Powerhouse PH3100RI User Manual
OPERATING
INSTRUCTIONS
PLEASE READ THIS MANUAL
CAREFULLY
PH3100Ri Digital Inverter Generator
Operating Instructions
PH3100Ri OM revision 2010-10-07
2
QUICK START
Use outdoors only. Generators produce carbon monoxide — a poisonous, colorless,
odorless gas that can cause death or serious injury.
Always operate on a level surface
Keep away from rain, snow or other wet conditions
Keep away from smoking materials, sparks, and other sources of combustion when
refueling.
Pre-Operation:
1. Check the oil level by removing the maintenance cover and inspecting the dipstick. Fill reservoir with 35 oz (1.0 L) oil or to
the full mark on the dipstick. Use appropriate grade, high-detergent, premium quality, 4-stroke engine oil.
2. Remove the maintenance cover and connect the battery.
3. Add regular unleaded automotive gasoline up to the shoulder of the fuel strainer. Avoid getting dirt dust, or water in the
fuel tank. Do not use a blend that contains more than 10% ethanol. Do not use gasoline containing methanol. Octane
rating of 87 or higher is recommended.
Operation
For operation at high altitudes and in extreme temperatures, see the complete operating
instructions.
1. Ensure that no loads have been connected to the AC receptacles.
2. With the remote switch turned OFF, open the fuel valve.
3. Start the engine in one of the following ways. The green run light will illuminate when the generator is ready for use.
A. Electric Start:
Insert the ignition key, and turn it all the way to the START position. Hold key at this position until the
engine is running or for a maximum of 10 seconds. Release and repeat if necessary.
B. Manual Start:
Turn the ignition switch to the ON position.
Pull the starter grip lightly until resistance is felt, then pull briskly out.
C. Remote Start:
Turn the remote switch to the ON position.
Push the start button on the remote twice and hold until the engine has started or for a maximum of 10
seconds. Release and repeat if necessary.
Always turn the remote switch to the ―OFF‖ position when not in use to prevent running down the
battery.
4. The green ―run‖ light will illuminate when the generator is ready for use. Before connecting any loads, ground the
generator with a length of heavy cable, connecting the generator’s grounding terminal to an external ground source.
5. Make sure that all appliances to be connected have been switched off and are in good working order. Confirm that the
electrical rating does not exceed that of the generator.
6. Connect the appliance to the appropriate receptacle on the generator’s panel.
7. To minimize fuel consumption and noise, turn on the Economy switch. This setting regulates the engine’s speed so that it
matches the needs of the connected loads.
Shutdown
In an emergency, pushing the STOP button on the control panel will automatically stop the
engine without the ignition key or remote, with or without a load. However, continually
stopping the generator without disconnecting all loads can cause damage to the generator.
1. Turn off all connected appliances and disconnect from the generator.
2. Use one of the following methods to turn off the generator
A. If the remote switch is OFF:
Turn the ignition key to the STOP position.
B. If the remote switch is ON:
Push and hold the stop button on the remote or on the panel.
PH3100Pi OM Revision 2010-10-07
3
PREFACE
Thank you for purchasing a POWERHOUSE generator.
This manual covers the operation and maintenance of the POWERHOUSE generator model PH3100Ri.
All information in this publication is based on the latest product information available at the time of approval for
printing.
We reserve the right to make changes at any time without notice and without incurring any obligation.
No part of this publication may be reproduced without written permission.
This manual should be considered a permanent part of the generator and should remain with it if it is resold.
Pay special attention to statements preceded by the following words:
Indicates a strong possibility of severe personal injury or death if instructions
are not followed.
Indicates a possibility of personal injury or equipment damage if instructions
are not followed.
Gives helpful information.
Failure to properly follow these precautions can result in property damage,
serious injury, or DEATH!
Read all labels and the owner's manual before operating this generator.
Generators produce carbon monoxide — a poisonous, colorless, odorless
gas that can cause death or serious injury.
Indoor use of a generator can kill quickly. Generators should be used
outdoors only.
Generators should only be used outdoors, away from garages and open
windows, but protected from rain and snow.
Check for spilled fuel or leaks. Clean and/or repair before use.
Always stop engine before refueling. Wait 5 minutes before restarting.
Keep any source of ignition away from fuel tank, at all times.
The portable generator is not meant to be used as a permanent back-up
power system for the home. A permanently installed stationary generator is
designed to be safely used for this specific purpose.
If a problem should arise, or if you have any questions about the generator, consult an authorized dealer.
Our generators are designed to give safe and dependable service if
operated according to instructions. Read and understand the Owner's
Manual before operating the generator. Failure to do so could result in
personal injury or equipment damage.
PH3100Pi OM Revision 2010-10-07
4
FCC INFORMATION
Trade Name: Coast Distribution Inc.
Model: PH3100Ri
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this
device may not cause harmful interference, and (2) this device must accept any interference received, including
interference that may cause undesired operation.
Pursuant to FCC regulations, do not to make any changes or modifications to the remote control transmitter or
receiver that are not expressly approved by Coast Distribution Inc. Doing so could void your authority to operate
the equipment and will void the warranty.
Notice
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part
15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in
a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not
installed and used in accordance with the instructions, may cause harmful interference to radio communications.
However, there is no guarantee that interference will not occur in a particular installation.
If this equipment does cause harmful interference to radio or television reception, which can be determined by
turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the
following measures:
Reorient or relocate the receiving antenna.
Increase the separation between the equipment and receiver.
Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
Consult the dealer or an experienced radio/TV technician for help.
PH3100Pi OM Revision 2010-10-07
5
TABLE OF CONTENTS
OPERATING INSTRUCTIONS .......................................................................................................................... 1
QUICK START ................................................................................................................................................... 2
Pre-Operation: ............................................................................................................................................................ 2
Operation .................................................................................................................................................................... 2
Shutdown .................................................................................................................................................................... 2
PREFACE.......................................................................................................................................................... 3
FCC INFORMATION ......................................................................................................................................... 4
Notice.......................................................................................................................................................................... 4
TABLE OF CONTENTS ..................................................................................................................................... 5
1. SAFETY INSTRUCTIONS ............................................................................................................................. 7
2. COMPONENT IDENTIFICATION .................................................................................................................. 9
2.1 PH3100Ri Generator ............................................................................................................................................ 9
2.2 PH3100Ri Control Panel .................................................................................................................................... 10
2.3 Serial number and bar code identification and location ..................................................................................... 11
3. PRE-OPERATION CHECK ................................ ................................................................ .......................... 11
3.1 Checking the Engine Oil Level ........................................................................................................................... 12
3.2 Fuel ..................................................................................................................................................................... 13
3.3 Air Filter .............................................................................................................................................................. 14
3.4 Connecting the battery ....................................................................................................................................... 14
4. OPERATING INSTRUCTIONS .................................................................................................................... 15
4.1 High Altitudes ..................................................................................................................................................... 15
4.2 Ambient Temperature......................................................................................................................................... 15
4.3 Starting Procedure for PH3100Ri: ..................................................................................................................... 16
4.4 Operation ............................................................................................................................................................ 18
4.5 AC Power Applications ....................................................................................................................................... 19
4.6 Overload & Run Lights ....................................................................................................................................... 19
4.7 DC Power Application ........................................................................................................................................ 20
4.8 Economy Switch ................................................................................................................................................. 21
4.9 Low Oil alarm system ......................................................................................................................................... 22
4.10 Stopping the engine ......................................................................................................................................... 22
4.11 Air Conditioning Operation ............................................................................................................................... 22
5. MAINTENANCE .......................................................................................................................................... 23
5.1 Maintenance Schedule ....................................................................................................................................... 25
5.2 Changing oil........................................................................................................................................................ 26
5.3 Air cleaner service .............................................................................................................................................. 27
5.4 Spark plug service .............................................................................................................................................. 28
5.5 Spark arrester maintenance ............................................................................................................................... 30
PH3100Pi OM Revision 2010-10-07
6
6. TRANSPORTING & STORAGE ................................................................................................................... 31
6.1 Exercising the Generator: .................................................................................................................................. 31
6.2 Before storing the unit for an extended period: .................................................................................................. 32
7. TROUBLESHOOTING ................................................................................................................................. 33
7.1 Engine will not start: ........................................................................................................................................... 33
7.2 Appliance does not operate: .............................................................................................................................. 34
7.3 No output at the DC receptacle: ......................................................................................................................... 34
8. SPECIFICATIONS ....................................................................................................................................... 35
9. WARRANTY AND CONSUMER INFORMATION ......................................................................................... 37
CALIFORNIA EMISSIONS CONTROL WARRANTY STATEMENT ....................................................................... 38
EMISSION CONTROL SYSTEM WARRANTY ....................................................................................................... 38
10. APENDIX B- EMISSION CONTROL SYSTEM........................................................................................... 39
11. APENDIX C - SAFETY AND CHARGING INSTRUCTIONS ....................................................................... 40
PH3100Pi OM Revision 2010-10-07
7
1. SAFETY INSTRUCTIONS
■ This generator is designed to give safe and dependable service if operated
according to instructions.
Read and understand the Owner's Manual before operating the generator. Failure to
do so could result in personal injury or equipment damage.
■ Exhaust gas contains poisonous carbon monoxide. Never run the generator in an
enclosed area.
Be sure to provide adequate ventilation.
■ The muffler becomes very hot during operation and remains hot for several minutes
To ensure safe operation
Gasoline is extremely flammable and explosive under certain conditions. Refuel in a
Keep away from cigarette smoke and sparks when refueling the generator.
Wipe up spilled gasoline at once.
■ This generator is not intended, nor designed, for use as a standby power supply and
after stopping the engine.
Be careful not to touch the muffler while it is hot.
Let the engine cool before storing the generator indoors.
well ventilated area with the engine stopped.
should never be used as such. Severe property damage and/or severe personal
injury or death may result. Never connect this generator to an automatic transfer
switch (ATS). Severe damage to the generator will occur.
PH3100Pi OM Revision 2010-10-07
8
■ Always make a pre-operation inspection before you start the engine. You may
prevent an accident or equipment damage.
■ Place the generator at least 3 ft (1 m) away from buildings or other equipment during
operation.
■ Operate the generator on a level surface. If the generator is tilted, fuel spillage may
result.
■ Know how to stop the generator quickly and understand operation of all controls.
Never permit anyone to operate the generator without proper instructions.
■ Keep children and pets away from the generator when it is in operation.
■ Keep away from moving parts while the generator is running.
■ The generator is a potential source of electrical shocks when misused; do not
operate with wet hands.
■ Do not operate the generator in rain or snow and do not let it get wet.
■ Do not install this generator inside a compartment. Doing so may lead to
overheating and consequently, fire. It may also lead to death by asphyxiation.
■ Do not modify the enclosure of this generator.
PH3100Pi OM Revision 2010-10-07
9
Fuel Gauge
Fuel Cap
Starter Grip
Engine Oil
Access Cover
Control
Panel
Fuel Valve
Swivel
Wheels
Fold over
handle
Locking
Wheels
Maintenance
Cover
2. COMPONENT IDENTIFICATION
2.1 PH3100Ri Generator
PH3100Pi OM Revision 2010-10-07
10
Remote Control
Switch
120 V AC 20 A
Duplex Receptacle
120 V AC 30 A
Locking Receptacle
Hour Meter
Ignition
Switch
120 V AC
Circuit Breakers
Grounding
Terminal
Overload Light
Run Light
Low Oil Light
Battery Charge
Circuit Breaker
12 V DC 8.3 A
Battery Charge
Receptacle
Economy
Switch
Stop Button
(Red)
Reset Button
(Green)
2.2 PH3100Ri Control Panel
Stop Button (Red)
PH3100Pi OM Revision 2010-10-07
11
Serial
Number
2.3 Serial number and bar code identification and location
The generator’s engine serial number identifies your particular unit and is necessary when ordering parts and
accessories. The generator serial number is used by your dealer and Coast Distribution for warranty
administration and must be supplied before any work can be done.
The engine serial number can be found stamped on the engine block above the
oil dipstick. It is visible when the engine oil access cover is removed.
The generator serial number label is found in two locations:
1. On the bottom of the generator.
2. On the packing carton.
Please record this information below and keep this manual in a safe place along with the bill of sale.
Engine Serial Number __________________________________
Bar Code Number _______________________________
Date of Purchase ________________________________
Name of Selling Dealership ________________________________
Please go to www.powerhouse-products.com/register and register your unit today. Online registration will
be accepted as proof of purchase. Online registration will make sure you are protected in the event you have
lost your receipt, and will significantly speed the process in the event warranty service is necessary.
For warranty assistance:
Phone: 877-544-4449
Fax: 800-263-0280
E-mail: warranty@powerhouse-products.com
PH3100Pi OM Revision 2010-10-07
12
Single
viscosity
Multi-
viscosity
Ambient Temperature
Brake
Upper Limit
Lower Limit
Upper level
Lower level
3. PRE-OPERATION CHECK
Be sure to check the generator on a level surface with the
engine stopped and both wheel brakes locked.
3.1 Checking the Engine Oil Level
Do not use non-detergent oil or 2-stroke engine oil. It will void the warranty and will
shorten the engine's service life.
Use a high-detergent, premium quality 4-stroke engine oil, certified to meet or exceed
U.S. automobile manufacturer's requirements for API Service Classification SG/SF.
Select the appropriate viscosity for the average temperature in your area.
SAE Viscosity Grades
Remove the engine oil access cover and the oil dipstick
Wipe the dipstick with a clean rag, and reinsert the dipstick back into the filler neck, screwing it down
completely.
Remove the dipstick and inspect for oil. If the oil level is below the end of the dipstick, refill with recommended
oil to the top of the oil filler neck.
PH3100Pi OM Revision 2010-10-07
13
Fuel Gauge
Fuel Cap
Fuel Strainer
Fuel Level
Running the engine with insufficient oil can cause serious engine damage.
The Low Oil Alarm System will automatically stop the engine before the oil level
falls below a safe limit. However, to avoid the inconvenience of an unexpected
shutdown, it is still advisable to visually inspect the oil level regularly.
3.2 Fuel
Use automotive unleaded regular gasoline only.
If the fuel level is low, refill to the shoulder of the fuel strainer.
Never use an oil/gasoline mixture or dirty gasoline.
Avoid getting dirt, dust or water in the fuel tank.
After refueling, tighten the fuel filler cap securely.
■ Gasoline is extremely flammable and is explosive under certain conditions.
■ Refuel in a well-ventilated area with the engine stopped. Keep all smoking
materials, sparks, and any other source of combustion away from the generator
during refueling.
■ Do not overfill the fuel tank (there should be no fuel above the upper limit mark).
After refueling, make sure the tank cap is closed properly and securely.
■ Be careful not to spill fuel when refueling. Spilled fuel or fuel vapor may ignite. If
any fuel is spilled, make sure the area is dry before starting the engine.
■ Avoid repeated or prolonged contact with skin or breathing of vapor. KEEP OUT
OF REACH OF CHILDREN..
Gasoline containing alternate fuels:
Do not use a blend that contains more than 10% ethanol. Do not use gasoline containing methanol. Octane
rating of 87 or higher is recommended.
Fuel tank capacity- 4.4 gal (16.6 L)
PH3100Pi OM Revision 2010-10-07
Loading...