Powerfocus BC1000 Operating Instructions Manual

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Powerfocus
Battery Charger BC1000
1. Intended Use
The product is intended to charge and discharge NiCd or NiMH rechargeable batteries. It provides four independent charging slots for AA/AAA rechargeable batteries. The charger can also optimize and test the maximum capacity of the rechargeable batteries. Each charging slot has its own display to show various information, such as, charging current, battery voltage, charged capacity, battery internal resistance and ellapsed charging time. The charging current can be selected from 200mA to 1400mA with 200mA per increment. If 4 batteries are needed to be charged, then the maximum current for each slot is limited to 1000mA. If battery in slot 2 or 3 is not present, then the maximum current for slot 1 and 4 can be selected up to 1400mA. The charger can charge batteries of different type and size and with different capacity at the same time. It also integrates the minus delta voltage (-ΔV) function, which monitors the voltage over the charging cycle. When battery is fully charged, the charger will switch to trickle charging automatically. Therefore the battery will be kept at its optimum capacity. The charger also includes overheat detection to protect rechargeable batteries and charger itself from overheating.
Specially design improved charging circuit provides excellent heating management during high current charging process, which assures the best charging condition for batteries.
The charger can only be powered by power supply rated 12v/1.0A. Operate and store it in dry indoor environment only. This product fulfills European and national requirements related to electromagnetic compatibility (EMC). CE conformity has been verified and the relevant statements are available upon request. Unauthorized conversion and/or modification of the device are inadmissible because of safety and approval reasons (CE). Any usage other than described above is not permitted and can damage the product and lead to associated risks such as short-circuit, fire, electric shock, etc. Please read the operating instructions thoroughly and keep them for future reference. The charger has its backlight turned on after each key press. Back light will be switched off after 30 seconds when no key is pressed.
The charger is capable of charging C,D size NI-MH batteries if used together with specially designed C,D size battery adapter. The
maximum charging capacity can be up to 20,000mAH.
2. Delivery Content
Battery Charger BC1000 1pcs Power Adapter 1pcs Operation Instructions 1pcs
Optional accessory Part:
C,D size battery Adapter not included
3. Safety Instructions We do not assume liability for resulting damages to property or personal injury if the product has been abused in any way or damaged by improper use or failure to observe these operating instructions. The warranty will then expire!
3.1 Product Safety The product must not be exposed to substantial mechanical strain or
strong vibrations.
The product must be protected against electromagnetic fields, static
electrical fields, extreme temperatures, direct sunlight and moisture
The manufacturer ’s instruction for the respective batteries must be
observed, before they are charged.
The product should not be connected immediately after it has been
brought from an area of cold temperature to an area of warm temperature. Condensed water might destroy the product. Wait until
the product adapts to the new ambient temperature before use. Sufficient ventilation is essential when operating the charger. Never cover the ventilating slots of the charger. Please take cautions especially when ambient temperature is over 35 degrees Celsius and charging current rate is over 0.5C. If higher charging current applied, it is more easy to build up temperature on batteries.
3.2 Battery Safety
Correct polarity must be observed while inserting the batteries.  Non-rechargeable batteries, rechargeable alkaline batteries (RAM),
lead acid batteries and lithium batteries must not be charged with
this product. There is danger of explosion! Batteries should be removed from the device if it is not used for a
long period of time to avoid damage through leaking. Leaking or
damaged batteries might cause acid burns when in contact with skin,
therefore use suitable protective gloves to handle corrupted
batteries. Batteries must be kept out of reach of children. Do not leave the
battery lying around, as there is risk, that children or pets swallow it. Batteries must not be dismantled, short-circuited or thrown into fire. Never
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recharge non-rechargeable batteries. There is a risk of explosion!
3.2 Miscellaneous
Repair works must only be carried out by a specialist/specialist workshop.  If you have queries about handling the device, which are not answered in this operating instruction, please check with the distributor for further help.
4. Operating Elements
1. Battery Slots
2. LCD display area
3. Button
5. Power Supply
The shipped power adapter is the power supply for this charger. In case you need to use other power adapter, please be aware that power supply has the correct polarity plug. Also please be noted that power supply need be able to supply minimum 1.0A current. Low output power adapter could lead to working improperly. When the charger is powered up, 2.1 version number is displayed for 2s . Then all LCD segments will light up momentarily. “null” will be shown until any batteries are inserted.
6. Operation
Once a rechargeable battery is inserted, its present voltage( for example, “1.12v”) will be displayed for 3 seconds, then 400mA default charging current will be shown on display for another 3 seconds. If MODE or CURRENT button is not pressed during this 6 seconds, the charging process will start. During the first 6 second time, If any button is pressed, the unit will wait for another 10s before finishing current slot setting. Press “SLOT” button will confirm the setting right way without the needs of waiting the 10s auto time-out time elapsed. All other battery can be handled the same. So each battery can have its own setting independently. While the previous battery slot setting mode is in effective (telling by the flashing display of that battery slot LCD ), and the next battery is inserted, then both battery slot display will be flashing, which means that any setting change will be applied for all batteries in setting mode at the same time. Once start normal working mode, charging current can no longer be changed unless its working mode is changed or batteries are taken out from charger and insert into charger again. During normal working mode, if no particular slot is selected by pressing the SLOT button, MODE, CURRENT and DISPLAY button are always referring to 4 slots simultaneously. If a different working or display mode is
desired for particular slot, press the SLOT button to select the slot and then
press “Mode” or “Display” to select your wanted working or display mode..
6.1 Mode Selection Press and hold the “MODE” button for 2 seconds to start working
mode selection for all four battery slot.
Press the “MODE” button subsequently to toggle among the
“Charge”, ”Discharge”, ”Test” , “Quick Test” and “Refresh” mode
When particular slot working mode need to be changed, press SLOT
button to select the desired slot and then press MODE button to
choose wanted working mode. When working mode is changed, working current adjustment is
possible.
6.2 Current Selection Within the first 6 seconds after inserting the battery or right after power up, press the “CURRENT” button to select desired charge current for slots loaded with battery at the same time. Current setting can not be altered once the setting has been confirmed in the initial stage. If different working current is needed afterwards, either changing the working mode or rechargeable battery must be taken out and inserted again. Discharge current is automatically set to half of the selected charge current. Batteries for slot 1 and 4( no batteries present at slot 2 or 3), its charging current can be selected for 1200 or 1400mA further. Slot 2&3 maximum charging current is limited to 1000mA only.
6.3 Display Selection “DISPLAY” button is for toggling display information for voltage, current, capacity, work time etc.
Power Jacket
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6.4 SLOT Selection. This button is used to select desired slots for different working mode, charge current or display mode. Press SLOT button will start the slots selection processing in the sequence cycle of 1->2->3->4->4 slots->exit.
7. Overheat Protection
With our improved charging circuit design, for normal good quality battery with low impedance, heating built up on battery during charging process is almost unnoticeable. However during the last charging stage, when battery is almost full, batteries can become hot. This is normal: the larger charging current applied, the more heat will build up. When battery temperature is sensed to be over 60C, then over heat protection will be kicked in for safety reason. Beside the four battery temperature sensor, there are also two temperature sensor located on controller board, located at the area where most heat is generated. So both battery and controller temperature is monitored during the operation of the charger.
When overheating occurs, either from battery over 60 degrees Celsius or
controller board over 77 degrees Celsius, current working mode will be automatically halted. If controller board over heat is detected, over heat protection will be applied for the corresponding 2 battery slots at the same time. If battery temperature over heat detected, only the over heated channel will be halted accordingly. To tell if it is in the state of overheating protection mode, charging current will be reduced to 0mA. Charging/discharging process will only resume after battery temperature drops below 40 degrees Celsius and/or charger controller board drops below 50 degrees Celsius.
8. Operation Modes and Display
8.1 Operation Modes: Charge Mode: The rechargeable battery is charged up to its
maximum capacity. Accumulated charging capacity is displayed at mAH display mode.
Discharge Mode: It is used to reduce the memory effect. The
rechargeable battery is discharged to a preset battery voltage (0.9v). Once discharge is finished, total accumulated discharging capacity is displayed at mAH display mode, showing how much energy is discharged from the battery, which is always referring to the accumulated discharging capacity. No trickle charge current will be applied after discharge cycle is finished.
Refresh Mode: The rechargeable battery is charged and
discharged repeatedly to optimize to its maximum capacity. Old
rechargeable batteries or rechargeable batteries that have not been used for a long period of time can be restored to their rated capacity. Depends on the selected charge current and battery impedance, it can take tens hours or even days time before complete. Refresh mode will make 3 complete discharge-charge working cycles before complete. After charge cycle is complete, the total charged capacity will be displayed in mAH display mode even it is at discharging stage of that cycle.
Test mode: Checks the present capacity of a rechargeable
battery. The maximum capacity is determined by discharging the rechargeable battery after it was fully charged. If the maximum capacity is much lower than the rated capacity then it may reach the end of its lifetime.
Quick Test mode: The charger will analyze the dynamic internal
battery resistance by applying a load current and this current reading is referred to the voltage drop detected on the battery. Within 10s, the tested battery resistance will be displayed in the unit of milliohm. For good quality batteries, the internal resistance is very low: in the range of 20 ~ 80 milliohms. If battery internal resistance is over 500milliohms, then these batteries are not good for supplying power to high current loads, such as digital camera etc. But they can still be used for low energy loads, such as clock, remote controllers etc. Always use batteries with close internal resistance range when they are used in serial to achieve maximum battery life. Alkaline and any other 1.5v batteries can be tested on this charger as well. If a completely empty battery is to be tested, it is not possible to give any correct reading. Please be noted that since the internal battery resistance can be very small, and contact resistance can be a major influence factor, thus same battery tested in different slot or even at the same slot with different contact condition, the reading can be varied for 10% to 20%. This is normal. When a high impedance battery( eg. Over 2500milli ohm) is loaded onto the charger, due to its high internal impedance, real displayed charging current can be much less than your pre-selected charging current. When this happened, it doesn’t means the charger is defective. Eventually it needs longer charging time until fully charged.
8.2 Display
Charge/Discharge Current: instantaneous current is displayed.  Time Elapsed: The charging/discharging time of the last cycle is
displayed.
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Accumulated Capacity: The accumulated battery capacity is
displayed in mAh. For discharge mode, it is referring to the accumulated energy discharged from that battery. For refresh mode, previous charging capacity is displayed even when current working stage is at discharge cycle.
Battery Voltage: The instantaneous battery voltage is displayed.  At QUICK TEST mode, it shows the internal battery resistance in
mili- ohm(0.001R).
Full: After the rechargeable battery is fully charged in any of the
operation modes, trickle charging will be started automatically. Trickle charging prevents the rechargeable batteries from being overcharged and compensates for self-discharging of the batteries
9. Maintenance
The device is maintenance-free but should be cleaned occasionally. When cleaning, the device must be removed from any power source. Only use dry and soft cloth to clear the housing of the charger. Do not use abrasive or solvents.
10. Disposal
10.1 Disposal of waste electrical and electronic equipment
In order to preserve, protect and improve the quality of environment, protect human health and utilize natural resources prudently and rationally, the user should return unserviceable product to relevant facilities in accordance with statutory regulations. The crossed-out wheeled bin indicates the product needs to be disposed
separately and not as municipal waste.
10.2 Used batteries/rechargeable batteries disposal The user is legally obliged (battery regulation) to return used batteries and rechargeable batteries. Disposing used batteries in the household waste is prohibited! Batteries/rechargeable batteries containing hazardous substances are marked with the crossed-out wheeled bin. The symbol indicates that the product is forbidden to be disposed via the domestic refuse. The chemical symbols for the respective hazardous substances are Cd= Cadmium, Hg = Mercury, Pb = Lead. You can return used batteries/rechargeable batteries free of charge to any collecting point of your local authority.
11. Technical Data
Operating Voltage
12V ~16VDC
Power Adapter
Input:
100~240V~, 50/60Hz
Output:
12V DC, 1.0A
Charging Current range
200 ~ 1400 mA
Discharging Current
range
100 ~ 700 mA
Max. Charging Capacity
20000mAh
Operating Temperature
0 to 40 ℃
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