POWER INTEGRATIONS LNK 306DN Datasheet

LNK302/304-306
LinkSwitch-TN Family
Lowest Component Count, Energy-Efcient Off-Line Switcher IC

Product Highlights

Cost Effective Linear/Cap Dropper Replacement
Lowest cost and component count buck converter solution
Fully integrated auto-restart for short-circuit and open loop
fault protection – saves external component costs
LNK302 uses a simplified controller without auto-restart for
very low system cost
66 kHz operation with accurate current limit – allows low cost
off-the-shelf 1 mH inductor for up to 120 mA output current
Tight tolerances and negligible temperature variation
High breakdown voltage of 700 V provides excellent input
surge withstand
Frequency jittering dramatically reduces EMI (~10 dB)
Minimizes EMI filter cost
High thermal shutdown temperature (+135 °C minimum)
FB
BP
+
Wide Range
High-Voltage
DC Input
Figure 1. Typical Buck Converter Application (See Application Examples Section
for Other Circuit Configurations).
LinkSwitch-TN
SD
+
DC
Output
PI-3492-041509
Much Higher Performance Over Discrete Buck and Passive Solutions
Supports buck, buck-boost and flyback topologies
System level thermal overload, output short-circuit and open
control loop protection
Excellent line and load regulation even with typical configuration
High bandwidth provides fast turn-on with no overshoot
Current limit operation rejects line ripple
Universal input voltage range (85 VAC to 265 VAC)
Built-in current limit and hysteretic thermal protection
Higher efficiency than passive solutions
Higher power factor than capacitor-fed solutions
Entirely manufacturable in SMD
EcoSmart™– Extremely Energy Efficient
Consumes typically only 50/80 mW in self-powered buck
topology at 115/230 VAC input with no-load (opto feedback)
Consumes typically only 7/12 mW in flyback topology with
external bias at 115/230 VAC input with no-load
Meets California Energy Commission (CEC), Energy Star, and
EU requirements
Applications
Appliances and timers
LED drivers and industrial controls

Description

LinkSwitch-TN is specifically designed to replace all linear and capacitor-fed (cap dropper) non-isolated power supplies in the under 360 mA output current range at equal system cost while offering much higher performance and energy efficiency. LinkSwitch-TN devices integrate a 700 V power MOSFET, oscillator, simple On/Off control scheme, a high-voltage switched current source, frequency jittering, cycle-by-cycle current limit

Output Current Table

Product
4
230 VAC ±15% 85-265 VAC
MDCM
2
CCM
3
MDCM
2
CCM
3
LNK302P/G/D 63 mA 80 mA 63 mA 80 mA
LNK304P/G/D 120 mA 170 mA 120 mA 170 mA
LNK305P/G/D 175 mA 280 mA 175 mA 280 mA
LNK306P/G/D 225 mA 360 mA 225 mA 360 mA
Table 1. Output Current Table.
Notes:
1. Typical output current in a non-isolated buck converter. Output power capability depends on respective output voltage. See Key Applications Considerations Section for complete description of assumptions, including fully discontinuous conduction mode (DCM) operation.
2. Mostly discontinuous conduction mode.
3. Continuous conduction mode.
4. Packages: P: DIP-8B, G: SMD-8B, D: SO-8C.
and thermal shutdown circuitry onto a monolithic IC. The start-up and operating power are derived directly from the voltage on the DRAIN pin, eliminating the need for a bias supply and associated circuitry in buck or flyback converters. The fully integrated auto-restart circuit in the LNK304-306 safely limits output power during fault conditions such as short-circuit or open loop, reducing component count and system-level load protection cost. A local supply provided by the IC allows use of a non­safety graded optocoupler acting as a level shifter to further enhance line and load regulation performance in buck and buck-boost converters, if required.
www.powerint.com June 2013
This Product is Covered by Patents and/or Pending Patent Applications.
LNK302/304-306
BYPASS
(BP)
FEEDBACK
(FB)
1.65 V -V
DRAIN
REGULATOR
5.8 V
BYPASS PIN UNDERVOLTAGE
5.8 V
4.85 V
6.3 V
JITTER
CLOCK
DC
MAX
OSCILLATOR
T
+
-
THERMAL
SHUTDOWN
CURRENT LIMIT COMPARATOR
+
-
V
I
LIMIT
(D)
SRQ
Q
LEADING
EDGE
BLANKING
SOURCE
(S)
PI-3904-032213
Figure 2a. Functional Block Diagram (LNK302).
BYPASS
(BP)
FEEDBACK
(FB)
1.65 V -V
T
6.3 V
OSCILLATOR
AUTO-
RESTART
COUNTER
CLOCK
JITTER
CLOCK
DC
RESET
MAX
FAULT
PRESENT
5.8 V
4.85 V
BYPASS PIN UNDERVOLTAGE
+
-
THERMAL
SHUTDOWN
SRQ
DRAIN
REGULATOR
5.8 V
CURRENT LIMIT COMPARATOR
+
-
V
I
LIMIT
Q
LEADING
EDGE
BLANKING
(D)
SOURCE
(S)
Figure 2b. Functional Block Diagram (LNK304-306).
2
Rev. J 06/13
PI-2367-032213
www.powerint.com

Pin Functional Description

LNK302/304-306
DRAIN (D) Pin:
Power MOSFET drain connection. Provides internal operating current for both start-up and steady-state operation.
BYPASS (BP) Pin:
Connection point for a 0.1 mF external bypass capacitor for the internally generated 5.8 V supply.
FEEDBACK (FB) Pin:
During normal operation, switching of the power MOSFET is controlled by this pin. MOSFET switching is terminated when a current greater than 49 mA is delivered into this pin.
SOURCE (S) Pin:
This pin is the power MOSFET source connection. It is also the ground reference for the BYPASS and FEEDBACK pins.
P Package (DIP-8B)
G Package (SMD-8B)
S
1
S
2
BP
3
FB
4
3a
Figure 3. Pin Configuration.
S
8
7
S
5
D
D Package (SO-8C)
1
BP
2
FB
4
D
3b
8
S
7
S
6
S
5
S
PI-5422-060613

LinkSwitch-TN Functional Description

LinkSwitch-TN combines a high-voltage power MOSFET switch with a power supply controller in one device. Unlike conventional PWM (pulse width modulator) controllers, LinkSwitch-TN uses a simple ON/OFF control to regulate the output voltage. The LinkSwitch-TN controller consists of an oscillator, feedback (sense and logic) circuit, 5.8 V regulator, BYPASS pin undervoltage circuit, over-temperature protection, frequency jittering, current limit circuit, leading edge blanking and a 700 V power MOSFET. The LinkSwitch-TN incorporates additional circuitry for auto-restart.
Oscillator
The typical oscillator frequency is internally set to an average of 66 kHz. Two signals are generated from the oscillator: the maximum duty cycle signal (DC indicates the beginning of each cycle.
The LinkSwitch-TN oscillator incorporates circuitry that introduces a small amount of frequency jitter, typically 4 kHz peak-to-peak, to minimize EMI emission. The modulation rate of the frequency jitter is set to 1 kHz to optimize EMI reduction
) and the clock signal that
MAX
for both average and quasi-peak emissions. The frequency jitter should be measured with the oscilloscope triggered at the falling edge of the DRAIN waveform. The waveform in Figure 4 illustrates the frequency jitter of the LinkSwitch-TN.
Feedback Input Circuit
The feedback input circuit at the FEEDBACK pin consists of a low impedance source follower output set at 1.65 V. When the current delivered into this pin exceeds 49 mA, a low logic level (disable) is generated at the output of the feedback circuit. This output is sampled at the beginning of each cycle on the rising edge of the clock signal. If high, the power MOSFET is turned on for that cycle (enabled), otherwise the power MOSFET remains off (disabled). Since the sampling is done only at the beginning of each cycle, subsequent changes in the FEEDBACK pin voltage or current during the remainder of the cycle are ignored.
5.8 V Regulator and 6.3 V Shunt Voltage Clamp
The 5.8 V regulator charges the bypass capacitor connected to the BYPASS pin to 5.8 V by drawing a current from the voltage on the DRAIN, whenever the MOSFET is off. The BYPASS pin is the internal supply voltage node for the LinkSwitch-TN. When the MOSFET is on, the LinkSwitch-TN runs off of the energy stored in the bypass capacitor. Extremely low power consumption of the internal circuitry allows the LinkSwitch-TN to operate continuously from the current drawn from the DRAIN pin. A bypass capacitor value of 0.1 mF is sufficient for both high frequency decoupling and energy storage.
In addition, there is a 6.3 V shunt regulator clamping the BYPASS pin at 6.3 V when current is provided to the BYPASS pin through an external resistor. This facilitates powering of LinkSwitch-TN externally through a bias winding to decrease the no-load consumption to about 50 mW.
BYPASS Pin Undervoltage
The BYPASS pin undervoltage circuitry disables the power MOSFET when the BYPASS pin voltage drops below 4.85 V. Once the BYPASS pin voltage drops below 4.85 V, it must rise back to 5.8 V to enable (turn-on) the power MOSFET.
Over-Temperature Protection
The thermal shutdown circuitry senses the die temperature. The threshold is set at 142 °C typical with a 75 °C hysteresis. When the die temperature rises above this threshold (142 °C) the power MOSFET is disabled and remains disabled until the die temperature falls by 75 °C, at which point it is re-enabled.
Current Limit
The current limit circuit senses the current in the power MOSFET. When this current exceeds the internal threshold (I
LIMIT
), the power MOSFET is turned off for the remainder of that cycle. The leading edge blanking circuit inhibits the current limit comparator for a short time (t
) after the power MOSFET is
LEB
turned on. This leading edge blanking time has been set so that current spikes caused by capacitance and rectifier reverse recovery time will not cause premature termination of the switching pulse.
www.powerint.com
3
Rev. J 06/13
LNK302/304-306
600
02
PI-3660-081303
50
40
30
20
10
0
0
0
0
0
0
Figure 4. Frequency Jitter.
V
DRAIN
68 kHz 64 kHz
Time (µs)
flame proof, fusible, wire wound resistor. It accomplishes several functions: a) Inrush current limitation to safe levels for rectifiers D3 and D4; b) Differential mode noise attenuation; c) Input fuse should any other component fail short-circuit (component fails safely open-circuit without emitting smoke, fire or incandescent material).
The power processing stage is formed by the LinkSwitch-TN, freewheeling diode D1, output choke L1, and the output capacitor C2. The LNK304 was selected such that the power supply operates in the mostly discontinuous-mode (MDCM). Diode D1 is an ultrafast diode with a reverse recovery time (tRR) of approximately 75 ns, acceptable for MDCM operation. For continuous conduction mode (CCM) designs, a diode with a trr of ≤35 ns is recommended. Inductor L1 is a standard off-the- shelf inductor with appropriate RMS current rating (and acceptable
0
temperature rise). Capacitor C2 is the output filter capacitor; its primary function is to limit the output voltage ripple. The output voltage ripple is a stronger function of the ESR of the output capacitor than the value of the capacitor itself.
Auto-Restart (LNK304-306 Only)
In the event of a fault condition such as output overload, output short, or an open-loop condition, LinkSwitch-TN enters into auto-restart operation. An internal counter clocked by the oscillator gets reset every time the FEEDBACK pin is pulled high. If the FEEDBACK pin is not pulled high for 50 ms, the power MOSFET switching is disabled for 800 ms. The auto­restart alternately enables and disables the switching of the power MOSFET until the fault condition is removed.

Applications Example

A 1.44 W Universal Input Buck Converter
The circuit shown in Figure 5 is a typical implementation of a 12 V, 120 mA non-isolated power supply used in appliance control such as rice cookers, dishwashers or other white goods. This circuit may also be applicable to other applications such as night-lights, LED drivers, electricity meters, and residential heating controllers, where a non-isolated supply is acceptable.
The input stage comprises fusible resistor RF1, diodes D3 and D4, capacitors C4 and C5, and inductor L2. Resistor RF1 is a
To a first order, the forward voltage drops of D1 and D2 are identical. Therefore, the voltage across C3 tracks the output voltage. The voltage developed across C3 is sensed and regulated via the resistor divider R1 and R3 connected to U1’s FEEDBACK pin. The values of R1 and R3 are selected such that, at the desired output voltage, the voltage at the FEEDBACK pin is 1.65 V.
Regulation is maintained by skipping switching cycles. As the output voltage rises, the current into the FEEDBACK pin will rise. If this exceeds I
then subsequent cycles will be skipped
FB
until the current reduces below IFB. Thus, as the output load is reduced, more cycles will be skipped and if the load increases, fewer cycles are skipped. To provide overload protection if no cycles are skipped during a 50 ms period, LinkSwitch-TN will enter auto-restart (LNK304-306), limiting the average output power to approximately 6% of the maximum overload power. Due to tracking errors between the output voltage and the voltage across C3 at light load or no-load, a small pre-load may be required (R4). For the design in Figure 5, if regulation to zero load is required, then this value should be reduced to 2.4 k.
R1
13.0 k 1%
RF1
8.2 2 W
D3
85-265
VAC
Figure 5. Universal Input, 12 V, 120 mA Constant Voltage Power Supply Using LinkSwitch-TN.
1N4007
D4
1N4007
L2
1 mH
C4
4.7 µF 400 V
FB
D
C5
4.7 µF 400 V
BP
S
LinkSwitch-TN
LNK304
C1
100 nF
R3
2.05 k 1%
D1
UF4005
C3
10 µF
35 V
L1
1 mH
280 mA
100 µF
4
Rev. J 06/13
1N4005GP
C2
16 V
D2
R4
3.3 k
12 V, 120 mA
RTN
PI-3757-041509
www.powerint.com
LNK302/304-306
PI-3750-041509
LinkSwitch-TN
INPUT
OUTPUT
+
PI-4546-041509
RF1
D3
L2
RF1 D3
AC
D4
Optimize hatched copper areas ( ) for heatsinking and EMI.
Figure 6a. Recommended Printed Circuit Layout for LinkSwitch-TN in a Buck Converter Configuration using P or G Package.
AC
INPUT
C4 C5
L2
D
S
S
D
FB
BP
LinkSwitch-TN
C1
S
S
S
S
R3
FB
BP
S
S
D1
R1
C1
R3
L1
C3
R1
D2
+
C2
L1
C2
DC
DC
OUTPUT
C3C5C4
D1
D2
D4
Optimize hatched copper areas ( ) for heatsinking and EMI.
Figure 6b. Recommended Printed Circuit Layout for LinkSwitch-TN in a Buck Converter Configuration using D Package to Bottom Side of the Board.

Key Application Considerations

LinkSwitch-TN Selection and Selection Between
LinkSwitch-TN Design Considerations
Output Current Table
Data sheet maximum output current table (Table 1) represents the maximum practical continuous output current for both mostly discontinuous conduction mode (MDCM) and continuous conduction mode (CCM) of operation that can be delivered from a given LinkSwitch-TN device under the following assumed conditions:
1. Buck converter topology.
2. The minimum DC input voltage is ≥70 V. The value of input capacitance should be large enough to meet this criterion.
3. For CCM operation a KRP* of 0.4.
4. Output voltage of 12 VDC.
5. Efficiency of 75%.
6. A catch/freewheeling diode with tRR 75 ns is used for MDCM operation and for CCM operation, a diode with tRR 35 ns is used.
7. The part is board mounted with SOURCE pins soldered to a sufficient area of copper to keep the SOURCE pin tempera­ture at or below 100 °C.
*KRP is the ratio of ripple to peak inductor current.
MDCM and CCM Operation
Select the LinkSwitch-TN device, freewheeling diode and output inductor that gives the lowest overall cost. In general, MDCM provides the lowest cost and highest efficiency converter. CCM designs require a larger inductor and ultrafast (tRR 35 ns) freewheeling diode in all cases. It is lower cost to use a larger LinkSwitch-TN in MDCM than a smaller LinkSwitch-TN in CCM because of the additional external component costs of a CCM design. However, if the highest output current is required, CCM should be employed following the guidelines below.
Topology Options
LinkSwitch-TN can be used in all common topologies, with or without an optocoupler and reference to improve output voltage tolerance and regulation. Table 2 provide a summary of these configurations. For more information see the Application Note – LinkSwitch-TN Design Guide.
www.powerint.com
5
Rev. J 06/13
LNK302/304-306
PI-3751-041509
PI-3752-041509
PI-3753-041509
O
Topology Basic Circuit Schematic Key Features
High-Side Buck – Direct Feedback
1. Output referenced to input
2. Positive output (VO) with respect to -VIN
3. Step down – VO < VIN
4. Low cost direct feedback (±10% typ.)
5. Requires an output load to maintain regulation
+
V
O
+
V
IN
FB
BP
S
D
LinkSwitch-TN
High-Side Buck – Optocoupler Feedback
Low-Side Buck – Optocoupler Feedback
Low-Side Buck – Constant Current LED Driver
High-Side Buck-Boost – Direct Feedback
High-Side Buck-Boost – Constant Current LED Driver
BP
FB
D
+
LinkSwitch-TN
V
IN
S
+ +
V
V
+
V
IN
LinkSwitch-TN
IN
+
V
+
LinkSwitch-TN
IN
FB
D
LinkSwitch-TN
IN
FB
BP
D
LinkSwitch-TN
BP
FB
D
S
I
O
V
+
F
BP
FB
D
S
BP
S
300
2 k
R
SENSE
S
10 µF
100 nF
50 V
R =
V
I
R
PI-3754-041509
F
O
PI-3755-041509
2 V
=
SENSE
I
1. Output referenced to input
2. Positive output (VO) with respect to -VIN
3. Step down – VO < VIN
4. Optocoupler feedback
+
- Accuracy only limited by reference choice
- Low cost non-safety rated optocoupler
V
O
- No pre-load required
5. Minimum no-load consumption
V
1. Output referenced to input
2. Negative output (VO) with respect to +VIN
3. Step down – VO < VIN
4. Optocoupler feedback
- Accuracy only limited by reference choice
- Low cost non-safety rated optocoupler
- No pre-load required
- Ideal for driving LEDs
1. Output referenced to input
V
O
+
2. Negative output (VO) with respect to +VIN
3. Step up/down – VO > V
IN or VO
< VIN
4. Low cost direct feedback (±10% typ.)
5. Fail-safe – output is not subjected to input
O
I
voltage if the internal power MOSFET fails
6. Ideal for driving LEDs – better accuracy and
O
temperature stability than Low-side Buck constant current LED driver
7. Requires an output load to maintain regulation
PI-3779-041509
Table 2. Common Circuit Configurations Using LinkSwitch-TN. (continued on next page)
6
Rev. J 06/13
www.powerint.com
Topology Basic Circuit Schematic Key Features
Low-Side Buck-Boost – Optocoupler Feedback
1. Output referenced to input
+
2. Positive output (VO) with respect to +VIN
3. Step up/down – VO > VIN or VO < VIN
4. Optocoupler feedback
- Accuracy only limited by reference choice
V
O
- Low cost non-safety rated optocoupler
- No pre-load required
+
5. Fail-safe – output is not subjected to input voltage if the internal power MOSFET fails
IN
LinkSwitch-TN
BP
FB
D
S
PI-3756-041509
V
6. Minimum no-load consumption
Table 2 (cont). Common Circuit Configurations Using LinkSwitch-TN.
LNK302/304-306
Component Selection
Referring to Figure 5, the following considerations may be helpful in selecting components for a LinkSwitch-TN design.
Freewheeling Diode D1
Diode D1 should be an ultrafast type. For MDCM, reverse recovery time tRR 75 ns should be used at a temperature of 70 °C or below. Slower diodes are not acceptable, as continuous mode operation will always occur during startup, causing high leading edge current spikes, terminating the switching cycle prematurely, and preventing the output from reaching regulation. If the ambient temperature is above 70 °C then a diode with tRR 35 ns should be used.
For CCM an ultrafast diode with reverse recovery time tRR 35 ns should be used. A slower diode may cause excessive leading edge current spikes, terminating the switching cycle prematurely and preventing full power delivery.
Fast and slow diodes should never be used as the large reverse recovery currents can cause excessive power dissipation in the diode and/or exceed the maximum drain current specification of LinkSwitch-TN.
Feedback Diode D2
Diode D2 can be a low-cost slow diode such as the 1N400X series, however it should be specified as a glass passivated type to guarantee a specified reverse recovery time. To a first order, the forward drops of D1 and D2 should match.
Inductor L1
Choose any standard off-the-shelf inductor that meets the design requirements. A “drum” or “dog bone” “I” core inductor is recommended with a single ferrite element due to its low cost and very low audible noise properties. The typical inductance value and RMS current rating can be obtained from the LinkSwitch-TN design spreadsheet available within the PI Expert design suite from Power Integrations. Choose L1 greater than or equal to the typical calculated inductance with RMS current rating greater than or equal to calculated RMS inductor current.
Capacitor C2
The primary function of capacitor C2 is to smooth the inductor current. The actual output ripple voltage is a function of this capacitor’s ESR. To a first order, the ESR of this capacitor
should not exceed the rated ripple voltage divided by the typical current limit of the chosen LinkSwitch-TN.
Feedback Resistors R1 and R3
The values of the resistors in the resistor divider formed by R1 and R3 are selected to maintain 1.65 V at the FEEDBACK pin. It is recommended that R3 be chosen as a standard 1% resistor of 2 k. This ensures good noise immunity by biasing the feedback network with a current of approximately 0.8 mA.
Feedback Capacitor C3
Capacitor C3 can be a low cost general purpose capacitor. It provides a “sample and hold” function, charging to the output voltage during the off time of LinkSwitch-TN. Its value should be 10 mF to 22 mF; smaller values cause poorer regulation at light load conditions.
Pre-Load Resistor R4
In high-side, direct feedback designs where the minimum load is <3 mA, a pre-load resistor is required to maintain output regulation. This ensures sufficient inductor energy to pull the inductor side of the feedback capacitor C3 to input return via D2. The value of R4 should be selected to give a minimum output load of 3 mA.
In designs with an optocoupler the Zener or reference bias current provides a 1 mA to 2 mA minimum load, preventing “pulse bunching” and increased output ripple at zero load.

LinkSwitch-TN Layout Considerations

In the buck or buck-boost converter configuration, since the SOURCE pins in LinkSwitch-TN are switching nodes, the copper area connected to SOURCE should be minimized to minimize EMI within the thermal constraints of the design.
In the boost configuration, since the SOURCE pins are tied to DC return, the copper area connected to SOURCE can be maximized to improve heat sinking.
The loop formed between the LinkSwitch-TN, inductor (L1), freewheeling diode (D1), and output capacitor (C2) should be kept as small as possible. The BYPASS pin capacitor C1 (Figure 6) should be located physically close to the SOURCE (S) and BYPASS (BP) pins. To minimize direct coupling from switching nodes, the LinkSwitch-TN should be placed away
www.powerint.com
7
Rev. J 06/13
LNK302/304-306
from AC input lines. It may be advantageous to place capacitors C4 and C5 in-between LinkSwitch-TN and the AC input. The second rectifier diode D4 is optional, but may be included for better EMI performance and higher line surge withstand capability.

Quick Design Checklist

As with any power supply design, all LinkSwitch-TN designs should be verified for proper functionality on the bench. The following minimum tests are recommended:
1. Adequate DC rail voltage – check that the minimum DC input voltage does not fall below 70 VDC at maximum load, minimum input voltage.
2. Correct Diode Selection – UF400x series diodes are recom­mended only for designs that operate in MDCM at an ambient of 70 °C or below. For designs operating in continuous conduction mode (CCM) and/or higher ambients, then a diode with a reverse recovery time of 35 ns or better, such as the BYV26C, is recommended.
3. Maximum drain current – verify that the peak drain current is below the data sheet peak drain specification under worst­case conditions of highest line voltage, maximum overload (just prior to auto-restart) and highest ambient temperature.
4. Thermal check – at maximum output power, minimum input voltage and maximum ambient temperature, verify that the LinkSwitch-TN SOURCE pin temperature is 100 °C or below. This figure ensures adequate margin due to variations in R
from part to part. A battery powered thermocouple
DS(ON)
meter is recommended to make measurements when the SOURCE pins are a switching node. Alternatively, the ambient temperature may be raised to indicate margin to thermal shutdown.
In a LinkSwitch-TN design using a buck or buck-boost converter topology, the SOURCE pin is a switching node. Oscilloscope measurements should therefore be made with probe grounded to a DC voltage, such as primary return or DC input rail, and not to the SOURCE pins. The power supply input must always be supplied from an isolated source (e.g. via an isolation transformer).
8
Rev. J 06/13
www.powerint.com
LNK302/304-306

Absolute Maximum Ratings

(1,5)
DRAIN Pin Voltage ..............................................-0.3 V to 700 V
DRAIN Pin Peak Current: LNK302 ...................... 200 (375) mA
LNK304 ...................... 400 (750) mA
LNK305 .................... 800 (1500) mA
LNK306 .................. 1400 (2600) mA
FEEDBACK Pin Voltage ..........................................-0.3 V to 9 V
FEEDBACK Pin Current ................................................. 100 mA
BYPASS Pin Voltage ............................................... -0.3 V to 9 V
Storage Temperature ..................................... -65 °C to 150 °C
Operating Junction Temperature Lead Temperature
(4)
.........................................................260 °C
(3)
.................. -40 °C to 150 °C

Thermal Resistance

Thermal Resistance: P or G Package:
(qJA) ................................ 70 °C/W
(1)
(qJC)
.................................................11 °C/W
(3)
; 60 °C/W
D Package:
(qJA) ..................... ......... 100 °C/W
(2)
(qJC)
.................................................30 °C/W
(3)
; 80 °C/W
Conditions
SOURCE = 0 V; TJ = -40 to 125 °C
Parameter Symbol
See Figure 7
(Unless Otherwise Specified)
Notes:
(2)
1. All voltages referenced to SOURCE, TA = 25 °C.
(2)
2. The higher peak DRAIN current is allowed if the DRAIN
(2)
to SOURCE voltage does not exceed 400 V.
(2)
3. Normally limited by internal circuitry.
4. 1/16 in. from case for 5 seconds.
5. Maximum ratings specified may be applied, one at a time, without causing permanent damage to the product. Exposure to Absolute Maximum Rating conditions for extended periods of time may affect product reliability.
Notes:
(4)
1. Measured on pin 2 (SOURCE) close to plastic interface.
2. Measured on pin 8 (SOURCE) close to plastic interface.
3. Soldered to 0.36 sq. in. (232 mm2), 2 oz. (610 g/m2) copper clad.
(4)
4. Soldered to 1 sq. in. (645 mm2), 2 oz. (610 g/m2) copper clad.
Min Typ Max Units
Control Functions
Output Frequency
f
Maximum Duty Cycle DC
FEEDBACK Pin Turnoff Threshold Current
FEEDBACK Pin Voltage at Turnoff Threshold
DRAIN Pin Supply Current
BYPASS Pin Charge Current
V
I
I
OSC
I
FB
I
S1
I
S2
CH1
CH2
FB
MAX
TJ = 25 °C
S2 Open 66 69 72 %
TJ = 25 °C 30 49 68 mA
VFB ≥2 V
(MOSFET Not Switching)
See Note A
FEEDBACK Open
(MOSFET
Switching)
See Notes A, B
VBP = 0 V
TJ = 25 °C
VBP = 4 V
TJ = 25 °C
Average 62 66 70
kHz
Peak-Peak Jitter 4
1.54 1.65 1.76 V
160 220 mA
LNK302/304 200 260
mALNK305 220 280
LNK306 250 310
LNK302/304 -5.5 -3.3 -1.8
LNK305/306 -7.5 -4.6 -2.5
mA
LNK302/304 -3.8 -2.3 -1.0
LNK305/306 -4.5 -3.3 -1.5
www.powerint.com
9
Rev. J 06/13
LNK302/304-306
Parameter Symbol
Control Functions (cont.)
BYPASS Pin Voltage
BYPASS Pin Voltage Hysteresis
BYPASS Pin Supply Current
Circuit Protection
Current Limit
V
BP
V
BPH
I
BPSC
I
(See
LIMIT
Note E)
Conditions
SOURCE = 0 V; TJ = -40 to 125 °C
See Figure 7
(Unless Otherwise Specified)
See Note D 68 mA
di/dt = 55 mA/s
TJ = 25 °C
LNK302
di/dt = 250 mA/s
TJ = 25 °C
di/dt = 65 mA/s
TJ = 25 °C
LNK304
di/dt = 415 mA/s
TJ = 25 °C
di/dt = 75 mA/s
TJ = 25 °C
LNK305
di/dt = 500 mA/s
TJ = 25 °C
di/dt = 95 mA/s
TJ = 25 °C
LNK306
di/dt = 610 mA/s
TJ = 25 °C
Min Typ Max Units
5.55 5.8 6.10 V
0.8 0.95 1.2 V
126 136 146
145 165 185
240 257 275
271 308 345
mA
350 375 401
396 450 504
450 482 515
508 578 647
Minimum On Time t
Leading Edge Blanking Time
Thermal Shutdown Temperature
Thermal Shutdown Hysteresis
ON(MIN)
t
LEB
T
SD
T
SHD
LNK302/304 280 360 475
LNK305 360 460 610
ns
LNK306 400 500 675
TJ = 25 °C
See Note F
170 215 ns
135 142 150 °C
See Note G 75 °C
10
Rev. J 06/13
www.powerint.com
Parameter Symbol
Output
ON-State Resistance
OFF-State Drain Leakage Current
R
DS(ON)
I
DSS
Conditions
SOURCE = 0 V; TJ = -40 to 125 °C
See Figure 7
(Unless Otherwise Specified)
LNK302
ID = 13 mA
LNK304
ID = 25 mA
LNK305
ID = 35 mA
LNK306
ID = 45 mA
VBP = 6.2 V, VFB ≥2 V,
VDS = 560 V,
TJ = 25 °C
TJ = 25 °C
TJ = 100 °C
TJ = 25 °C
TJ = 100 °C
TJ = 25 °C
TJ = 100 °C
TJ = 25 °C
TJ = 100 °C
LNK302/304 50
LNK305 70
LNK306 90
LNK302/304-306
Min Ty p Max Units
48 55.2
76 88.4
24 27.6
38 44.2
12 13.8
19 22.1
7 8.1
11 12.9
mA
Breakdown Voltage BV
Rise Time
Fall Time
DRAIN Pin Supply Voltage
Output Enable Delay t
Output Disable Setup Time
Auto-Restart ON-Time
Auto-Restart Duty Cycle
DC
DSS
t
R
t
F
EN
t
DST
t
AR
AR
VBP = 6.2 V, VFB ≥2 V,
TJ = 25 °C
Measured in a Typical Buck
Converter Application
See Figure 9 10 ms
TJ = 25 °C
See Note H
LNK304-306 50
LNK304-306 6
700 V
50 ns
50 ns
50 V
0.5 ms
LNK302 Not Applicable
LNK302 Not Applicable
Notes: A. Total current consumption is the sum of IS1 and I
IS2 and I
when FEEDBACK pin is shorted to SOURCE (MOSFET switching).
DSS
when FEEDBACK pin voltage is ≥2 V (MOSFET not switching) and the sum of
DSS
B. Since the output MOSFET is switching, it is difficult to isolate the switching current from the supply current at the DRAIN.
An alternative is to measure the BYPASS pin current at 6 V.
C. See Typical Performance Characteristics section Figure 14 for BYPASS pin start-up charging waveform.
D. This current is only intended to supply an optional optocoupler connected between the BYPASS and FEEDBACK
pins and not any other external circuitry.
E. For current limit at other di/dt values, refer to Figure 13.
F. This parameter is guaranteed by design.
G. This parameter is derived from characterization. H. Auto-restart on time has the same temperature characteristics as the oscillator (inversely proportional to frequency).
ms
%
www.powerint.com
11
Rev. J 06/13
LNK302/304-306
PI-3490-060204
Figure 7. LinkSwitch-TN General Test Circuit.
S1
470 Ω
5 W
D
S
FB
BP
S
SS
DC
MAX
(internal signal)
V
DRAIN
tP =
FB
f
1
OSC
470 kΩ
0.1 μF
S2
50 V50 V
t
P
t
EN
PI-3707-112503
Figure 8. LinkSwitch-TN Duty Cycle Measurement.
Figure 9. LinkSwitch-TN Output Enable Timing.
12
Rev. J 06/13
www.powerint.com

Typical Performance Characteristics

200
300
350
400
250
0
0 42 86 10 12 14 16 18 20
DRAIN Voltage (V)
DRAIN Pin Current (mA)
PI-3661-060613
50
150
100
Scaling Factors: LNK302 0.5 LNK304 1.0 LNK305 2.0 LNK306 3.4
25 °C
100 °C
1.1
1.0
0.9
-50 -25 0 25 50 75 100 125 150
Junction Temperature (°C)
Breakdown Voltage
(Normalized to 25 °C)
PI-2213-012301
6
5
4
3
2
1
0
0 0.2 0.4 0.6 0.8 1.0
Time (ms)
PI-2240-012301
BYPASS Pin Voltage (V)
7
1.2
1.0
0.8
0.6
0.4
0.2
0
-50 -25 0 25 50 75 100 125
Junction Temperature (°C)
PI-2680-012301
Output Frequency
(Normalized to 25 °C)
Normalized di/dt
PI-3710-071204
Normalized Current Limit
1.0
1.2
1.4
0.8
0.6
0.4
0.2
0
123456
LNK302 LNK304 LNK305 LNK306
Normalized di/dt = 1
55 mA/µs 65 mA/µs 75 mA/µs 95 mA/µs
Normalized Current Limit = 1
136 mA 257 mA 375 mA 482 mA
Temperature (°C)
PI-3709-111203
Current Limit
(Normalized to 25 °C)
1.0
1.2
1.4
0.8
0.6
0.4
0.2
0
-50 0 50 100 150
di/dt = 1 di/dt = 6
Normalized di/dt
LNK302/304-306
Figure 10. Breakdown vs. Temperature.
Figure 12. Current Limit vs. Temperature at Normalized di/dt.
Figure 11. Frequency vs. Temperature.
Figure 13. Current Limit vs. di/dt.
www.powerint.com
Figure 14. BYPASS Pin Start-up Waveform.
Figure 15. Output Characteristics.
13
Rev. J 06/13
LNK302/304-306
Drain Voltage (V)
Drain Capacitance (pF)
PI-3711-071404
0 100 200 300 400 500 600
1
10
100
1000
LNK302 0.5 LNK304 1.0 LNK305 2.0 LNK306 3.4
Scaling Factors:
Typical Performance Characteristics (cont.)

Part Ordering Information

LNK 304 G N - TL
Figure 16. C
vs. Drain Voltage.
OSS
• LinkSwitch Product Family
• TN Series Number
• Package Identifier
G Plastic Surface Mount DIP
P Plastic DIP
D Plastic SO-8C
• Package Material
N Pure Matte Tin (RoHS Compliant)
G RoHS Compliant and Halogen Free (D package only)
• Tape & Reel and Other Options
Blank Standard Configurations
Tape and Reel, 1 k pcs minimum for G Package. 2.5 k pcs for D Package.
TL
Not available for P Package.
14
Rev. J 06/13
www.powerint.com
-E-
.240 (6.10) .260 (6.60)
Pin 1
-D-
.125 (3.18) .145 (3.68)
-T­SEATING PLANE
.100 (2.54) BSC
D S
.367 (9.32) .387 (9.83)
.014 (.36) .022 (.56)
.004 (.10)
T E D S
.048 (1.22) .053 (1.35)
.010 (.25) M

PDIP-8B (P Package)

.137 (3.48) MINIMUM
.057 (1.45) .068 (1.73)
(NOTE 6)
.015 (.38)
MINIMUM
.120 (3.05) .140 (3.56)
Notes:
1. Package dimensions conform to JEDEC specification MS-001-AB (Issue B 7/85) for standard dual-in-line (DIP) package with .300 inch row spacing.
2. Controlling dimensions are inches. Millimeter sizes are shown in parentheses.
3. Dimensions shown do not include mold flash or other protrusions. Mold flash or protrusions shall not exceed .006 (.15) on any side.
4. Pin locations start with Pin 1, and continue counter-clock­ wise to Pin 8 when viewed from the top. The notch and/or dimple are aids in locating Pin 1. Pin 6 is omitted.
5. Minimum metal to metal spacing at the package body for the omitted lead location is .137 inch (3.48 mm).
6. Lead width measured at package body.
7. Lead spacing measured with the leads constrained to be perpendicular to plane T.
.008 (.20) .015 (.38)
.300 (7.62) BSC
(NOTE 7)
.300 (7.62) .390 (9.91)
LNK302/304-306
P08B
PI-2551-040110
-E-
.240 (6.10) .260 (6.60)
Pin 1
-D-
.125 (3.18) .145 (3.68)
.032 (.81) .037 (.94)
D S
.004 (.10)
.100 (2.54) (BSC)
.367 (9.32) .387 (9.83)
.048 (1.22) .053 (1.35)

SMD-8B (G Package)

.137 (3.48) MINIMUM
.372 (9.45) .388 (9.86)
.010 (.25)
E S
Pin 1
Solder Pad Dimensions
.057 (1.45) .068 (1.73)
(NOTE 5)
.009 (.23)
.004 (.10) .012 (.30)
.046
.060
.086
.186
.004 (.10)
.036 (0.91) .044 (1.12)
.286
.060
.046
.080
Notes:
1. Controlling dimensions are inches. Millimeter sizes are shown in parentheses.
2. Dimensions shown do not include mold flash or other protrusions. Mold flash or protrusions shall not exceed .006 (.15) on any side.
3. Pin locations start with Pin 1,
.420
and continue counter-clock­ wise to Pin 8 when viewed from the top. Pin 6 is omitted.
4. Minimum metal to metal spacing at the package body for the omitted lead location is .137 inch (3.48 mm).
5. Lead width measured at package body.
6. D and E are referenced datums on the package body.
°
°
8
0 -
G08B
PI-2546-040110
www.powerint.com
15
Rev. J 06/13
LNK302/304-306

SO-8C (D Package)

0.10 (0.004)
2X
1.35 (0.053)
1.75 (0.069)
0.10 (0.004)
0.25 (0.010)
3.90 (0.154) BSC
2
D
C
Pin 1 ID
1.27 (0.050) BSC
B
4
1.25 - 1.65
(0.049 - 0.065)
2
4.90 (0.193) BSC
A
8
1
4
5
4
0.10 (0.004)
D
6.00 (0.236) BSC
2X
7X 0.31 - 0.51 (0.012 - 0.020)
0.25 (0.010)
7X
SEATING PLANE
C
A-B
C
0.20 (0.008)
M
0.10 (0.004)
2X
C A-B D
C
C
SEATING PLANE
1.04 (0.041) REF
C
0.40 (0.016)
1.27 (0.050)
H
0.17 (0.007)
0.25 (0.010)
DETAIL A
o
0 - 8
0.25 (0.010) BSC
DETAIL A
GAUGE PLANE
D07C
Reference Solder Pad Dimensions
1.27 (0.050)
2.00 (0.079)
+
Notes:
1. JEDEC reference: MS-012.
4.90 (0.193)
+
+
+
0.60 (0.024)
2. Package outline exclusive of mold flash and metal burr.
3. Package outline inclusive of plating thickness.
4. Datums A and B to be determined at datum plane H.
5. Controlling dimensions are in millimeters. Inch dimensions are shown in parenthesis. Angles in degrees.
PI-4526-040110
16
Rev. J 06/13
www.powerint.com
LNK302/304-306
Revision Notes Date
C Release data sheet. 03/03
D Corrected Minimum On-Time. 01/04
E Added LNK302. 08/04
F Added lead-free ordering information. 12/04
Minor error corrections.
G
Renamed Feedback Pin Voltage Parameter to Feedback Pin Voltage at Turnoff Threshold and removed condition.
H Added SO-8C package. 12/06
I Updated Part Ordering Information section with Halogen Free. 11/08
J Updated Key Features column in Table 2. Updated style of data sheet. 06/13
03/05
www.powerint.com
17
Rev. J 06/13
For the latest updates, visit our website: www.powerint.com
Power Integrations reserves the right to make changes to its products at any time to improve reliability or manufacturability. Power Integrations does not assume any liability arising from the use of any device or circuit described herein. POWER INTEGRATIONS MAKES NO WARRANT Y HEREIN AND SPECIFICALLY DISCLAIMS ALL WARRANTIES INCLUDING, WITHOUT LIMITATION, THE IMPLIED WARRANTIES OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE, AND NON-INFRINGEMENT OF THIRD PARTY RIGHTS.
Patent Information
The products and applications illustrated herein (including transformer construction and circuits external to the products) may be covered by one or more U.S. and foreign patents, or potentially by pending U.S. and foreign patent applications assigned to Power Integrations. A complete list of Power Integrations patents may be found at www.powerint.com. Power Integrations grants its customers a license under certain patent rights as set forth at http://www.powerint.com/ip.htm.
Life Support Policy
POWER INTEGRATIONS PRODUCTS ARE NOT AUTHORIZED FOR USE AS CRITICAL COMPONENTS IN LIFE SUPPORT DEVICES OR SYSTEMS WITHOUT THE EXPRESS WRITTEN APPROVAL OF THE PRESIDENT OF POWER INTEGRATIONS. As used herein:
1. A Life support device or system is one which, (i) is intended for surgical implant into the body, or (ii) supports or sustains life, and (iii) whose failure to perform, when properly used in accordance with instructions for use, can be reasonably expected to result in significant injury or death to the user.
2. A critical component is any component of a life support device or system whose failure to perform can be reasonably expected to cause the failure of the life support device or system, or to affect its safety or effectiveness.
The PI logo, TOPSwitch, TinySwitch, LinkSwitch, LYTSwitch, DPA-Switch, PeakSwitch, CAPZero, SENZero, LinkZero, HiperPFS, HiperTFS, HiperLCS, Qspeed, EcoSmart, Clampless, E-Shield, Filterfuse, StakFET, PI Expert and PI FACTS are trademarks of Power Integrations, Inc. Other trademarks are property of their respective companies. ©2014, Power Integrations, Inc.
Power Integrations Worldwide Sales Support Locations
World Headquarters
5245 Hellyer Avenue San Jose, CA 95138, USA. Main: +1-408-414-9200 Customer Service: Phone: +1-408-414-9665 Fax: +1-408-414-9765 e-mail: usasales@powerint.com
China (Shanghai)
Rm 1601/1610, Tower 1, Kerry Everbright City No. 218 Tianmu Road West, Shanghai, P.R.C. 200070 Phone: +86-21-6354-6323 Fax: +86-21-6354-6325 e-mail: chinasales@powerint.com
China (ShenZhen)
3rd Floor, Block A, Zhongtou International Business Center, No. 1061, Xiang Mei Rd, FuTian District, ShenZhen, China, 518040 Phone: +86-755-8379-3243 Fax: +86-755-8379-5828 e-mail: chinasales@powerint.com
Germany
Lindwurmstrasse 114 80337 Munich Germany Phone: +49-895-527-39110 Fax: +49-895-527-39200 e-mail: eurosales@powerint.com
India
#1, 14th Main Road Vasanthanagar Bangalore-560052 India Phone: +91-80-4113-8020 Fax: +91-80-4113-8023 e-mail: indiasales@powerint.com
Italy
Via Milanese 20, 3rd. Fl. 20099 Sesto San Giovanni (MI) Italy Phone: +39-024-550-8701 Fax: +39-028-928-6009 e-mail: eurosales@powerint.com
Japan
Kosei Dai-3 Bldg. 2-12-11, Shin-Yokohama, Kohoku-ku Yokohama-shi Kanagwan 222-0033 Japan Phone: +81-45-471-1021 Fax: +81-45-471-3717 e-mail: japansales@powerint.com
Korea
RM 602, 6FL Korea City Air Terminal B/D, 159-6 Samsung-Dong, Kangnam-Gu, Seoul, 135-728, Korea Phone: +82-2-2016-6610 Fax: +82-2-2016-6630 e-mail: koreasales@powerint.com
Singapore
51 Newton Road #19-01/05 Goldhill Plaza Singapore, 308900 Phone: +65-6358-2160 Fax: +65-6358-2015 e-mail: singaporesales@powerint.com
Taiwan
5F, No. 318, Nei Hu Rd., Sec. 1 Nei Hu Dist. Taipei 11493, Taiwan R.O.C. Phone: +886-2-2659-4570 Fax: +886-2-2659-4550 e-mail: taiwansales@powerint.com
UK
First Floor, Unit 15, Meadway Court, Rutherford Close, Stevenage, Herts. SG1 2EF United Kingdom Phone: +44 (0) 1252-730-141 Fax: +44 (0) 1252-727-689 e-mail: eurosales@powerint.com
Applications Hotline
World Wide +1-408-414-9660
Applications Fax
World Wide +1-408-414-9760
Loading...