How it Works
Powerhouse
Loading...
PH1000I
User Manual
41 pgs1.95 Mb0

Powerhouse PH1000I User Manual

PH1000i Digital Inverter Generator
OPERATING INSTRUCTIONS
PLEASE READ THIS MANUAL CAREFULLY
BEFORE USING
PH1000i OM revision 2010-10-07
Quick Start
Use outdoors only. Generators produce carbon monoxide — a poisonous,
colorless, odorless gas that can cause death or serious injury.
Always operate on a level surface Keep away from rain, snow or other wet conditions Keep away from smoking materials, sparks, and other sources of combustion when
refueling.
Pre-Operation:
1. Check the oil level by removing the maintenance cover and inspecting the dipstick. Fill reservoir with 8.5 oz. (250 ml)
oil or to the full mark on the dipstick. Use appropriate grade, high-detergent, premium quality, 4-stroke engine oil.
2. Add regular unleaded automotive gasoline up to the shoulder of the fuel strainer. Avoid getting dirt, dust, or water in the fuel tank. Do not use a blend that contains more than 10% ethanol. Do not use gasoline containing methanol. Octane rating of 87 or higher is recommended.
Operation
For operation at high altitudes and in extreme temperatures, see the complete
operating instructions.
1. Ensure that no loads have been connected to the AC receptacles.
2. Open the fuel valve.
3. Starting the engine.
Push the engine switch to the ON position. Pull the starter grip lightly until resistance is felt, then pull briskly out.
4. The green ―run‖ light will illuminate when the generator is ready for use. Before connecting any loads, ground the generator with a length of heavy cable, connecting the generator’s grounding terminal to an external ground source.
5. Make sure that all appliances to be connected have been switched off and are in good working order. Confirm that the electrical rating does not exceed that of the generator.
6. Connect the appliance to the appropriate receptacle on the generator’s panel.
7. To minimize fuel consumption and noise, turn on the Economy switch. This setting regulates the engine’s speed so
that it matches the needs of the connected loads.
Shutdown
■ In an emergency, pushing the Engine Switch on the control panel to the OFF position will automatically stop the engine with or without a load. However, continually stopping the generator without disconnecting all loads can cause damage to the generator or appliances.
1. Turn off all connected appliances and disconnect from the generator.
Push the Engine Switch to the OFF position.
PREFACE
Thank you for purchasing a POWERHOUSE generator. This manual covers operation and maintenance of POWERHOUSE generator model PH1000i. All information in this publication is based on the latest product information available at the time of approval
for printing. We reserve the right to make changes at any time without notice and without incurring any obligation. No part of this publication may be reproduced without written permission. This manual should be considered a permanent part of the generator and should remain with it if it is resold. Pay special attention to statements preceded by the following words:
Indicates a strong possibility of severe personal injury or death if instructions are not followed.
Indicates a possibility of personal injury or equipment damage if instructions are not followed.
Gives helpful information.
If a problem should arise, or if you have any questions about the generator, consult an authorized Powerhouse dealer.
Failure to properly follow these precautions can result in property damage, serious injury, or DEATH!
Read all labels and the owner's manual before operating this generator. Generators produce carbon monoxide — a poisonous, colorless, odorless gas that
can cause death or serious injury. Indoor use of a generator can kill quickly. Generators should be used outdoors only. Generators should only be used outdoors away from garages and open windows,
but protected from rain and snow. Check for spilled fuel or leaks. Clean and/or repair before use. Always stop engine before refueling. Wait 5 minutes before restarting. Keep any source of ignition away from fuel tank, at all times. The portable generator is not meant to be used as a permanent back-up power
system for the home. A permanently installed stationary generator is designed to be safely used for this specific purpose.
Our generators are designed to give safe and dependable service if operated according to instructions. Read and understand the Owner's Manual before operating the generator. Failure to do so could result in personal injury or equipment damage.
CONTENTS
Quick Start..........................................................................................................................................2
Pre-Operation: ................................................................................................................................2
Operation ........................................................................................................................................2
Shutdown .......................................................................................................................................2
PREFACE ..........................................................................................................................................3
CONTENTS .......................................................................................................................................4
1. SAFETY INSTRUCTIONS .............................................................................................................5
2. COMPONENT IDENTIFICATION ..................................................................................................7
2.1 Control panel PH1000i .............................................................................................................8
2.2 Serial number and bar code identification and location ..........................................................9
3. PRE-OPERATION CHECK ..........................................................................................................10
3.1 Check the engine oil level. .....................................................................................................10
3.2 Check the fuel level. ............................................................................................................... 11
3.3 Check the air cleaner .............................................................................................................12
4. OPERATING INSTRUCTIONS ....................................................................................................13
4.1 Starting the engine .................................................................................................................13
4.2 High altitude operation ...........................................................................................................14
4.3 Generator use ........................................................................................................................15
4.4 AC application ........................................................................................................................17
4.5 Output and Overload Lights ...................................................................................................18
4.6 DC application ........................................................................................................................19
4.7 Low oil alarm system .............................................................................................................20
4.8 Economy switch .....................................................................................................................21
4.9 Stopping the engine ...............................................................................................................21
5. MAINTENANCE ...........................................................................................................................22
5.1 Emission control system ........................................................................................................22
5.2 Maintenance Schedule ..........................................................................................................24
5.3 Changing oil ...........................................................................................................................25
5.4 Air cleaner service ..................................................................................................................26
5.5 Spark plug maintenance ........................................................................................................27
5.6 Spark arrestor maintenance ...................................................................................................29
6. TRANSPORTING and STORAGE ...............................................................................................30
6.1 Exercising the Generator .......................................................................................................30
6.2 Before storing the unit for an extended period: .....................................................................31
7. TROUBLESHOOTING .................................................................................................................32
7.1 Engine will not start: ...............................................................................................................32
7.2 Appliance does not operate: ..................................................................................................33
7.3 No output at the DC receptacle: ............................................................................................33
8. SPECIFICATIONS .......................................................................................................................34
9. WARRANTY AND CONSUMER INFORMATION ........................................................................36
9.1 CALIFORNIA EMISSIONS CONTROL WARRANTY STATEMENT ......................................37
9.2 EMISSION CONTROL SYSTEM WARRANTY .....................................................................38
10. APENDIX B - EMISSION CONTROL SYSTEM ........................................................................39
11. APENDIX C - SAFETY AND CHARGING INSTRUCTIONS .....................................................40
1. SAFETY INSTRUCTIONS
■ This generator is designed to give safe and dependable service if operated according to instructions.
Read and understand the Owner's Manual before operating the generator. Failure to do so could result in personal injury or equipment damage.
■ Exhaust gas contains poisonous carbon monoxide. Never run the generator in an enclosed area.
Be sure to provide adequate ventilation.
■ The muffler becomes very hot during operation and remains hot for several minutes after stopping the engine. Be careful not to touch the muffler while it is hot.
Let the engine cool before storing the generator indoors.
To ensure safe operation
Gasoline is extremely flammable and explosive under certain conditions. Refuel Keep away from cigarette smoke and sparks when refueling the generator.
Wipe up spilled gasoline at once.
in a well ventilated area with the engine stopped.
■ This generator is not intended, nor designed, for use as a standby power supply and should never be used as such. Severe property damage and/or severe personal injury or death may result. Never connect this generator to an automatic transfer switch (ATS). Severe damage to the generator will occur.
■ Always make a pre-operation inspection before you start the engine. You may prevent an accident or equipment damage.
■ Place the generator at least 3 ft (1 m) away from buildings or other equipment during operation.
■ Operate the generator on a level surface. If the generator is tilted, fuel spillage may result.
■ Know how to stop the generator quickly and understand operation of all controls. Never permit anyone to operate the generator without proper instructions.
■ Keep children and pets away from the generator when it is in operation.
■ Keep away from moving parts while the generator is running.
■ The generator is a potential source of electrical shocks when misused; do not
operate with wet hands.
■ Do not operate the generator in rain or snow and do not let it get wet.
■ Do not install this generator inside a compartment. Doing so may lead to
overheating and consequently, fire. It may also lead to death by asphyxiation.
■ Do not modify the enclosure of this generator.
2. COMPONENT IDENTIFICATION
Maintenance
Cover
Choke Lever
Exhaust
Grill
Starter Grip
Fuel Lever
Fuel Cap
Cover
Spark Plug
Access Cover
Control
Panel
2.1 Control panel PH1000i
Overload
Reset Button
(Green)
Overload
Light
Low Oil
Alarm
Light
Run Light
120V ~ 20A
Duplex
Receptacle
120V ~ 20A
Circuit Breaker
Engine Switch
Economy
Switch
Grounding
Terminal
Battery Charge
Receptacle
12V ~ 5A
Battery Charge
Circuit Breaker
12V DC 5A
120V 60Hz 1Phase
NEUTRAL FLOATING
NEUTRE FLOTTANT
120V-10A
120V-10A
120V-20A
2.2 Serial number and bar code identification and location
Serial Number
The generator serial number identifies your particular unit and is necessary when ordering parts and accessories. The bar code is used by your dealer and Coast Distribution for warranty administration and must be supplied before any work can be done.
The serial number can be found stamped on the engine block above oil dipstick. It is visible when the maintenance panel is removed.
The bar code label is found in two locations:
1. On the bottom of the generator.
2. On the packing carton.
Please record this information below and keep this manual in a safe place along with the bill of sale.
Engine Serial Number __________________________________ Bar Code Number _______________________________ Date of Purchase ________________________________ Name of Selling Dealership ________________________________
Please go to www.powerhouse-products.com/register and register your unit today. Online registration will be accepted as proof of purchase. Online registration will make sure you are protected in the event you have lost your receipt, and will significantly speed the process in the event warranty service is necessary.
For warranty assistance:
Phone: 877-544-4449 Fax: 800-263-0280 E-mail: warranty@powerhouse-products.com
10 PH1000i OM revision 2010-10-07
3. PRE-OPERATION CHECK
Single
Viscosity
Multi-
viscosity
SAE Viscosity Grades
AMBIENT TEMPERATURE
Oil Fill Hole
Dip Stick
Upper Level
Lower Level
Upper Level
■ Be sure to check the generator on a level surface with the engine stopped.
3.1 Check the engine oil level.
■ Using non detergent oil or 2 cycle engine oil could shorten the engine's service life.
Use a high-detergent, premium quality 4-stroke engine oil, certified to meet or exceed U.S. automobile manufacturer's requirements for API Service Classification SG/SF. Select the appropriate viscosity for the average temperature in your area.
Loosen the cover screw and remove the maintenance cover. Remove the oil filler cap, and wipe the dipstick with a clean rag. Check the oil level by inserting the dipstick in the filler hole without screwing it in.
If the oil level is below the end of the dipstick, refill the recommended oil up to the top of the oil filler neck.
■ Running the engine with insufficient oil can cause serious engine damage.
11 PH1000i OM revision 2010-10-07
Fuel Level
Fuel Strainer
Fuel Cap
3.2 Check the fuel level.
Use automotive unleaded regular gasoline only. If the fuel level is low, refill the fuel tank until the level reaches the specified mark. Never use an oil/gasoline mixture or dirty gasoline. Avoid getting dirt, dust or water in the fuel tank. After refueling, tighten the fuel filler cap securely.
■ Gasoline is extremely flammable and is explosive under certain conditions.
■ Refuel in a well-ventilated area with the engine stopped. Keep all smoking
materials, sparks, and any other source of combustion away from the generator during refueling.
■ Do not overfill the fuel tank (there should be no fuel above the upper limit mark). After refueling, make sure the tank cap is closed properly and securely.
■ Be careful not to spill fuel when refueling. Spilled fuel or fuel vapor may ignite, If any fuel is spilled, make sure the area is dry before starting the engine.
■ Avoid repeated or prolonged contact with skin or breathing of vapor. KEEP OUT OF REACH OF CHILDREN.
Fuel tank capacity: 0.8 gal (2.9 liters)
Gasoline containing alternate fuels
If you decide to use a gasoline containing ethanol, be sure its octane rating is lower than the specification. Do not use a blend that contains more than 10% ethanol. Do not use gasoline containing methanol.
12 PH1000i OM revision 2010-10-07
■ Fuel system damage or engine performance problems resulting from the use of
Air Cleaner
Case
Air Cleaner
Element
Air Cleaner
Cover
Air Cleaner
Screw
Maintenance
Cover
Cover
Screw
fuels that contain an improper alcohol blend are not covered under warranty.
■ Before buying fuel from an unfamiliar station, Determine if the fuel contains ethanol
and if it does, confirm the type and percentage of ethanol used. If you notice any undesirable operating symptoms while using a gasoline that contains ethanol, or one that you think contains ethanol, replace it by a gasoline that you know has the proper blend.
3.3 Check the air cleaner
1. Check the air cleaner element to be sure it is clean and in good condition.
2. Loosen the cover screw and remove the maintenance cover.
3. Remove the air filter retaining screws. Remove the cover and check the element. Clean or replace the
element if necessary.
■ Never run the engine without the air cleaner. Rapid engine wear will result from
contaminants, such as dust and dirt, being drawn through the carburetor, into the engine.
13 PH1000i OM revision 2010-10-07
4. OPERATING INSTRUCTIONS
Starter Grip
Fuel Valve
Engine Switch
Choke
4.1 Starting the engine
Before starting the engine, disconnect any loads from the AC and DC receptacles.
1. Turn the fuel valve lever to the ―ON‖ position.
2. Push the engine switch to the ―ON‖ position.
3. Move the choke lever to the START position.
4. Pull the starter grip until resistance is felt then pull the starter grip briskly toward the arrow as shown
below.
■ Do not allow the starter grip to snap back. Return it slowly by hand.
■ Do not let the starter rope rub against the generator body or the rope will
wear out prematurely.
Loading...
+ 28 hidden pages
Buy Points How it Works FAQ Contact Us Questions and Suggestions Privacy Policy Cookie Policy Terms of Use