurements can be accomplished by using the TOPSwitch auto-restart feature. The
divide-by-8 counter in the auto-restart circuitry disables the output MOSFET from switching in 7 out of 8 cycles. To place the TOPSwitch in one of these cycles, the following procedure can be carried out using the modified circuit of Figure 12:
Output MOSFET Disabled
0.6 1.2 1.6
0.5 0.8 1.1
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TOP209/210
NOTES: (continued)
i. The 470 5 W load resistor at the DRAIN pin should be shorted. S1 & S2 should stay closed. ii. The 40 V output supply should be replaced with a curve tracer capable of forcing 700 V. iii. The curve tracer should initially be set at 0 V. The 0-50 V variable supply should be adjusted through a voltage
sequence of 0 V, 6.5 V, 4.2 V, and 6.5 V.
iv. The breakdown and the leakage measurements can now be taken with the curve tracer. The maximum
voltage from the curve tracer must be limited to 700 V under all conditions.
C.It is possible to start up and operate TOPSwitch at DRAIN voltages well below 36 V. However, the CONTROL pin
charging current is reduced, which affects start-up time and auto-restart frequency and duty cycle. Refer to the characteristic graph on CONTROL pin charge current (I
) vs. DRAIN voltage for low voltage operation characteristics.
C
TYPICAL CONTROL PIN I-V CHARACTERISTIC
120
100
t
HV
DRAIN
VOLTAGE
0 V
90%
2
t
1
90%
t
1
D =
t
2
10%
PI-2048-050798
80
60
40
Dynamic
Impedance
20
CONTROL Pin Current (mA)
0
0246810
=
1
Slope
CONTROL Pin Voltage (V)
Figure 10. TOPSwitch Duty Cycle Measurement. Figure 11. TOPSwitch CONTROL Pin I-V Characteristic.
S1
470
5 W
S2
470
2
DC
SS
0.1 µF
47 µF 0-50 V
PI-1745-011796
40 V
NOTE: This test circuit is not applicable for current limit or output characteristic measurements.
Figure 12. TOPSwitch General Test Circuit.
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TOP209/210
BENCH TEST PRECAUTIONS FOR EVALUATION OF ELECTRICAL CHARACTERISTICS
The following precautions should be followed when testing TOPSwitch by itself outside a power supply. The schematic shown in Figure 12 is suggested for laboratory testing of TOPSwitch.
When the DRAIN supply is turned on, the part will be in the auto-restart mode. The CONTROL pin voltage will be oscillating at a low frequency from 4.7 to 5.7 V and the DRAIN is turned on every eighth cycle of the CONTROL pin oscillation.
Typical Performance Characteristics
BREAKDOWN vs. TEMPERATURE
1.1
PI-176B-051391
1.0
(Normalized to 25 °C)
Breakdown Voltage (V)
If the CONTROL pin power supply is turned on while in this auto-restart mode, there is only a 12.5% chance that the CONTROL pin oscillation will be in the correct state (DRAIN active state) so that the continuous DRAIN voltage waveform may be observed. It is recommended that the VC power supply be turned on first and the DRAIN power supply second if continuous DRAIN voltage waveforms are to be observed. The 12.5% chance of being in the correct state is due to the 8:1 counter.
FREQUENCY vs. TEMPERATURE
1.2
1.0
0.8
0.6
0.4
Output Frequency
(Normalized to 25 °C)
0.2
PI-1123A-060794
0.9
-50 -25 0 25 50 75 100 125 150
Junction Temperature (°C)
CURRENT LIMIT vs. TEMPERATURE
1.2
1.0
0.8
0.6
0.4
Current Limit
(Normalized to 25 °C)
0.2
0
-50 -25 0 25 50 75 100 125 150
Junction Temperature (°C)
PI-1125-041494
0
-50 -25 0 25 50 75 100 125 150
Junction Temperature (°C)
IC vs. DRAIN VOLTAGE
2
VC = 5 V
1.6
1.2
0.8
CONTROL Pin
0.4
Charging Current (mA)
0
0 20406080100
DRAIN Voltage (V)
PI-2074-070897
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TOP209/210
100
1
0 600
DRAIN Voltage (V)
DRAIN Capacitance (pF)
C
OSS
vs. DRAIN VOLTAGE
10
PI-1730-121995
200 400
Typical Performance Characteristics (cont.)
OUTPUT CHARACTERISTIC
300
250
200
150
100
TCASE=25 °C TCASE=100
°C
Drain Current (mA)
50
0
0246810
DRAIN Voltage (V)
DRAIN CAPACITANCE POWER
50
40
30
PI-1734-011596
PI-1731-121995
2
A
14
8/97
20
Power (mW)
10
0
0 200 400 600
DRAIN Voltage (V)
Page 15
DIP-8
TOP209/210
DIM
G H
J1
J2
K
M N P Q
Notes:
1. Package dimensions conform to JEDEC specification MS-001-AB for standard dual in-line (DIP) package .300 inch row spacing (PLASTIC) 8 leads (issue B, 7/85)..
2. Controlling dimensions are inches.
3. Dimensions shown do not include mold flash or other protrusions. Mold flash or protrusions shall not exceed .006 (.15) on any side.
4. D, E and F are reference datums on the molded body.
A B
0.245-0.255
C
0.060 (NOM)
L
inches
0.370-0.385
0.125-0.135
0.015-0.040
0.120-0.135
0.014-0.022
0.010-0.012
0.090-0.110
0.030 (MIN)
0.300-0.320
0.300-0.390
0.300 BSC
mm
9.40-9.78
6.22-6.48
3.18-3.43
0.38-1.02
3.05-3.43
1.52 (NOM)
0.36-0.56
0.25-0.30
2.29-2.79
0.76 (MIN)
7.62-8.13
7.62-9.91
7.62 BSC
D S .004 (.10)
85
-E-
B
1
A
M
4
-D-
J1
C
N
-F-
G
L
H
J2
K
Q P
P08A
PI-2076-041101
-E-
B
J3
G08A
D S .004 (.10)
85
E S .010 (.25)
P
1
L
A
M
4
-D-
J1
C
-F-
J4
.010 (.25) M A S
J2
SMD-8
Heat Sink is 2 oz. Copper
As Big As Possible
.046
.060
Pin 1
.086
.186
Solder Pad Dimensions
.004 (.10)
α
G
.286
.060
DIM
G
.420
J1
.046
J2 J3
.080
J4
M
Notes:
1. Package dimensions conform to JEDEC
K
H
specification MS-001-AB (issue B, 7/85) except for lead shape and size.
2. Controlling dimensions are inches.
3. Dimensions shown do not include mold flash or other protrusions. Mold flash or protrusions shall not exceed .006 (.15) on any side.
4. D, E and F are reference datums on the molded body.
A
0.370-0.385
B
0.245-0.255
C
0.125-0.135
0.004-0.012
H
0.036-0.044
0.060 (NOM)
0.048-0.053
0.032-0.037
0.007-0.011
K
0.010-0.012
L
0.030 (MIN)
P
0.372-0.388
α
inches
0.100 BSC
0-8°
mm
9.40-9.78
6.22-6.48
3.18-3.43
0.10-0.30
0.91-1.12
1.52 (NOM)
1.22-1.35
0.81-0.94
0.18-0.28
0.25-0.30
2.54 BSC
0.76 (MIN)
9.45-9.86 0-8°
PI-2077-042601
8/97
A
15
Page 16
TOP209/210
For the latest updates, visit our Web site: www.powerint.com Power Integrations reserves the right to make changes to its products at any time to improve reliability or manufacturability. Power Integrations does not assume any liability arising from the use of any device or circuit described herein, nor does it convey any license under its patent rights or the rights of others.
The PI Logo, ©Copyright 2001, Power Integrations, Inc.
2
WORLD HEADQUARTERS AMERICAS
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e-mail: usasales@powerint.com
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e-mail: koreasales@powerint.com
TOPSwitch, TinySwitch
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e-mail: eurosales@powerint.com
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e-mail: japansales@powerint.com
and
EcoSmart
are registered trademarks of Power Integrations, Inc.
TAIWAN
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e-mail: taiwansales@powerint.com
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e-mail: indiasales@powerint.com
CHINA
Power Integrations International Holdings, Inc. Rm# 1705, Bao Hua Bldg. 1016 Hua Qiang Bei Lu Shenzhen, Guangdong 518031 China Phone: +86-755-367-5143 Fax: +86-755-377-9610
e-mail: chinasales@powerint.com
APPLICATIONS HOTLINE
World Wide +1-408-414-9660
APPLICATIONS FAX
World Wide +1-408-414-9760
16
A 8/97
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