PowerFlex AC DRIVES SELECTION GUIDE

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Page 1

POWERFLEX®AC DRIVES

THE INTELLIGENT MOTOR CONTROL SOLUTION

FOR YOUR APPLICATION REQUIREMENTS

SELECTION GUIDE

Page 2

AUTOMOTIVE

BREWING

BEVERAGE

FOOD

PACKAGING

PHARMACEUTICAL

PETROCHEMICAL

WATER WASTEWATER

MINING

AGGREGATE

CEMENT

OIL & GAS

PRINTING & PUBLISHING

MARINE

FIBRE & TEXTILE

METAL

PULP & PAPER

GLASS

SEMICONDUCTOR

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Intelligent Motor Control 2

Intelligent Motor Control with PowerFlex Drives 4

PowerFlex features 6

PowerFlex AC drives - Low voltage

PowerFlex 4M 8

PowerFlex 4 10

PowerFlex 40 12

PowerFlex 40P 14

PowerFlex 400 16

PowerFlex 70 18

PowerFlex 700 20

PowerFlex 700H 22

PowerFlex 700S 24

PowerFlex 700L 27

PowerFlex AC drives - Medium voltage

PowerFlex 7000 28

Programming and communication options 30

Application guidance 32

Line reactors, contactors and circuit breakers 34

External EMC filters 36

External brake resistors 38

POWERFLEX ONTENTS

PAGE

Rockwell Automation®, Allen-Bradley®, PowerFlex®, DeviceLogix™, DriveLogix™, FORCE™ Technology, SynchLink™, TorqProve™, DriveTools™ SP, DriveExplorer™, DriveExecutive™, DriveObserver™, StepLogic™, Compact I/O™, Zero Stacking™, DriveGuard

, GuardMotion™ are registered trademarks of

Rockwell Automation.

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INTELLIGENT MOTOR CONTROL

FIXED SPEED

CONTROL

Direct Online

Starters

Soft

Starters

Motor Performance,

We understand that you need to control performance, reduce downtime, improve safety, increase productivity, perform diagnostics. That’s why we’ve combined leading-edge motor control and protection devices with the advanced networking and diagnostic capabilities of Rockwell Automation’s Integrated Architecture to provide you with Intelligent Motor Control.

With solutions for a variety of motor control requirements and devices hosting in-built intelligence, control of your motor applications can be truly integrated into your solution. Seamless integration allows your to monitor, control, program and interrogate your motor control solutions to achieve the efficiency, reliability and control you demand. With different levels of integration available, there is an integrated solution ideal for you.

AN INTEGRAL PART OF YOUR

INTEGRATED ARCHITECTURE

WHAT YOU CAN ACHIEVE WITH INTEGRATED ARCHITECTURE AND INTELLIGENT MOTOR CONTROL SOLUTIONS...

• Optimise motor performance through intelligent equipment and networks

• Reduce your energy consumption and increase efficiency

• Reduce downtime in the event of drive damage with automatic device replacement (ADR)

• Alerts you about motor problems before a failure occurs

• Embed safety functionality to protect your process, personnel and equipment health

• Achieve seamless communication and system visibility for increased system performance,

simplified troubleshooting and reduced startup times

and much more...

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MOTION

CONTROL

VARIABLE SPEED

CONTROL

Servo

Motors

Servo

Drives

Medium Voltage

AC Drives

Low Voltage

AC Drives

NetLinx

(EtherNet/IP™, ControlNet™, DeviceNet™)

Motor Protection & System Wide Communication

Engineered

Drive Solutions

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INTELLIGENT MOTOR CONTROL WITH POWERFLEX AC DRIVES

POWERFLEX 4

0.25…2.2 kW @ 240V single phase

0.25…4 kW @ 400V 3-phase

240V and 480V 3-phase also available

V/Hz Control

POWERFLEX 40

0.37…2.2 kW @ 240V single phase

0.37…11 kW @ 400V 3-phase

240V, 480V and 600V 3-phase also available

V/Hz and Sensorless Vector Control

POWERFLEX 40P

0.37…11 kW @ 400V 3-phase

240V, 480V and 600V 3-phase also available

V/Hz and Sensorless Vector Control

Safe-off functionality to EN 954-1 Cat. 3

POWERFLEX 400

0.37…110 kW @ 400V 3-phase

240V and 480V 3-phase also available

V/Hz Control

For industrial fan and pump applications

VARIABLE SPEED

CONTROL

POWERFLEX AC DRIVES

Medium Voltage

AC Drives

Low Voltage

AC Drives

POWERFLEX 4M

0.25…2.2 kW @ 240V single phase

0.25…11 kW @ 400V 3-phase

240V and 480V 3-phase also available

V/Hz Control

POWERFLEX

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POWERFLEX 70

0.37…37 kW @ 400V 3-phase

240V, 480V and 600V 3-phase also available

V/Hz, Sensorless Vector and Flux Vector Control utilising FORCE Technology

IP 66 versions also available

Safe-off functionality to EN 954-1 Cat. 3

POWERFLEX 700

0.75…132 kW @ 400V 3-phase

45…132 kW @ 690V 3-phase

240V, 480V and 600V 3-phase also available

V/Hz, Sensorless Vector and Flux Vector Control utilising FORCE Technology

TorqProve functionality with automated brake control

Liquid-cooled option with PowerFlex 700L

POWERFLEX 700H

160…560 kW @ 400V 3-phase

160…800 kW @ 690V 3-phase

480V and 600V 3-phase also available

V/Hz and Sensorless Vector Control

POWERFLEX 700S

0.75…800 kW @ 400V 3-phase

45…1100 kW @ 690V 3-phase

240V, 480V and 600V 3-phase also available

V/Hz, Sensorless Vector and Field Orientated Control - utilising FORCE Technology

Safe-off functionality to EN 954-1 Cat. 3

Liquid-cooled option with PowerFlex 700L

A complete range of PowerFlex frequency drives

There are two classes of Allen-Bradley drives for you to choose from, PowerFlex®Component Class Drives (PowerFlex 4 Class) offer you cost-effective motor control for machine-level and stand-alone applications, while PowerFlex®Architecture Class Drives (PowerFlex 7 Class) are designed for advanced application flexibility and control system integration. With power ratings from 0.25 kW single phase to 25 MW at medium voltage, standard control interface across the range and common setup for programming, monitoring and troubleshooting, PowerFlex drives offer you seamless integration into your control system however demanding your application.

Seamless integration to maximise your uptime

To help you gain the most from your automation investment, PowerFlex drives utilise an open network architecture to integrate your manufacturing process allowing single point programming, advanced fault handling and visibility across your enterprise. PowerFlex AC drives provide common features and services for EtherNet/IP™, ControlNet™ and DeviceNet™, as well as supporting universal remote I/O, RS485, PROFIBUS™ DP, Interbus™, LonWorks

and Bluetooth®technology.

POWERFUL PERFORMANCE FLEXIBLE CONTROL

Specific features for demanding applications

To meet your control needs the PowerFlex family offers a variety of motor control technologies, ranging from volts/hertz control for simple applications to vector control with FORCE™ technology for more demanding applications. With specific features as standard offered within the family; TorqProve™ for guaranteed control of a load in lifting and hoisting applications, Safe-off functionality for safety related applications certified to EN 954-1 Cat. 3, component class multi-drive connectivity for low cost networking and hi-end positioning control; the PowerFlex family can help you achieve the control you need. With additional features such as Zero-stacking, IP66 rated drives, liquid-cooled drives and drives with active front-end (AFE), the family can also help you reduce premium space and lower energy costs.

POWERFLEX 7000

MEDIUM VOLTAGE AC DRIVES

150…930 kW @ 2400…6600V Air cooled, Frame A

150…4100 kW @ 2400…6600V Air cooled, Frame B

1300…6770 kW @ 2400…6600V Liquid cooled, Frame C

Synchronised drives option up to 25 MW with Frame C

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POWERFLEX 4 CLASS MULTI-DRIVE SOLUTION

POWERFLEX FEATURES

EtherNet/IP, ControlNet, DeviceNet (NetLinx) plus 3rd party networks

RS-485 connection to four or less PowerFlex 4 or 40 AC drives

Economical network solution on all networks Connect up to five PowerFlex 4 or 40 drives using a single communication option

PowerFlex 40

POWERFLEX 700 TORQPROVE

PowerFlex 700 with TorqProve™ allows motor torque and brake control and is ideal for lifting or hoisting applications. It guarantees load control even if the mechanical brake to the motor fails. This is achieved by maintaining torque to the motor while testing if the mechanical brake has engaged. If the brake has not engaged the PowerFlex 700 lowers the load in stages, monitoring at each stage engagement of the brake until the load comes to rest at a safe position.

• Automated torque and brake proving

- Encoder-based

- Encoderless (series B only)

• Float capability

- Holds zero speed while holding brake open

• Micro position (creep speed)

• Fast Stop

- Stops as fast as possible then sets brake (reduces wear)

• Digital input selections

- Decel-Limit switches (normally closed)

- End-of-Travel limit switches (normally closed)

• Assisted startup for lifting applications

• Optional torque pre-loads

• Protection capability including:

- Load-based speed limits (allows fast speeds unloaded)

- Brake slip detection

- Speed deviation fault

- Output phase loss detection

- Encoder loss fault

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POWERFLEX 70 IP66 PROTECTION

Suitable for use in harsh environments or hygiene sensitive environments such as food and beverage industry Resistant to corrosive chemicals, oils, dust… NSF (National Sanitation Foundation) certification insures conformity with international food equipment standard

POWERFLEX SAFE-OFF

POWERFLEX POSITIONING

Electronic Cam (PowerFlex 700S)

In various industrial applications, mechanical cams are used to create motion according to particular profiles, depending on a master position. The ‘Electronic Cam Profile’ function allows creating any type of non-linear motion profile between drive axes. One drive serves as the ‘Master’, the other the ‘Slave’ following the profile defined in the Cam relative to the motion of the ‘Master’. The Cam reference is calculated with respect to reference or master position movements forcing a Cam profile table

Applications:

• Packaging machines

• Paper processing machines

• Printing machines

• Wood processing machines

• Material forming

PowerFlex 40P, 70, 700H and 700S AC drives are available with optional DriveGuard functionality offering Safe-off control. Ideal for safety related applications requiring removal of rotational power to the motor without shutting down the drive. DriveGuard with Safe-off functionality offers the benefit of quick start-up after a demand on the safety system, reduces drive wear from repetitive start-up and conforms to EN 954-1 Cat. 3.

Target

position

(counts)

Max Profile Acceleration

Max Profile Velocity

Max Profile Acceleration

Velocity

3Velocity =

Distance / Time

Acceleration

counts/sec

Acceleration =

Velocity / Time

Profiled

position

(counts)

Point-to-point move

One of the most commonly used profiles is the simple singe-axes point-to-point move, which requires the position to which the axes needs to move. Often, it also requires the velocity and acceleration at which you want the motion move. The position reference will be profiled within the limits of the profile generator (accel/decel and max. profile speed), fore the given position setpoint.

Applications:

• Conveyor and belt (PowerFlex 40P)

• Material handling (PowerFlex 700)

• Lift and hoist (PowerFlex 700)

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• 0.25 kW…2.2 kW @ 240V single phase

0.25…11 kW @ 400V 3-phase (240V and 480V 3-phase also available)

• V/Hz control

• Small physical size with feed-through wiring and in-built EMC filter

• Integral RS 485 communication: allows multi-drop configurations

(up to 4 additional PowerFlex 4 Class drives on one network node)

• Integral programming keypad and local LED status indication

• Programmable via DriveExplorer or DriveExecutive (1203-USB required)

• Zero-Stacking (no spacing required between drives)

POWERFLEX 4M 200…240V

POWERFLEX

Typical motor rating

Catalogue number Input voltage

Output Amps (HD)

Dimensions

HxWxD (mm)

WeightkgFrame

kW A Cont. 1 min. 3 s

0.25 1.3 22F-A1P6N113 200…240V, 50/60 Hz, single phase, EMC Filter,

no Brake Chopper

1.6 2.4 3.2 174x72x136 1.4 A

0.37 1.9 22F-A2P5N113 2.5 3.8 5 174x72x136 1.4 A

0.75 3.3 22F-A4P2N113 4.2 6.3 8.4 174x72x136 1.4 A

1.5 6.1 22F-A8P0N113 8 12 16 174x100x136 2.2 B

2.2 8.9 22F-A011N113 11 16.5 22 174x100x136 2.2 B

0.25 1.3 22F-A1P6N103 200…240V, 50/60 Hz,

single phase, no EMC Filter,

no Brake Chopper

1.6 2.4 3.2 174x72x136 1.4 A

0.37 1.9 22F-A2P5N103 2.5 3.8 5 174x72x136 1.4 A

0.75 3.3 22F-A4P2N103 4.2 6.3 8.4 174x72x136 1.4 A

1.5 6.1 22F-A8P0N103 8 12 16 174x100x136 2.2 B

2.2 8.9 22F-A011N103 11 16.5 22 174x100x136 2.2 B

0.25 1.3 22F-B1P6N103

200…240V, 50/60 Hz,

3 phase, no EMC Filter,

no Brake Chopper

(…104 with Brake Chopper)

1.6 2.4 3.2 174x72x136 1.4 A

0.37 1.9 22F-B2P5N103 2.5 3.8 5 174x72x136 1.4 A

0.75 3.3 22F-B4P2N103 4.2 6.3 8.4 174x72x136 1.4 A

1.5 6.1 22F-B8P0N103 8 12 16 174x72x136 1.4 A

2.2 8.9 22F-B012N103 12 18 24 174x100x136 2.2 B 4 15.3 22F-B017N103 17 25.5 34 174x100x136 2.2 B

5.5 21 22F-B025N104 25 37.5 50 260x130x180 4.3 C

7.5 28 22F-B033N104 33 49.5 66 260x130x180 4.3 C

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POWERFLEX 4M 400…480V

Typical motor rating

Catalogue number Input voltage

Output Amps (HD)

Dimensions

HxWxD (mm)

WeightkgFrame

kW A Cont. 1 min. 3 s

0.37 1.1 22F-D1P4N113

400…480V, 50/60 Hz,

3-phase, EMC Filter,

no Brake Chopper

(…114 with Brake Chopper)

1.4 2.1 2.8 174x72x136 1.4 A

0.75 1.9 22F-D2P5N113 2.5 3.8 5 174x72x136 1.4 A

1.5 3.5 22F-D4P2N113 4.2 6.3 8.4 174x72x136 1.4 A

2.2 5 22F-D6P0N113 6 9.0 12 174x100x136 2.2 B 4 8.4 22F-D8P7N113 8.7 13.1 17.4 174x100x136 2.2 B

5.5 11.4 22F-D013N114 13 19.5 26 260x130x180 4.3 C

7.5 15 22F-D018N114 18 27.0 36 260x130x180 4.3 C

11 22 22F-D024N114 24 36.0 48 260x130x180 4.3 C

0.37 1.1 22F-D1P4N103

400…480V, 50/60 Hz,

3-phase, no EMC Filter,

no Brake Chopper

(…104 with Brake Chopper)

1.4 2.1 2.8 174x72x136 1.4 A

0.75 1.9 22F-D2P5N103 2.5 3.8 5 174x72x136 1.4 A

1.5 3.5 22F-D4P2N103 4.2 6.3 8.4 174x72x136 1.4 A

2.2 5 22F-D6P0N103 6 9.0 12 174x100x136 2.2 B 4 8.4 22F-D8P7N103 8.7 13.1 17.4 174x100x136 2.2 B

5.5 11.4 22F-D013N104 13 19.5 26 260x130x180 4.3 C

7.5 15 22F-D018N104 18 27.0 36 260x130x180 4.3 C

11 22 22F-D024N104 24 36.0 48 260x130x180 4.3 C

POWERFLEX 4M OPTIONS

Catalogue No. Description

External EMC Filter for up to 100m motor cable length

Long cable distance external filter, 10 A, used with 240V, single phase, Frame A Long cable distance external filter, 18 A, used with 240V, single phase, Frame B Long cable distance external filter, 9.5 A, used with 240V, 3-phase, Frame A Long cable distance external filter, 21 A, used with 240V, 3-phase, Frame B

Long cable distance external filter, 5.7 A, used with 480V, 3-phase, Frame A Long cable distance external filter, 12 A, used with 480V, 3-phase, Frame B

Human interface modules (HIM) & accessories

22-HIM-C2S LCD display, remote panel mount, CopyCat, IP66 HIM, includes 2.9 m cable 22-HIM-A3 LCD display, remote hand held, CopyCat, IP30 HIM, includes 1 m cable 22-HIM-B1 Bezel kit for 22-HIM-A3 panel mounting, includes 2 m cable 22-HIM-H10 DSI HIM to RJ45 Port cable 1 m 22-HIM-H30 DSI HIM to RJ45 Port cable 2.9 m

Dynamic brake resistors - 5% duty cycle

AK-R2-120P1K2 Dynamic brake resistor, 200…480V, 120 Ω, 260 W

For detailed information on dynamic braking refer to publication: PFLEX-AT001...

Long cable distance external filter, 34 A, used with 240V, 3-phase, Frame C

Long cable distance external filter, 18 A, used with 480V, 3-phase, Frame C Long cable distance external filter, 26 A, used with 480V, 3-phase, Frame C

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POWERFLEX 4 200…480V

Typical motor rating

Catalogue number Input voltage

Output Amps (HD)

Dimensions

HxWxD (mm)

WeightkgFrame

kW A Cont. 1 min. 3 s

0.25 1.3 22A-A1P4N113 200…240V, 50/60 Hz, single phase, EMC Filter,

no Brake Chopper

1.4 2.1 2.8 152x80x136 1.4 A

0.37 1.9 22A-A2P1N113 2.1 3.2 4.2 152x80x136 1.4 A

0.75 3.3 22A-A3P6N113 3.6 5.4 7.2 152x80x136 1.4 A

1.5 6.1 22A-A6P8N113 6.8 10.2 13.6 180x100x136 2.2 B

2.2 8.9 22A-A9P6N113 9.6 14.4 19.2 180x100x136 2.2 B

0.25 1.3 22A-A1P4N103 200…240V, 50/60 Hz,

single phase, no EMC Filter,

no Brake Chopper

1.4 2.1 2.8 152x80x136 1.4 A

0.37 1.9 22A-A2P1N103 2.1 3.2 4.2 152x80x136 1.4 A

0.75 3.3 22A-A3P6N103 3.6 5.4 7.2 152x80x136 1.4 A

1.5 6.1 22A-A6P8N103 6.8 10.2 13.6 180x100x136 2.2 B

2.2 8.9 22A-A9P6N103 9.6 14.4 19.2 180x100x136 2.2 B

0.25 1.3 22A-A1P5N114 200…240V, 50/60 Hz,

single phase, EMC Filter,

Brake Chopper

1.5 2.3 3 152x80x136 1.4 A

0.37 1.9 22A-A2P3N114 2.3 3.5 4.6 152x80x136 1.4 A

0.75 3.3 22A-A4P5N114 4.5 6.8 9 152x80x136 1.4 A

1.5 6.1 22A-A8P0N114 8 12 16 180x100x136 2.2 B

0.25 1.3 22A-A1P5N104 200…240V, 50/60 Hz,

single phase, no EMC Filter,

Brake Chopper

1.5 2.3 3 152x80x136 1.4 A

0.37 1.9 22A-A2P3N104 1.5 2.3 3 152x80x136 1.4 A

0.75 3.3 22A-A4P5N104 4.5 6.8 9 152x80x136 1.4 A

1.5 6.1 22A-A8P0N104 8 12 16 152x80x136 1.4 B

0.25 1.3 22A-B1P5N104

200…240V, 50/60 Hz,

3-phase, no EMC Filter,

Brake Chopper

1.5 2.3 3 180x100x136 1.4 A

0.37 1.9 22A-B2P3N104 2.3 3.5 4.6 180x100x136 1.4 A

0.75 3.3 22A-B4P5N104 4.5 6.8 9 152x80x136 1.4 A

1.5 6.1 22A-B8P0N104 8 12 16 152x80x136 1.4 A

2.2 8.9 22A-B012N104 12 18 24 180x100x136 2.2 B 4 15.3 22A-B017N104 17 25.5 34 180x100x136 2.2 B

0.37 1.1 22A-D1P4N104 400…480V, 50/60 Hz,

3-phase, no EMC Filter,

Brake Chopper

1.4 2.1 2.8 152x80x136 1.4 A

0.75 1.9 22A-D2P3N104 2.3 3.5 4.6 152x80x136 1.4 A

1.5 3.5 22A-D4P0N104 4 6 8 152x80x136 1.4 A

2.2 5 22A-D6P0N104 6 9 12 180x100x136 2.2 B 4 8.4 22A-D8P7N104 8.7 13.1 17.4 180x100x136 2.2 B

• 0.25 kW…2.2 kW @ 240V single phase

0.25…4 kW @ 400V 3-phase (240V and 480V 3-phase also available)

• V/Hz control

• Versions with and without integral dynamic brake chopper

• Integral RS 485 communication: allows multi-drop configurations

(up to 4 additional PowerFlex 4 Class drives on one network node)

• Integral programming keypad and local LED status indication

• Programmable via DriveExplorer or DriveExecutive (1203-USB required)

• Zero-Stacking (no spacing required between drives)

POWERFLEX

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POWERFLEX 4 OPTIONS

Catalogue No. Description

External EMC filter for up to 10 m motor cable length

22-RF9P5-AS Short cable distance external filter, 9.5 A, used with 240V, 3-phase, Frame A 22-RF021-BS Short cable distance external filter, 21 A, used with 240V, 3-phase, Frame B 22-RF5P7-AS Short cable distance external filter, 5.7 A, used with 480V, Frame A 22-RF012-BS Short cable distance external filter, 12 A, used with 480V, Frame B

External EMC filter for up to 100 m motor cable length

22-RF010-AL Long cable distance external filter, 10 A, used with 240V, single phase, Frame A 22-RF018-BL Long cable distance external filter, 18 A, used with 240V, single phase, Frame B 22-RF9P5-AL Long cable distance external filter, 9.5 A, used with 240V, 3-phase, Frame A 22-RF021-BL Long cable distance external filter, 21 A, used with 240V, 3-phase, Frame B 22-RF5P7-AL Long cable distance external filter, 5.7 A, used with 480V, 3-phase, Frame A 22-RF012-BL Long cable distance external filter, 12 A, used with 480V, 3-phase, Frame B

Human interface modules (HIM) & accessories

Dynamic brake resistors - 5% duty cycle

AK-R2-091P500 Dynamic brake resistor, 200…480V, 91 Ω, 86 W AK-R2-047P500 Dynamic brake resistor, 200…480V, 47 Ω, 166 W AK-R2-360P500 Dynamic brake resistor, 200…480V, 360 Ω, 86 W AK-R2-030P1K2 Dynamic brake resistor, 200…480V, 30 Ω, 260 W AK-R2-120P1K2 Dynamic brake resistor, 200…480V, 120 Ω, 260 W

For detailed information on dynamic braking refer to publication: PFLEX-AT001... For line reactors, circuit breakers and contactors please refer to page 34.

Page 14

POWERFLEX

POWERFLEX 40 200…480V

• 0.37…2.2 kW @ 240V single phase

0.37…11 kW @ 400V 3-phase (240V and 480V also available)

• V/Hz and Sensorless Vector control

• Integral dynamic brake chopper

• Communication modules for industrial automation networks

• Integral RS 485 communication: allows multi-drop configurations

(up to 4 additional PowerFlex 4 Class drives on one network node)

• Integral programming keypad and local LED status indication

• StepLogic with AND/OR and timer/counter functions

• Programmable via DriveExplorer or DriveExecutive (1203-USB required)

• Zero-Stacking (no spacing required between drives)

Typical motor rating

kW A Cont. 1 min. 3 s

0.37 1.9 22B-A2P3N114

0.75 3.3 22B-A5P0N114 5 7.5 10 180x100x136 2.2 B

1.5 6.1 22B-A8P0N114 8 12 16 180x100x136 2.2 B

2.2 8.9 22B-A012N114 12 18 24 260x130x180 4.3 C

0.37 1.9 22B-A2P3N104

0.75 3.3 22B-A5P0N104 5 7.5 10 180x100x136 2.2 B

1.5 6.1 22B-A8P0N104 8 12 16 180x100x136 2.2 B

2.2 8.9 22B-A012N104 12 18 24 260x130x180 4.3 C

0.37 1.9 22B-B2P3N104

0.75 3.3 22B-B5P0N104 5 7.5 10 180x100x136 2.2 B

1.5 6.1 22B-B8P0N104 8 12 16 180x100x136 2.2 B

2.2 8.9 22B-B012N104 12 18 24 180x100x136 2.2 B 4 15.3 22B-B017N104 17 25.5 34 180x100x136 2.2 B

5.5 21 22B-B024N104 24 36 48 260x130x180 4.3 C

7.5 28 22B-B033N104 33 49.5 66 260x130x180 4.3 C

0.37 1.1 22B-D1P4N104

0.75 1.9 22B-D2P3N104 2.3 3.5 4.6 180x100x136 2.2 B

1.5 3.5 22B-D4P0N104 4 6 8 180x100x136 2.2 B

2.2 5 22B-D6P0N104 6 9 12 180x100x136 2.2 B 4 8.4 22B-D010N104 10 15 20 180x100x136 2.2 B

5.5 11.4 22B-D012N104 12 18 24 260x130x180 4.3 C

7.5 15 22B-D017N104 17 25.5 34 260x130x180 4.3 C

11 22 22B-D024N104 24 36 48 260x130x180 4.3 C

Catalogue number Input voltage

200…240V, 50/60 Hz, single phase, EMC Filter,

Brake Chopper

200…240V, 50/60 Hz,

single phase, no EMC Filter,

Brake Chopper

200…240V, 50/60 Hz,

3-phase, no EMC Filter,

Brake Chopper

400…480V, 50/60 Hz,

3-phase, no EMC Filter,

Brake Chopper

Output Amps (HD)

2.3 3.5 4.6 180x100x136 2.2 B

1.4 2.1 2.8 180x100x136 2.2 B

Dimensions

HxWxD (mm)

WeightkgFrame

Page 15

POWERFLEX 40 OPTIONS

Catalogue No. Description

External EMC filter for up to 10 m motor cable length

22-RF021-BS Short cable distance external filter, 21 A, used with 240V, 3-phase, Frame B 22-RF034-CS Short cable distance external filter, 34 A, used with 240V, 3-phase, Frame C 22-RF012-BS Short cable distance external filter, 12 A, used with 480V, Frame B 22-RF018-CS Short cable distance external filter, 18 A, used with 480V, Frame C 22-RF026-CS Short cable distance external filter, 26 A, used with 480V, Frame C

External EMC filter for up to 100 m motor cable length

22-RF018-BL Long cable distance external filter, 18 A, used with 240V, single phase, Frame B 22-RF025-CL Long cable distance external filter, 25 A, used with 240V, single phase, Frame C 22-RF021-BL Long cable distance external filter, 21 A, used with 240V, 3-phase, Frame B 22-RF034-CL Long cable distance external filter, 34 A, used with 240V, 3-phase, Frame C 22-RF012-BL Long cable distance external filter, 12 A, used with 480V, 3-phase, Frame B 22-RF018-CL Long cable distance external filter, 18 A, used with 480V, 3-phase, Frame C 22-RF026-CL Long cable distance external filter, 26 A, used with 480V, 3-phase, Frame C

Human interface modules (HIM) & accessories

Dynamic brake resistors - 5% duty cycle

For detailed information on dynamic braking refer to publication: PFLEX-AT001... For line reactors, circuit breakers and contactors please refer to page 34. Available communication modules are shown on page 30

Page 16

• 0.37…11 kW @ 400V 3-phase (240V and 480V also available)

• V/Hz and Sensorless Vector control

• Integral dynamic brake chopper

• Communication modules for industrial automation networks

• Integral RS 485 communication: allows multi-drop configurations

(up to 4 additional PowerFlex 4 Class drives on one network node)

• Speed control with and without encoder feedback

• StepLogic with AND/OR and timer/counter functions

• Safe-off option conforming to EN 954-1 Cat. 3

• Specific features for fibre applications

• Programmable via DriveExplorer or DriveExecutive (1203-USB required)

• Zero-Stacking (no spacing required between drives)

Typical motor rating

Catalogue number Input voltage

Output Amps (HD)

Dimensions

HxWxD (mm)

WeightkgFrame

kW A Cont. 1 min. 3 s

0.37 1.9 22D-B2P3N104

200…240V, 50/60 Hz,

3-phase, no EMC Filter,

Brake Chopper

2.3 3.5 4.6 180x100x136 2.2 B

0.75 3.3 22D-B5P0N104 5 7.5 10 180x100x136 2.2 B

1.5 6.1 22D-B8P0N104 8 12 16 180x100x136 2.2 B

2.2 8.9 22D-B012N104 12 18 24 180x100x136 2.2 B 4 15.3 22D-B017N104 17.5 25.5 34 180x100x136 2.2 B

5.5 21 22D-B024N104 24 36 48 260x130x180 4.3 C

7.5 28 22D-B033N104 33 49.5 66 260x130x180 4.3 C

0.37 1.1 22D-D1P4N104

400…480V, 50/60 Hz,

3-phase, no EMC Filter,

Brake Chopper

1.4 2.1 2.8 180x100x136 2.2 B

0.75 1.9 22D-D2P3N104 2.3 3.5 4.6 180x100x136 2.2 B

1.5 3.5 22D-D4P0N104 4 6 8 180x100x136 2.2 B

2.2 5 22D-D6P0N104 6 9 12 180x100x136 2.2 B 4 8.4 22D-D010N104 10.5 15 20 180x100x136 2.2 B

5.5 11.4 22D-D012N104 12 18 24 260x130x180 4.3 C

7.5 15 22D-D017N104 17 25.5 34 260x130x180 4.3 C

11 22 22D-D024N104 24 36 48 260x130x180 4.3 C

40P

POWERFLEX 40P 200…480V

POWERFLEX

Page 17

POWERFLEX 40P OPTIONS

Catalogue No. Description

External EMC filter for up to 10 m motor cable length

External EMC filter for up to 100 m motor cable length

Human interface modules (HIM) & accessories

Dynamic brake resistors - 5% duty cycle

Other options

20A-DG01 DriveGuard Safe-off board (Series B required)

Page 18

• 0.37…110 kW @ 400V 3-phase (240V and 480V 3-phase also available)

• V/Hz control

• For industrial pump and fan applications

• Communication modules for industrial automation networks

• Integral RS 485 communication: allows multi-drop configurations

(up to 4 additional PowerFlex 4 Class drives on one network node)

• Integral programming keypad and local LED status indication

• Programmable via DriveExplorer or DriveExecutive (1203-USB required)

• Zero-Stacking (no spacing required between drives)

Typical motor rating

Catalogue number Input voltage

Output Amps (ND)

Dimensions

HxWxD (mm)

WeightkgFrame

kW A Cont. 1 min.

2.2 9 22C-B012N103

200…240V, 50/60 Hz,

3-phase, no EMC Filter,

no Brake Chopper

12 13.2 260x130x180 3.41 C

3.7 16 22C-B017N103 17.5 19.2 260x130x180 3.49 C

5.5 21 22C-B024N103 24 26.4 260x130x180 4.27 C

7.5 28 22C-B033N103 33 36.3 260x130x180 4.33 C

11 40 22C-B049A103 49 53.9 384x250x205.4 13.4 D 15 52 22C-B065A103 65 71.5 384x250x205.4 14 D

18.5 61 22C-B075A103 75 82.5 384x250x205.4 14 D 22 72 22C-B090A103 90 99 384x250x205.4 14 D 30 95 22C-B120A103 120 132 589x370x260 48.2 E 37 117 22C-B145A103 145 159.5 589x370x260 48.2 E

2.2 5 22C-D6P0N103

400…480V, 50/60 Hz,

3-phase, no EMC Filter,

no Brake Chopper

6 6.6 260x130x180 3.39 C

4 8.4 22C-D010N103 10.5 11.5 260x130x180 3.55 C

5.5 11.4 22C-D012N103 12 13.2 260x130x180 4.2 C

7.5 15 22C-D017N103 17 18.7 260x130x180 4.3 C 11 22 22C-D022N103 22 24.2 260x130x180 7.41 C 15 29 22C-D030N103 30 33 260x130x180 7.49 C

18.5 34 22C-D038A103 38 41.8 384x250x205.4 14 D 22 40 22C-D045A103 45.5 50.1 384x250x205.4 14 D 30 53 22C-D060A103 60 66 384x250x205.4 15.6 D 37 65 22C-D072A103 72 79.2 589x370x260 46.2 E 45 78 22C-D088A103 88 96.8 589x370x260 46.2 E 55 98 22C-D105A103 105 115.5 589x370x260 51.2 E 75 132 22C-D142A103 142 156.2 589x370x260 51.2 E 90 158 22C-D170A103 170 187 850x425x280 88 F

110 194 22C-D208A103 208 228.8 850x425x280 88 F

400

POWERFLEX 400 200…480V

POWERFLEX

Page 19

POWERFLEX 400 OPTIONS

Catalogue No. Description

External EMC filters

22-RF018-CS Short cable distance external filter, 18 A, used with 480V, 3-phase, Frame C 22-RF026-CS Short cable distance external filter, 26 A, used with 480V, 3-phase, Frame C 22-RFD036 Long cable distance external filter, 36 A, used with 180…500V, 3-phase 22-RFD050 Long cable distance external filter, 50 A, used with 180…500V, 3-phase 22-RFD070 Long cable distance external filter, 70 A, used with 180…500V, 3-phase 22-RFD100 Long cable distance external filter, 100 A, used with 180…500V, 3-phase 22-RFD150 Long cable distance external filter, 150 A, used with 180…500V, 3-phase 22-RFD180 Long cable distance external filter, 180 A, used with 180…500V, 3-phase 22-RFD330 Long cable distance external filter, 330 A, used with 180…500V, 3-phase

Human interface modules (HIM) & accessories

22-HIM-C2S Panel mount, IP66, full numeric LCD, cable 2.9 m 22-HIM-A3 Hand held, IP30, full numeric LCD, cable 1 m 22-HIM-B1 Bezel kit, IP20 for use with 22-HIM-A3 22-HIM-H10 DSI HIM cable, 1 m 22-HIM-H30 DSI HIM cable, 2.9 m 22-WIM-N1 Wireless interface module Bluetooth DSI, IP20 22-WIM-N4S Wireless interface module Bluetooth DSI, IP66

Other options

AK-U9-RLB1 Auxiliary relay board 22-JBAC Conversion kit IP30 / NEMA 1 / UL Type 1 kit 22-JBCC Conversion kit IP30 / NEMA 1 / UL Type 1 kit with communication option

Page 20

• 0.37…37 kW @ 400V 3-phase (240V, 480V and 600V, 3-phase also available)

• V/Hz, Sensorless Vector and Flux Vector control

• Speed and torque control with and without encoder feedback

• Communication modules for a wide range of industrial automation networks

• Small physical size, with in-built EMC filter and dynamic brake chopper

• IP66 stand alone and flange mount versions also available

• Optional multi-lingual LCD HIM with start-up assistance

• Safe-off option conforming to EN954-1 Cat. 3

• Programmable via DriveExplorer or DriveExecutive (1203-USB required)

• Zero-Stacking (no spacing required between drives)

POWERFLEX 70 400V, IP20, WITH EMC FILTER

POWERFLEX

Typical motor rating

Catalogue number

Output Amps (ND)

Dimensions

HxWxD (mm)

WeightkgFrame

kW A Cont. 1 min. 3 s

0.37 1.1 20AC1P3A0AYNANC0 1.3 1.4 1.9 235x171x180 4.5 B

0.75 1.9 20AC2P1A0AYNANC0 2.1 2.4 3.2 235x171x180 4.5 B

1.5 3.5 20AC3P5A0AYNANC0 3.5 4.5 6 235x171x180 4.5 B

2.2 5 20AC5P0A0AYNANC0 5 5.5 7.5 235x171x180 4.5 B 4 8.4 20AC8P7A0AYNANC0 8.7 9.9 13.2 235x171x180 4.5 B

5.5 11.4 20AC011A0AYNANC0 11.5 13 17.4 300x186x180 7.6 C

7.5 15 20AC015A0AYNANC0 15.4 17.2 23.1 300x186x180 7.6 C

11 22 20AC022A0AYNANC0 22 24.2 33 350x220x180 9.8 D 15 29 20AC030A0AYNANC0 30 33 45 350x220x180 9.8 D

18.5 34 20AC037A0AYNANC0 37 45 60 350x220x180 9.8 D 22 40 20AC043A0AYNANC0 43 55 74 350x220x180 9.8 D 30 53 20AC060A0AYNANC0 60 66 99 556x350x207 18.6 E 37 65 20AC072A0AYNANC0 72 90 120 556x350x207 18.6 E

0.37…4 kW are also available without EMC filter as Frame A and B. Optional external EMC filter for Frame A available. Catalogue Number: 20A-RF-05-A-3

Page 21

POWERFLEX 70 400V, IP66 (NEMA4x), WITH EMC FILTER

Typical motor rating

Catalogue number

Output Amps (ND)

Dimensions

HxWxD (mm)

WeightkgFrame

kW A Cont. 1 min. 3 s

0.37 1.1 20AC1P3C3AYNANC0 1.3 1.4 1.9 240x171x203 4.5 B

0.75 1.9 20AC2P1C3AYNANC0 2.1 2.4 3.2 240x171x203 4.5 B

1.5 3.5 20AC3P5C3AYNANC0 3.5 4.5 6 240x171x203 4.5 B

2.2 5 20AC5P0C3AYNANC0 5 5.5 7.5 240x171x203 4.5 B 4 8.4 20AC8P7C3AYNANC0 8.7 9.9 13.2 240x171x203 4.5 B

5.5 11 20AC011C3AYNANC0 11.5 13 17.4 350x220x211 9.8 D

7.5 15 20AC015C3AYNANC0 15.4 17.2 23.1 350x220x211 9.8 D

11 21 20AC022C3AYNANC0 22 24.2 33 350x220x211 9.8 D 15 29 20AC030C3AYNANC0 30 33 45 350x220x211 9.8 D

18.5 34 20AC037C3AYNANC0 37 45 60 350x220x211 9.8 D 22 40 20AC043C3AYNANC0 43 55 74 350x220x211 9.8 D 30 53 20AC060C3AYNANC0 60 66 99 556x350x207 18.6 E 37 65 20AC072C3AYNANC0 72 90 120 556x350x207 18.6 E

POWERFLEX 70 OPTIONS

Catalogue No. Description

Human interface modules (HIM) & accessories

20-HIM-A2 Human interface module, digital LCD 20-HIM-A3 Human interface module, full numeric LCD 20-HIM-A5 Human interface module, programming only LCD 20-HIM-B1 Human interface module, door mount bezel kit, IP20 20-HIM-C3S Human interface module, full numeric LCD, IP66 20-HIM-C5S Human interface module, programming only LCD, IP66 20-HIM-H10 Cable to allow remote use of HIM module 1 m 20-WIM-N1 Wireless interface module Bluetooth DPI, IP20 20-WIM-N4S Wireless interface module Bluetooth DPI, IP66

Internal dynamic brake resistors - 5% duty cycle

20AD-DB1-A Brake resistor kit, PowerFlex 70 Frame A, 380…600V, 115 Ω 20AD-DB1-B Brake resistor kit, PowerFlex 70 Frame B, 380…600V, 115 Ω 20AD-DB1-C Brake resistor kit, PowerFlex 70 Frame C, 380…600V, 115 Ω 20AD-DB1-D Brake resistor kit, PowerFlex 70 Frame D, 380…480V, 62 Ω

Other options

20A-ENC-1 PowerFlex 70 encoder feedback interface 12/5V 20A-DG01 DriveGuard Safe-off board

For detailed information on dynamic braking refer to publication: PFLEX-AT001... and external brake resistors on page 38. For line reactors, circuit breakers and contactors please refer to page 34. Available communication modules are shown on page 30.

Page 22

• 0.75…132 kW, 400V 3-phase, 45…132 kW, 690V 3-phase

(240V, 480V and 600V 3-phase also available)

• V/Hz, Sensorless Vector and Flux Vector control

• Speed and torque control with and without encoder feedback

• Communication modules for a wide range of industrial automation networks

• Optional multi-lingual LCD HIM with start-up assistance

• Book-shelf housing with in-built EMC filter and dynamic brake chopper

• TorqProve for automated torque and brake control, ideal for lifting applications

• Parameter linking functionality

• Position regulator and 16 step indexing table (with encoder feedback)

• Programmable via DriveExplorer or DriveExecutive (1203-USB required)

• Zero-Stacking (no spacing required between drives)

700

POWERFLEX 700 400V, IP20, WITH EMC FILTER

POWERFLEX

Typical motor rating

Catalogue number

Output Amps (ND)

Dimensions

HxWxD (mm)

WeightkgFrame

kW A Cont. 1 min. 3 s

0.75 1.9

20BC2P1A0AYNANC0 XY

2.1 2.4 3.2 336x110x200 5.2 0

1.5 3.5

20BC3P5A0AYNANC0 XY

3.5 4.5 6 336x110x200 5.2 0

2.2 5

20BC5P0A0AYNANC0XY

5 5.5 7.5 336x110x200 5.2 0

4 8.4

20BC8P7A0AYNANC0 XY

8.7 9.9 13.2 336x110x200 5.2 0

5.5 11

20BC011A0AYNANC0 XY

11.5 13 17.4 336x110x200 5.2 0

7.5 15

20BC015A0AYNANC0 XY

15.4 17.2 23.1 336x135x200 7.1 1

11 22

20BC022A0AYNANC0 XY

22 24.2 33 336x135x200 7.1 1

15 29

20BC030A0AYNANC0 XY

30 33 45 343x220x200 12.5 2

18.5 34

20BC037A0AYNANC0 XY

37 45 60 343x220x200 12.5 2

22 40

20BC043A0AYNANC0XY

43 55.5 74 518x220x200 18.6 3

30 53

20BC056A0AYNANC0 XY

56 64.5 86 518x220x200 18.6 3

37 65

20BC072A0AYNANC0 XY

72 84 112 518x220x200 18.6 3

45 78

20BC085A0AYNANC0 XY

85 94 128 759x220x200 24.5 4

55 98

20BC105A0AYNANC0 XY

105 116 158 645x309x276 38 5

75 132

20BC140A0AYNANC0 XY

140 154 190 645x309x276 38 5

90 158

20BC170A0AYNANC0 XY

170 187 255 850x404x276 72 6

110 194

20BC205A0AYNANC0 XY

205 220 300 850x404x276 72 6

132 235

20BC260A0AYNANC0 XY

260 286 390 850x404x276 72 6

X Also available without brake chopper (Catalogue No. 20BCxxxxxxNNxxxxx) Y Also available in IP54 versions (Catalogue No. 20BCxxxGGxxxxxxxx)

Page 23

POWERFLEX 700 OPTIONS

Catalogue No. Description

Human interface modules (HIM) & accessories

Internal dynamic brake resistors - 5% duty cycle

20BD-DB1-0 Brake resistor kit, PowerFlex 700 Frame 0, 380…600V, 115 Ω 20BD-DB1-1 Brake resistor kit, PowerFlex 700 Frame 1, 380…600V, 115 Ω 20BD-DB1-2 Brake resistor kit, PowerFlex 700 Frame 2, 380…480V, 68 Ω

Other options

20B-ENC-1 PowerFlex 700 encoder feedback interface 12/5V (Series B required) 20B-VECTB-C0 Upgrade kit, vector control, 24V I/O (Series A to B)

POWERFLEX 700 690V, IP20, WITH EMC FILTER

Typical motor rating

Catalogue number

Output Amps (ND)

Dimensions

HxWxD (mm)

WeightkgFrame

kW A Cont. 1 min. 3 s

45 47.0

20BF052A0AYNANC0 X

52 57 78 645x309x276 38 5

55 57.0

20BF060A0AYNANC0 X

60 66 90 645x309x276 38 5

75 77.0

20BF082A0AYNANC0 X

82 90 123 645x309x276 38 5

90 93.0

20BF098A0AYNANC0 X

98 108 127 645x309x276 38 5

110 113.0

20BF119A0AYNANC0 X

119 131 179 850x404x276 72 6

132 133.0

20BF142A0AYNANC0 X

142 156 213 850x404x276 72 6

X Also available without brake chopper (Catalogue No. 20BFxxxxxxNNxxxxx)

Page 24

• 160…560 kW @ 400V 3-phase, 160…800 kW @ 690V 3-phase

(480V and 600V 3-phase also available)

• V/Hz and Sensorless Vector control

• Communication modules for a wide range of industrial automation networks

• Optional multi-lingual LCD HIM with start-up assistance

• Rittal TS-8 floor standing cabinet

• Integrated line reactor

• Programmable via DriveExplorer or DriveExecutive (1203-USB required)

700H

POWERFLEX 700H 400V, IP20, WITH EMC FILTER

POWERFLEX

Typical motor rating

Catalogue number

Output Amps (ND)

Dimensions

HxWxD (mm)

WeightkgFrame

kW A Cont. 1 min. 2 s

160 276

20CC300A0ANNBNA0 X

300 330 500 1150x480x362 151 9

200 345

20CC385A0ANNBNA0 Y

385 424 600 2275x600x600 432 10

250 440

20CC460A0ANNBNA0 Y

460 506 770 2275x600x600 432 10

280 495

20CC500A0ANNBNA0 Y

500 550 750 2275x600x600 432 10

315 550

20CC590A0ANNBNA0 Y

590 649 885 2275x800x600 614 11

355 620

20CC650A0ANNBNA0 Y

650 715 976 2275x800x600 614 11

400 700

20CC730A0ANNBNA0 Y

730 803 1095 2275x800x600 614 11

450 780

20CC820A0ANNBNA0 Y

820 902 1230 2275x1200x600 864 12

500 860

20CC920A0ANNBNA0 Y

920 1012 1380 2275x1200x600 864 12

560 960

20CC1KOA0ANNBNA0 Y

1030 1133 1555 2275x1200x600 864 12

X Also available with brake chopper (Catalogue No. 20CC300A0AYNBNA0) Y Also available in IP54 and IP00 versions (IP54 Catalogue No. 20CCxxxHHxxxxxxxx / IP00 Catalogue No. 20CCxxxNNxxxxxxxx)

Page 25

POWERFLEX 700H 690V, IP20, WITH EMC FILTER

POWERFLEX 700H OPTIONS

Catalogue No. Description

Human interface modules (HIM) & accessories

Typical motor rating

Catalogue number

Output Amps (ND)

Dimensions

HxWxD (mm)

WeightkgFrame

kW A Cont. 1 min. 2 s

160 158

20CF170A0ANNBNA0 Y

170 187 245 1150x480x362 143 9

200 198

20CF208A0ANNBNA0 Y

208 230 289 1150x480x362 143 9

250 250

20CF261A0ANNBNA0 Y

261 287 375 2275x600x600 370 10

315 315

20CF325A0ANNBNA0 Y

325 358 470 2275x600x600 401 10

355 355

20CF385A0ANNBNA0 Y

385 424 585 2275x600x600 401 10

400 400

20CF416A0ANNBNA0 Y

416 458 585 2275x600x600 401 10

450 450

20CF460A0ANNBNA0 Y

460 506 693 2275x800x600 561 11

500 500

20CF502A0ANNBNA0 Y

502 552 828 2275x800x600 561 11

560 560

20CF590A0ANNBNA0 Y

590 649 904 2275x800x600 590 11

630 630

20CF650A0ANNBNA0 Y

650 715 1062 2275x1200x600 802 12

710 710

20CF750A0ANNBNA0 Y

750 825 1170 2275x1200x600 802 12

800 800

20CF820A0ANNBNA0 Y

820 902 1170 2275x1200x600 802 12

Y Also available in IP54 and IP00 versions (IP54 Catalogue No. 20CFxxxHHxxxxxxxx / IP00 Catalogue No. 20CFxxxNNxxxxxxxx)

In-built AC line reactors. Available communication modules are shown on page 30.

Page 26

• 0.75…800 kW @ 400V 3-phase, 45…1100 kW @ 690V 3-phase

(400V, 480V and 600V 3-phase also available)

• V/Hz, Sensorless Vector and Field Orientated Control - utilising FORCE

Technology for both induction and permanent magnet motor control

• Communication modules for a wide range of industrial automation networks

• Integrated position loop for simple indexing to electronic line shaft applications

• SynchLink for high speed data transfer and synchronisation

• Multiple motor feedback options

• Embedded DriveLogix controller option providing programmability with RSLogix 5000

• Programmable via DriveExplorer or DriveExecutive (1203-USB required)

• Zero-Stacking (no spacing required between drives)

700S

POWERFLEX 700S 400V, 3-PHASE, IP20, WITH EMC FILTER

POWERFLEX

Typical motor rating

Catalogue number

Output Amps (ND)

Dimensions

HxWxD (mm)

WeightkgFrame

kW A Cont. 1 min. 3 s

0.75 2.1

20DC2P1A0EYNANANE XX

2.1 2.4 3.2 336x167x200 7.03 1

1.5 3.5

20DC3P5A0EYNANANE XX

3.5 4.5 6 336x167x200 7.03 1

2.2 5.0

20DC5P0A0EYNANANE XX

5 5.5 7.5 336x167x200 7.03 1

4 8.7

20DC8P7A0EYNANANE XX

8.7 9.9 13.2 336x167x200 7.03 1

5.5 11.5

20DC011A0EYNANANE XX

11.5 13 17.4 336x167x200 7.03 1

7.5 15.4

20DC015A0EYNANANE XX

15.4 17.2 23.1 336x167x200 7.03 1

11 22

20DC022A0EYNANANE XX

22 24.2 33 336x167x200 7.03 1

15 29

20DC030A0EYNANANE XX

30 33 45 343x254x200 12.5 2

18.5 34

20DC037A0EYNANANE XX

37 45 60 343x254x200 12.5 2

22 40

20DC043A0EYNANANE XX

43 55.5 74 518x254x200 18.6 3

30 53

20DC056A0EYNANANE XX

56 64.5 86 518x254x200 18.6 3

37 65

20DC072A0EYNANANE XX

72 84 112 518x254x200 18.6 3

45 78

20DC085A0EYNANANE XY

85 94 128 759x252x202 24.5 4

55 98

20DC105A0EYNANANE XY

105 116 158 645x340x276 37.2 5

75 132

20DC140A0EYNANANE XY

140 154 190 645x340x276 37.2 5

90 158

20DC170A0EYNANANE XY

170 187 255 976x436x276 71.4 6

110 184

20DC205A0EYNANANE XY

205 220 300 976x436x276 71.4 6

132 235

20DC260A0EYNANANE XY

260 286 390 976x436x276 71.4 6

160 276

20DC300A0EYNBNANE XY

300 330 500 1150x480x362 151 9

200 345

20DC385A0ENNBNANE XZ

385 424 600 2275x600x600 432 10

250 440

20DC460A0ENNBNANE XZ

460 506 770 2275x600x600 432 10

280 493

20DC500A0ENNBNANE XZ

500 550 750 2275x600x600 432 10

315 550

20DC590A0ENNBNANE XZ

590 649 1040 2275x800x600 614 11

355 620

20DC650A0ENNBNANE XZ

650 715 1180 2275x800x600 614 11

400 700

20DC730A0ENNBNANE XZ

730 803 1095 2275x800x600 614 11

450 785

20DC820A0ENNBNANE XZ

820 902 1230 2275x1200x600 870 12

500 875

20DC920A0ENNBNANE XZ

920 1012 1380 2275x1200x600 870 12

560 990

20DC1K0A0ENNBNANE XZ

1030 1133 1555 2275x1200x600 870 12

630 1085

20DC1K1A0ENNBNANE XZ

1150 1265 1620 2275x1400x600 1348 13

710 1240

20DC1K3A0ENNBNANE XZ

1300 1430 2079 2275x1600x600 1400 13

800 1385

20DC1K4A0ENNBNANE XZ

1450 1595 2175 2275x1600x600 1400 13

Page 27

POWERFLEX 700S 690V, 3-PHASE, IP20, WITH EMC FILTER

X Also available with DriveLogix5730 (400V Catalogue No. 20DCxxxxxxxxx

CCNNKK

/ 690V Catalogue No. 20DFxxxxxxxxx

CCNNKK

)

Y Also available without brake chopper (Catalogue No. 20DCxxxxxNNxxxxx / Catalogue No. 20DFxxxxxNNxxxxx) Z Also available in IP00 (400V Catalogue No. 20DCxxxNNxxxxxxxx / 690V Catalogue No. 20DFxxxNNxxxxxxxx)

Typical motor rating

Catalogue number

Output Amps (ND)

Dimensions

HxWxD (mm)

WeightkgFrame

kW A Cont. 1 min. 3 s

45 47

20DF052A0EYNANANE XY

52 57 78 645x340x276 37.2 5

55 57

20DF060A0EYNANANE XY

60 66 90 645x340x276 37.2 5

75 77

20DF082A0EYNANANE XY

82 90 120 645x340x276 37.2 5

90 93

20DF098A0EYNANANE XY

98 108 127 645x340x276 37.2 5

110 113

20DF119A0EYNANANE XY

119 131 179 976x436x276 71.4 6

132 133

20DF142A0EYNANANE XY

142 156 213 976x436x276 71.4 6

160 159

20DF170A0ENNBNANE XZ

170 187 245 1150x480x362 151 9

200 200

20DF208A0ENNBNANE X[

208 230 289 1150x480x362 151 9

250 246

20DF261A0ENNBNANE XZ

261 287 375 2275x600x600 432 10

315 320

20DF325A0ENNBNANE XZ

325 358 470 2275x600x600 432 10

355 360

20DF385A0ENNBNANE XZ

385 424 585 2275x600x600 432 10

400 400

20DF416A0ENNBNANE XZ

416 258 585 2275x600x600 432 10

450 450

20DF460A0ENNBNANE XZ

460 506 693 2275x800x600 614 11

500 500

20DF502A0ENNBNANE XZ

502 552 828 2275x800x600 614 11

560 550

20DF590A0ENNBNANE XZ

590 649 904 2275x800x600 614 11

630 620

20DF650A0ENNBNANE XZ

650 715 1062 2275x1200x600 870 12

710 690

20DF750A0ENNBNANE XZ

750 825 1170 2275x1200x600 870 12

800 780

20DF820A0ENNBNANE XZ

820 902 1170 2275x1200x600 870 12

900 870

20DF920A0ENNBNANE XZ

920 1012 1476 2275x1400x600 1250 13

1000 970

20DF1K0A0ENNBNANE XZ

1030 1133 1656 2275x1600x600 1400 13

1100 1070

20DF1K1A0ENNBNANE XZ

1180 1298 1755 2275x1600x600 1400 13

Page 28

POWERFLEX 700S OPTIONS

Catalogue No. Description

Human interface modules (HIM) & accessories

20-HIM-A2 Human interface module, digital LCD 20-HIM-A3 Human interface module, full numeric LCD 20-HIM-A5 Human interface module, programming only LCD 20-HIM-B1 Human interface module, door mount bezel kit, IP20 20-HIM-C3S Human interface module, full numeric LCD, IP66 20-HIM-C5S Human interface module, programming only LCD, IP66 20-HIM-H10 Cable to allow remote use of HIM module 20-WIM-N1 Wireless interface module Bluetooth DPI, IP20 20-WIM-N4S Wireless interface module Bluetooth DPI, IP66

Internal dynamic brake resistors - 5% duty cycle

20BD-DB1-0 Brake resistors kit, PowerFlex 700 Frame 0, 380-600V, 115 Ω 20BD-DB1-1 Brake resistors kit, PowerFlex 700 Frame 1, 380-600V, 115 Ω 20BD-DB1-2 Brake resistors kit, PowerFlex 700 Frame 2, 380-480V, 68 Ω

Other options

20D-RES-A1 Feedback option card for resolver, 10-26V, 10kHz, 10-16 bit 20D-STEG-B1 Feedback option card for Stegmann, High Resol. Encoder, Hiperface, 8.5V DC, 20 bit, 100 k/r 20D-MDI-C1 Feedback option card Multi-device interface for Stegmann encoder or Temposonics linear sensor 20D-P2-ENC0 Feedback option card for 2nd incremental encoder, 5V or 12V configurable by the drive 20D-P2-DG01 DriveGuard Safe-off board with 2nd incremental encoder 20D-P2-SLB0 SynchLink option interface 20-24V-AUX1 Auxiliary power supply - 24V/300V DC (only for use with Frame 1…6) 20D-P2-CKE1 Upgrade kit: PowerFlex 700S phase II control 1403-CF001 2x1 m fibre link for power monitor/SynchLink 1403-CF003 2x3 m fibre link for power monitor/SynchLink 1403-CF005 2x51 m fibre link for power monitor/SynchLink 1403-CF010 10 m fibre link for power monitor/SynchLink 1403-CF020 20 m fibre link for power monitor/SynchLink 1403-CF050 50 m fibre link for power monitor/SynchLink 1403-CF100 100 m fibre link for power monitor/SynchLink 140-3CF250 250 m fibre link for power monitor/SynchLink

DriveLogix5730 accessories

20D-DL2-CKE1 Upgrade kit: PowerFlex 700S DriveLogix 5730 phase II control 20D-DL2-ENET0 DriveLogix5730 embedded EtherNet/IP option 20D-DL2-LEB0 DriveLogix5730 expansion board for Compact Flash, Compact I/O, Daughter card (included when ordering Drive with catalogue number xxxCNK) 20D-DL2-CL3 * Compact I/O left bus cable (1 m) 20D-DL2-CR3 * Compact I/O right bus cable (1 m) 1788-CNC * Daughter card ControlNet, single coax media connector 1788-CNCR * Daughter card DriveLogix ControlNet, redundant coax media connector 1788-CNF * Daughter card DriveLogix ControlNet, single fibre optic connector 1788-CNFR * Daughter card DriveLogix ControlNet, redundant fibre optic connector 1788-DNBO * Daughter card DriveLogix DeviceNet 1788-ENBT * Daughter card DriveLogix EtherNet/IP HL-1788-DPS * Daughter card DriveLogix ProfiBus slave HL-1788-DPM * Daughter card DriveLogix ProfiBus master 1784-CF64 * Compact flash card

Page 29

• 370…715 kW @ 400V 3-phase, 355…657 kW @ 690V 3-phase

(480V and 600V 3-phase also available)

• Control modes and functionality as PowerFlex 700 or 700S

• Typical configuration includes: Circuit breaker, L-C-L line filter, main contactor, active

Front End (AFE) and inverter unit

• Cooling units such as heat exchangers and chillers are available as options

• Communication modules for a wide range of industrial automation networks

• SynchLink

and DriveLogix functionality as PowerFlex 700S

• Active front end provides boosted DC-bus voltage for controlled motor voltage and

power regeneration with harmonic mitigation

• Liquid-cooled power-stack allows compact drive size

• Programmable via DriveExplorer or DriveExecutive (1203-USB required)

Typical motor rating

Catalogue number Functionality

Output Amps (ND)

Dimensions

HxWxD (mm)

WeightkgFrame

kW A Cont. 1 min. 3 s

370 650

Contact local representative

for details

Available in PowerFlex 700

and PowerFlex 700S variants

650 715 975 1200x2200x600 950 3A

715 1250 1250 1375 1875 2400x2200x600 1420 3B

700L

POWERFLEX 700L 400, 3-PHASE, WITH EMC FILTER

POWERFLEX

Typical motor rating

Catalogue number Functionality

Output Amps (ND)

Dimensions

HxWxD (mm)

WeightkgFrame

kW A Cont. 1 min. 3 s

355 380

Contact local representative

for details

Available in PowerFlex 700

and PowerFlex 700S variants

380 420 570 1200x2200x600 950 3A

657 705 705 780 1060 2400x2200x600 1420 3B

POWERFLEX 700L 690V, 3-PHASE, WITH EMC FILTER

Note: Tables above are for REFERENCE ONLY. Please contact your local

Global Drive Systems representative to discuss your requirements

LIQUID-COOLED

Page 30

7000

POWERFLEX 7000 FRAME A

POWERFLEX MEDIUM VOLTAGE

• Low end power range, 150-930 kW

• 2400 to 6600V nominal supply voltage ratings

• Air cooling

• Compact packaging for smallest footprint requirements

• Three input configurations for optimum installation flexibility:

1) Base drive with provision for connecting to indoor or outdoor transformer

2) Base drive with integral isolation transformer

3) Base drive with integral line reactor and input starter

• Normal duty service rating

(for variable torque loads, 110% overload for 1 minute every 10 minutes)

• Heavy duty service rating

(for constant torque loads, 150% overload for 1 minute every 10 minutes)

• Two rectifier types:

1) PWM rectifier (active front end) for low line harmonics, high power factor and

commonality of parts

2) Basic 6 pulse rectifier for the lowest cost solution

• Three cables in / three cables out for lower installation costs

Contact your local Medium Voltage specialist to discuss your requirements

PowerFlex 7000 medium voltage drives can use Direct-to-Drive technology to eliminate the

need for transformers while still mitigating harmonics and common-mode voltage.

Transformerless drives save 30-50% of a drive system's size and 50-70% of the system's

weight. They also save as capital, installation and maintenance costs – all using standard

motor and cable insulation.

Page 31

• Low and Medium power range, 150-4100 kW

• 2400 to 6600V nominal supply voltage ratings

• Air cooling

• Small footprint for medium power range

• Normal duty service rating

(for variable torque loads, 110% overload for 1 minute every 10 minutes)

• Heavy duty service rating

(for constant torque loads, 150% overload for 1 minute every 10 minutes)

• Three rectifier types:

1) PWM rectifier (active front end) for low line harmonics,

high power factor and commonality of parts

2) 18 Pulse rectifier for low line harmonics and connection

to a high voltage distribution system

3) Basic 6 pulse rectifier for the lowest cost solution

• Three cables in / three cables out (6 pulse and PWM rectifier)

• Nine cables in / three cables out (18 pulse rectifier)

• High end power range, 1300-6770 kW

(Parallel drive option with up to 4 drives for 25 MW)

• 2400 to 6600V nominal supply voltage ratings

• Closed loop liquid cooling system with liquid to air or

liquid to liquid style heat exchangers

• Small integrated package for high end power range

• Normal duty service rating

(for variable torque loads, 110% overload for 1 minute every 10 minutes)

• Heavy duty service rating

(for constant torque loads, 150% overload for 1 minute every 10 minutes)

• Two rectifier types:

1) PWM rectifier (active front end) for low line harmonics,

high power factor and commonality of parts

2) 18 Pulse rectifier for low line harmonics and connection

to a high voltage distribution system

• Three cables in / three cables out (6 pulse and PWM rectifier)

• Nine cables in / three cables out (18 pulse rectifier)

POWERFLEX 7000 FRAME C

POWERFLEX 7000 FRAME B

Page 32

• Human Interface Modules (HIM) for local drive configuration and/or operation,

incorporate start-up procedures and parameter backup (copycat)

• DriveExplorer – entry level software with wizards for online parameter editing

and backup

• DriveTools SP – Software suite for demanding user requirements, on-line or off-

line operation via RSLinx. Comprises:

- DriveExecutive – for parameter configuration, up/download and diagnostics.

- DriveObserver – scope tool for charting multiple drive parameters over time.

• Extensive range of communication modules

POWERFLEX HUMAN INTERFACE MODULES (HIM)

POWERFLEX PROGRAMMING &

COMMUNICATIONS OPTIONS

Catalogue No. Description

PowerFlex 4, 40, 40P, 400 HIM’s

22-HIM-A3 LCD display with full keypad 22-HIM-C2 Remote panel mount HIM with full keypad and IP66 protection 22-WIM-N1 Wireless Interface Module Bluetooth DSI, IP20 22-WIM-N4S Wireless Interface Module Bluetooth DSI, IP66

PowerFlex 70, 700, 700H, 700S, 700L, 7000 HIM’s

20-HIM-A2 LCD display with digital keypad 20-HIM-A3 LCD with full keypad 20-HIM-A5 LCD programmer 20-HIM-C3S Remote panel mount HIM with full keypad and IP66 protection 20-HIM-C5S Remote panel mount programmer only with IP66 protection 20-HIM-B1 Door mount bezel for LCD displays 20-WIM-N1 Wireless Interface Module Bluetooth DPI, IP20 20-WIM-N4S Wireless Interface Module Bluetooth DPI, IP66

POWERFLEX PROGRAMMING SOFTWARE

Catalogue No. Description

PowerFlex programming software

9306-4EXP02ENE DriveExplorer version 5.x 9306-4PXP01ENE PocketDrive Explorer 9303-4DTE01ENE DriveExecutive version 4.x 9303-4DTS01ENE DriveTools SP suite - includes DriveExecutive and DriveObserver

Page 33

POWERFLEX COMMUNICATION MODULES

Catalogue No. Description

PowerFlex 40, 40P, 400

22-COMM-E EtherNet/IP communication module 22-COMM-C ControlNet Coax communications module 22-COMM-D DeviceNet communications module 22-COMM-P Profibus DP communication module 22-COMM-L LonWorks communication module 22-COMM-B BacNet communication module 22B-CCB Communications cover (required when adding communication modules to PowerFlex 40/40P Frame B) 22B-CCC Communications cover (required when adding communication modules to PowerFlex 40/40P Frame C) 22-XCOMM-DC-BASE External communications power bases 1203-USB USB to DPI/DSI converter kit (PC to Drive communication, including cables and DriveExplorer Lite) AK-U0-RJ45-SC1 RJ45 one to two port splitter cable AK-U0-RJ45-TR1 RJ45 120 OHM terminator resistors (2 pieces) AK-U0-RJ45-TB2P RJ45 two positions terminal block 1769-SM 2 Compact Logix to DSI interface

PowerFlex 70, 700, 700H, 700S, 700L, 7000

20-COMM-E EtherNet/IP communication module 20-COMM-C ControlNet Coax communications module 20-COMM-Q ControlNet Fibre communications module 20-COMM-D DeviceNet communications module 20-COMM-P Profibus DP communication module 20-COMM-H HVAC communication module with 3 selectable protocols for Modbus RTU, Johnson Controls Metasys N2, Siemens Building Technologies P1 20-COMM-I InterBus communication module 20-COMM-L LonWorks communication module 20-COMM-R Remote I/O communications module 20-COMM-S Serial communication module RS485 DF1 20-COMM-K CANopen communications module 20-COMM-B BacNet communication module 20-XCOMM-DC-BASE External communications power bases 20-XCOMM-AC-PS1 AC to DC power converter plug for XCOMM-DC 20-XCOMM-IO-OPT1 I/O option for 20-XCOMM 1203-USB USB to DPI/DSI converter kit (PC to Drive communication, including cables and DriveExplorer Lite) 1769-SM 1 Compact Logix to DPI interface

Page 34

POWERFLEX APPLICATION GUIDANCE

AC supply source

Input line reactor recommended when line voltage imbalances are greater than 2%

Input fusing and circuit breakers

See listings in appendix A of the product user manuals. Recommended circuit breakers are listed on page 35.

Line reactor

Needs to be applied if:

a) Installation site has switched power factor correction capacitors. b)Installation site has power interruptions or voltage dips. c) The transformer is too large in comparison to the drive

(refer to publication: DRIVES-IN001...).

Input filter

PowerFlex 4 Class drives: External EMC filter required for guaranteed EMC compliance (refer to product sections in this document). PowerFlex 7 Class drives: External EMC filter only required with long motor cables and/or domestic installations (refer to External EMC filters on page 36).

AC drive

Normal duty (ND) rating: 110% overload for 1 minute and 150% overload for 3 seconds. No excessive starting overload, transient overload or high duty cycle. The majority of typical AC drive applications are ND.

Heavy duty (HD) rating: 150% overload for 1 minute and 200% overload for 3 seconds. Required for high starting torque (eg: heavily loaded conveyors), high brake-away torque (eg: extruders and mixers) and high running torque (eg: reciprocating compressors).

Output device or cable termination

Required if motor cable lengths exceed stated values (refer to publication: DRIVES-IN001...).

AC motor

Needs to be designed for PWM control.

Typical drive application

& LINE/LOAD OPTIONS

Page 35

Water pump

Roller conveyor

Overland conveyor

Conveyor

Extruder

Warehouse lift

Car wash

POWERFLEX APPLICATION EXAMPLES

• Single motor 37 kW

• Building installation

• Local operator station

• Remote diagnostics

• Single motor 7.5 kW

• Simple network

• Space restrictions

• Existing motors 132 kW

• Inclination

• Start under heavy load

• Multiple motors 2.2 kW

• Safe stand-still

• Existing DeviceNet

• Single motor 15 kW

• Existing Profibus network

• On-machine solution

• Single gear motor 4 kW

• Position indexing

• Rugged feedback device

• Multiple motors 0.75..4 kW

• Braking capability

PowerFlex 70 (ND) IP66 Remote HIM Ethernet/IP adaptor

PowerFlex 40 (ND) Integral Modbus RTU Small footprint

Alternative: PowerFlex 700

Primary offering: PowerFlex 700H 300 A (ND) / 245 A (HD)

Ask for motor cable length!

PowerFlex 40P DriveGuard™ option DeviceNet interface

Alternative: PowerFlex 70

PowerFlex 70 IP66 version 37 A (ND) / 30 A (HD) Profibus adaptor

PowerFlex 700 (HD) Encoder feedback card Integral dynamic brake Brake resistor required

PowerFlex 4 Brake version! Simple, economic product Brake resistors required

Application Typical requirements Primary offering

Page 36

• Line reactor (typically 3%) needs to be applied if:

a) Installation site has switched power factor correction capacitors.

b) Installation site has power interruptions or voltage dips.

c) The transformer is too large in comparison to the drive

(refer to publication: DRIVES-IN001...).

• Circuit breakers and input contactors.

Further information on ratings can be found in PowerFlex User Manuals.

Note: Recommended Circuit Breakers and Contactors in the following tables are

based on IEC standards and therefore may differ to user manuals where UL

standards may be referenced.

POWERFLEX INPUT & OUTPUT LINE REACTORS

POWERFLEX

Typical motor rating

PowerFlex4PowerFlex

40 & 40P

PowerFlex

400

PowerFlex

700

PowerFlex

700S

Line choke 3%

impedance

kW A

240V 3-phase

0.25 1.3 22A-B1P5...

1321-3R2-A

0.37 1.9 22A-B2P3... 22B-B2P3...

1321-3R4-D

0.75 3.3 22A-B4P5... 22B-B5P0...

1321-3R8-B

1.5 6.1 22A-B8P0... 22B-B8P0...

1321-3R8-A

2.2 8.9 22A-B012... 22B-B012...

22C-B012... 1321-3R12-A

4 15.3 22A-B017... 22B-B017...

22C-B017... 1321-3R18-A

5.5 21.0 22B-B024...

22C-B024... 1321-3R25-A

7.5 28.0 22B-B033...

22C-B033... 1321-3R35-A

400V 3-phase

0.37 1.1 22A-D1P7... 22B-D1P4...

20AC1P3... 1321-3R2-B

0.75 1.9 22A-D2P3... 22B-D2P3...

20AC2P1... 20BC2P1... 20DC2P1... 1321-3R2-B

1.5 3.5 22A-D4P0... 22B-D4P0...

20AC3P5... 20BC3P5... 20DC3P5... 1321-3R4-B

2.2 5.0 22A-D6P0... 22B-D6P0...

22C-D6P0... 20AC5P0... 20BC5P0... 20DC5P0... 1321-3R4-B

4 8.4 22A-D8P7... 22B-D010...

22C-D010... 20AC8P7... 20BC8P7... 20DC8P7... 1321-3R8-B

5.5 11.4 22B-D012...

22C-D012... 20AC011... 20BC011... 20DC011... 1321-3R12-B

7.5 15.0 22B-D017...

22C-D017... 20AC015... 20BC015... 20DC015... 1321-3R18-B

11 22.0 22B-D024...

22C-D022... 20AC022... 20BC022... 20DC022... 1321-3R25-B

15 29.0

22C-D030... 20AC030... 20BC030... 20DC030... 1321-3R35-B

18.5 34.0

22C-D038... 20AC037... 20BC037... 20DC037... 1321-3R45-B

22 40.0

22C-D045... 20AC043... 20BC040... 20DC040... 1321-3R45-B

30 53.0

22C-D060... 20AC060... 20BC056... 20DC056... 1321-3R80-B

37 65.0

22C-D072... 20AC072... 20BC072... 20DC072... 1321-3R80-B

45 75.0

22C-D088... 20BC085... 20DC085... 1321-3R100-B

55 98.0

22C-D105... 20BC105... 20DC105... 1321-3R130-B

75 132.0

22C-D142... 20BC140... 20DC140... 1321-3R160-B

90 158.0

22C-D170... 20BC170... 20DC170... 1321-3R160-B

110 184.0

22C-D208... 20BC205... 20DC205... 1321-3R200-B

132 235.0

20BC260... 20DC260... 1321-3RB320-B

LINE REACTORS,

CIRCUIT BREAKERS & CONTACTORS

Page 37

POWERFLEX CIRCUIT BREAKERS & INPUT CONTACTORS

• The 140M provides Type 2 coordination between the circuit breaker and contactor at 50 kA

• 100 – C coil connections can be top or bottom position on contactor

• 140M circuit breaker has a «trip position» incorporated within the handle

• For higher kW ratings please refer to the user manuals.

Typical motor rating PowerFlex 400 PowerFlex 70 PowerFlex 700/700S

kW A Circuit breaker Contactor Circuit breaker Contactor Circuit breaker Contactor

400V 3-phase

0.37 1.1 140M-C2E-B25 100-C09

0.75 1.9 140M-C2E-B40 100-C09 140M-C2E-B40 100-C09

1.5 3.5 140M-C2E-B63 100-C09 140M-C2E-B40 100-C09

2.2 5.0 140M-C2E-C10 100-C09 140M-C2E-C10 100-C09 140M-C2E-B63 100-C09

4 8.4 140M-C2E-C16 100-C16 140M-C2E-C16 100-C16 140M-C2E-C10 100-C10

5.5 11.4 140M-C2E-C16 100-C23 140M-C2E-C16 100-C16 140M-C2E-C16 100-C16

7.5 15.0 140M-D8E-C20 100-C23 140M-D8E-C20 100-C23 140M-D8E-C20 100-C23

11 22.0 140M-F8E-C32 100-C30 140M-F8E-C32 100-C30 140M-F8E-C32 100-C30 15 29.0 140M-F8E-C32 100-C37 140M-F8E-C45 100-C37 140M-F8E-C45 100-C37

18.5 34.0 140M-F8E-C45 100-C60 140M-F8E-C45 100-C43 140M-F8E-C45 100-C43 22 40.0 140M-CMN-6300 100-C60 140M-F8E-C45 100-C43 140M-F8E-C45 100-C43 30 53.0 140M-CMN-9000 100-C85 140M-CMN-6300 100-C60 140-CMN-6300 100-C60 37 65.0 140M-CMN-9000 100-C85 140M-CMN-9000 100-C72 140M-CMN-9000 100-C72 45 78.0 100-D110 140-CMN-9000 100-C85 55 98.0 100-D140 140M-K5F-D12 100-D110 75 132.0 100-D180 140M-K5F-D16 100-D140 90 158.0 100-D250 140M-M5F-D20 100-D180

110 194.0 100-D250 140M-M5F-D25 100-D250 132 235.0 140M-P5F-D32 100-D250

Typical motor rating PowerFlex 4 PowerFlex 40/40P

kW A Circuit breaker Contactor Circuit breaker Contactor

230V single phase

0.25 1.3 140M-C2E-B40 100-C09 140M-C2E-B40 100-C09

0.37 1.9 140M-C2E-B63 100-C09 140M-C2E-B63 100-C09

0.75 3.3 140M-C2E-C16 100-C12 140M-C2E-C16 100-C12

1.5 6.1 140M-D8E-C20 100-C23 140M-D8E-C20 100-C23

400V 3-phase

0.37 1.1 140M-C2E-B25 100-C09 140M-C2E-B25 100-C09

0.75 1.9 140M-C2E-B40 100-C09 140M-C2E-B40 100-C09

1.5 3.5 140M-C2E-B63 100-C09 140M-C2E-B63 100-C09

2.2 5.0 140M-C2E-C10 100-C09 140M-C2E-C10 100-C09

4.0 8.4 140M-C2E-C16 100-C16 140M-C2E-C16 100-C23

5.5 11.4 140M-D8E-C20 100-C23

7.5 15.0 140M-D8E-C20 100-C23 11 22.0 140M-F8E-C32 100-C30

Page 38

• PowerFlex 7 Class AC drives meet the requirements of EN 61800-3 for industrial

installations up to 30 m screened motor cable (PowerFlex 70 EC up to 40 m).

• For longer motor cables or installations on public distribution networks, external

EMC filters need to be installed according to the following tables.

• The drives must be installed and grounded as outlined in the Installation Manual

(publication: DRIVES-IN001...).

POWERFLEX

MAXIMUM MOTOR CABLE LENGTH EN61800-3

70, 700, 700S, 700H

EXTERNAL EMC FILTERS

* Jumper for disconnecting the common mode capacitor (open jumper).

Use of these filters assumes that the drive is mounted in an EMC enclosure.

IEC 61800-3 defines sale or distribution to two levels of customer competence:

"Unrestricted distribution is a mode of sales distribution in which the supply of equipment is not dependent on the EMC competence of the customer or user for the application of drives." "Restricted distribution is a mode of sales distribution in which the manufacturer restricts the supply of equipment to suppliers, customers or users who separately or jointly have technical competence in the EMC requirements of the application of drives."

Frame Comment

Schaffner filter FN3258 Deltron filter KMF-A

Restricted distrib. Unrestricted distrib. Restricted distrib. Unrestricted distrib.

PowerFlex 70

A 50 m 50 m 25 m 25 m B Without filter 100 m 50 m 50 m 25 m B With filter 100 m 100 m 100 m 50 m C 150 m 150 m 150 m 150 m D 150 m 5 m D W/o (JP3A-B)* 150 m 150 m 50 m 50 m

PowerFlex

700/700S

0 150 m 150 m 100 m 100 m 1 150 m 150 m 150 m 150 m 2 50 m 50 m 150 m 150 m 2 W/o (JP PEA)* 150 m 150 m 150 m 150 m 3 100 m 100 m 150 m 100 m 3 W/o (JP PEA)* 150 m 150 m 150 m 100 m 4 150 m 150 m N/A N/A 5 150 m 150 m N/A N/A 6 150 m 50 m N/A N/A

Page 39

EMC FILTERS SCHAFFNER & DELTRON

PowerFlex 700 Schaffner filters FN 3258 Deltron filters KMF-A

Frame PowerkWCurrentACatalogue

number

Article Current

@ 50°C

Dimensions

HxWxD (mm)

Article Current

@ 50°C

Dimensions

HxWxD (mm)

0 0.75 2.1 20BC2P1... FN3258-7/45 7 190x40x70 KMF306A 5.4 179x45x79 0 1.5 3.5 20BC3P5... FN3258-7/45 7 190x40x70 KMF306A 5.4 179x45x79 0 2.2 5 20BC5P0... FN3258-7/45 7 190x40x70 KMF306A 5.4 179x45x79 0 4 8.7 20BC8P7... FN3258-16/45 16 250x45x70 KMF310A 9 179x45x79 0 5.5 11 20BC011... FN3258-16/45 16 250x45x70 KMF318A 16.1 229x55x114 1 7.5 15 20BC015... FN3258-16/45 16 250x45x70 KMF318A 16.1 229x55x114 1 11 22 20BC022... FN3258-30/47 30 270x50x85 KMF325A 22.4 229x55x114 2 15 30 20BC030... FN3258-30/47 30 270x50x85 KMF336A 32.2 272x74x161 2 18.5 37 20BC037... FN3258-42/47 42 310x50x85 KMF350A 44.8 312x93x190 3 22 43 20BC043... FN3258-55/52 55 250x85x90 KMF350A 44.8 312x93x190 3 30 56 20BC056... FN3258-75/52 75 270x80x135 KMF370A 62.7 312x93x190 3 37 72 20BC072... FN3258-75/52 75 270x80x135 KMF3100A 84.1 312x126x224 4 45 85 20BC085... FN3258-100/35 100 270x90x150 KMF3100A 84.1 312x126x224 5 55 105 20BC105... FN3258-130/35 130 270x90x150 KMF3150A 126 312x126x224 5 75 140 20BC140... FN3258-180/40 180 380x120x170 6 90 170 20BC170... FN3258-180/40 180 380x120x170 6 110 205 20BC205... FN258-250/40 250 478x110x240 6 132 260 20BC260... FN258-250/40

280 X

478x110x240

PowerFlex 70 Schaffner filters FN 3258 Deltron filters KMF-A

Frame PowerkWCurrentACatalogue

number

Article Current

@ 50°C

Dimensions

HxWxD (mm)

Article Current

@ 50°C

Dimensions

HxWxD (mm)

A/B 0.37 1.3 20AC1P3... FN3258-7/45 7 190x40x70 KMF306A 5.4 179x45x79 A/B 0.75 2.1 20AC2P1... FN3258-7/45 7 190x40x70 KMF306A 5.4 179x45x79 A/B 1.5 3.5 20AC3P5... FN3258-7/45 7 190x40x70 KMF306A 5.4 179x45x79

B 2.2 5 20AC5P0... FN3258-7/45 7 190x40x70 KMF306A 5.4 179x45x79 B 4 8.7 20AC8P7... FN3258-16/45 16 250x45x70 KMF310A 9 179x45x79 C 5.5 11 20AC011... FN3258-16/45 16 250x45x70 KMF318A 16.1 229x88x114

C 7.5 15 20AC015... FN3258-16/45 16 250x45x70 KMF318A 16.1 229x88x114 D 11 22 20AC022... FN3258-30/47 30 270x50x85 KMF325A 22.4 229x88x114 D 15 30 20AC030... FN3258-30/47 30 270x50x85 KMF336A 32.2 272x74x161 D 18.5 37 20AC037... FN3258-42/47 42 310x50x85 KMF350A 44.8 312x93x190 D 22 43 20AC043... FN3258-55/52 55 250x85x90 KMF350A 44.5 312x93x190

X At 40°C ambient temperature

• The filters also have a 40°C rating. In some cases it will be possible to select a smaller filter.

• All filters are cUL listed

• For Frame 9 and above for PowerFlex 700H and 700S filters please use recommended Schaffner FN 3359 with relevant Amps ratings.

• Additional information:

www.deltron-emcon.com I www.schaffner.com

Page 40

• External brake resistors are required to increase the braking capability of a drive

• Use the following tables to verify that the resistance of a selected brake resistor is greater than the

minimum value stated in the table below.

POWERFLEX MINIMUM BRAKE RESISTORS

POWERFLEX

Drive rating Normal duty (ND)

Motor

Minimum resistance

ΩΩ

PF4 PF40/40P PF400 PF70 PF700/S

400…480V, 0.37 kW 0.37 68 400…480V, 0.75 kW 0.75 121 97

68 71

400…480V, 1.5 kW 1.5 121 97

68 69

400…480V, 2.2 kW 2.2 97 97

97 68 69

400…480V, 4 kW 4 97 77

77 68 69

400…480V, 5.5 kW 5.5 55

55 74 70

400…480V, 7.5 kW 7.5 39

39 74 72

400…480V, 11 kW 11 24

24 44 45

400…480V, 15 kW 15

31 44

400…480V, 18.5 kW 18.5

31 31

400…480V, 22 kW 22

31 22

400…480V, 30 kW 30

19 18

400…480V, 37 kW 37

19 19

400…480V, 45 kW 45

400…480V, 55 kW 55

10.4

400…480V, 75 kW 75

10.1

400…480V, 90 kW 90

5.4

400…480V, 110 kW 110

4.8

400…480V, 132 kW 132

4.8

400…480V, 160 kW 160

3.25

EXTERNAL BRAKE RESISTORS

Catalogue number Dynamic brake resistor specification Dimensions HxWxD (mm) Weight kg

FZG 600x65-82

380…480V, 82 Ω, 1 kW, IP20

686x92x120 3.4

FZZG 600x65-82

380…480V, 82 Ω, 2 kW, IP20

686x185x120 6.2

FZGQ 600x65-82

380…480V, 82 Ω, 1 kW, Klixon, IP20

686x92x120 3.4

FZZGQ 600x65-82

380…480V, 82 Ω, 2 kW, Klixon, IP20

686x185x120 6.2

FZDGQ 600x65-47

380…480V, 47 Ω, 3 kW, Klixon, IP20

686x185x120 6.2

FGFLQ3100904-35

380…480V, 35 Ω, 4.5 kW, Klixon, IP20

490x330x270 9.5

FGFLQ3121604-32

380…480V, 32 Ω, 8 kW, Klixon, IP20

490x655x270 18

FGFLQ3122004-27

380…480V, 27 Ω, 10 kW, Klixon, IP20

490x655x270 20

FGFLQ3122404-20

380…480V, 20 Ω, 12 kW, Klixon, IP20

490x655x270 22

FGFLQ3133004-11

380…480V, 11 Ω, 15 kW, Klixon, IP20

490x855x270 31

FGFLQ3143604-10

380…480V, 10 Ω, 18 kW, Klixon, IP20

490x1055x270 40

FGFLQ3144404-5-3

380…480V, 5.3 Ω, 22 kW, Klixon, IP20

490x1055x270 44

• kW listed above are for 100% duty cycle. For lower duty cycles use following factors in table above.

• FZxxx = wire wound resistor; FGFxxx = steel grid resistor

• UL listed versions are also available

• Additional information:

www.fritzlen.com

FRIZLEN RESISTORS

Duty cycle 100% 50% 25% 15% 3% Overload factor 1 1.8 3 4 12

Page 41

EXTERNAL BRAKE RESISTORS MEDIUM DUTY

Catalogue number Description

AK-R2-091P500

Dynamic brake resistor, 200…480V, 91 Ω, 86 W

AK-R2-047P500

Dynamic brake resistor, 200…480V, 47 Ω, 166 W

AK-R2-360P500

Dynamic brake resistor, 200…480V, 360 Ω, 86 W

AK-R2-030P1K2

Dynamic brake resistor, 200…480V, 30 Ω, 260 W

AK-R2-120P1K2

Dynamic brake resistor, 200…480V, 120 Ω, 260 W

Drive &

motor size

Catalogue

number

Resistance

ΩΩ

at 5%

Continuous

power

Energy

Max.

Braking torque % of motor Max.

Application Type 1 Application Type 2

Braking torque

% of motor

Duty

cycle %

Braking torque

% of motor

Duty

cycle %

230V AC Input Drives

0.37 AK-R2-091P500 91 0.086 17 293% 100% 46% 150% 31%

0.75 AK-R2-091P500 91 0.086 17 218% 100% 23% 150% 15%

1.5 AK-R2-091P500 91 0.086 17 109% 100% 11% 109% 11%

2.2 AK-R2-047P500 47 0.166 33 144% 100% 15% 144% 11% 4 AK-R2-047P500 47 0.166 33 79% 79% 11% N/A N/A

5.5 AK-R2-030P1K2 30 0.26 52 90% 90% 10% N/A N/A

7.5 AK-R2-030P1K2 30 0.26 52 66% 66% 10% N/A N/A

11 See Note * 15 0.52 104 90% 90% 10% N/A N/A 15 See Note * 15 0.52 104 66% 66% 10% N/A N/A

400V AC Input Drives

0.37 AK-R2-360P500 360 0.086 17 305% 100% 47% 150% 31%

0.75 AK-R2-360P500 360 0.086 17 220% 100% 23% 150% 15%

1.5 AK-R2-360P500 360 0.086 17 110% 100% 12% 110% 11%

2.2 AK-R2-120P1K2 120 0.26 52 197% 100% 24% 150% 16% 4 AK-R2-120P1K2 120 0.26 52 124 100% 13% 124% 10%

5.5 AK-R2-120P1K2 120 0.26 52 90% 90% 10% N/A N/A

7.5 AK-R2-120P1K2 120 0.26 52 66% 66% 10% N/A N/A

11 See Note * 60 0.52 104 90% 90% 10% N/A N/A 15 See Note * 60 0.52 104 66 66% 10% N/A N/A

600V AC Input Drives

0.37 AK-R2-360P500 360 0.086 17 274 100% 46 150 31

0.75 AK-R2-360P500 360 0.086 17 251 100% 23 150 15

1.5 AK-R2-360P500 360 0.086 17 172 100% 11 150 8

2.2 AK-R2-120P1K2 120 0.26 52 193 100% 24 150 16 4 AK-R2-120P1K2 120 0.26 52 185 100% 13 150 9

5.5 AK-R2-120P1K2 120 0.26 52 141 100% 9 141 7

7.5 AK-R2-120P1K2 120 0.26 52 103 100% 7 103 7

11 See Note * 60 0.52 104 141 100% 9 141 7 15 See Note * 60 0.52 104 103 100% 7 103 7

• Duty cycle listed is based on full speed to zero speed deceleration. For constant regeneration at full speed, duty cycle capability is half of what is listed. Application Type 1 represents maximum capability up to 100% braking torque where possible. Application Type 2 represents more than 100% braking torque where possible, up to maximum of 150%.

• The resistors are CE and cUL certified

• * For 11 and 15 kW normal duty external resistor applications, use two 7.5 kW size resistors wired in parallel.

Page 42

NOTES

Page 43

Page 44

SUPPORT AND MAINTAIN YOUR INVESTMENT

You can maximize the life of your investment by aligning your Intelligent Motor Control solutions with a strategic approach to maintenance. By including the right combination of predictive, preventive and reactive methods and Rockwell Automation

Services & Support, you can get the most out of your automation assets.

Protect Your

System

Improve

Efficiency

Decrease

Time To Install

Ease

Troubleshooting

Reduce Costs

Condition Monitoring

Control maintenance needs by leveraging technology and predictive expertise

PREDICT

Remote Monitoring & Diagnostics

Communicate and access information locally or through remote support centre

Asset Management

Products and services which maximize the efficiency of your storeroom

Start-Up & Commissioning

Installation and continuous support for your motor control applications

PREVENT

Training

Instructors and self paced materials for troubleshooting and programming

Network Validation

DeviceNet™configuration and diagnostics for networked products

Technical Support

For stand alone products and integrated systems

REACT

Repair & Renewal Parts

Remanufacturing, exchange services and renewal parts

For More Information

For more information about Rockwell Automation®Services and Support go to www.rockwellautomation.com/services. To learn which other Rockwell Automation Services and Support will be most beneficial to your maintenance strategy, contact your local authorised Allen-Bradley distributor or Rockwell Automation sales office.

Replaces publication: PFLEX-SG101D-EN-P

PowerFlex AC DRIVES SELECTION GUIDE

Specifications and Main Features

Frequently Asked Questions

User Manual

INTELLIGENT MOTOR CONTROL

POWERFLEX AC DRIVES

POWERFLEX FEATURES

POWERFLEX 4M 200…240V

POWERFLEX 4 200…480V

POWERFLEX 40 200…480V

POWERFLEX 40P 200…480V

POWERFLEX 400 200…480V

POWERFLEX 70 400V, IP20, WITH EMC FILTER

POWERFLEX 700 400V, IP20, WITH EMC FILTER

POWERFLEX 700H 400V, IP20, WITH EMC FILTER

POWERFLEX 700S 400V, 3-PHASE, IP20, WITH EMC FILTER

POWERFLEX 700L 400, 3-PHASE, WITH EMC FILTER

POWERFLEX PROGRAMMING SOFTWARE

POWERFLEX COMMUNICATION MODULES