Power Fist 10 in. Bench-Top Drill Press User Manual

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V 4.0 8654337

User Manual

10 in. Bench-Top Drill Press

Please read and understand all instructions before use. Retain this manual for future reference.

8654337 10 in. Bench-Top Drill Press V 4.0

SPECIFICATIONS

Number of Speeds 12 Speed(s) RPM 300, 370, 470, 570, 630, 690, 950, 1,400, 1,620, 1,760,

2,550 and 2,900 Chuck Size 5/8 in. Spindle Travel 2-3/8 in. Spindle Taper B16 Swing 10 in. Table Tilt 45º Left/Right Voltage Rating 120V a.c. Current Rating 3.85A Frequency Rating 60Hz

SAFETY

WARNING! Read and understand all instructions before using this tool. The operator must follow basic precautions to reduce the risk of personal injury and/or damage to the equipment.

Keep this manual for safety warnings, precautions, operating or inspection and maintenance instructions.

HAZARD DEFINITIONS

Please familiarize yourself with the hazard notices found in this manual. A notice is an alert that there is a possibility of property damage, injury or death if certain instructions are not followed.

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Drill Press

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DANGER! This notice indicates an immediate and specific hazard that will

result in severe personal injury or death if the proper precautions are not taken.

WARNING! This notice indicates a specific hazard or unsafe practice that

could result in severe personal injury or death if the proper precautions are not taken.

CAUTION! This notice indicates a potentially hazardous situation that may result

in minor or moderate injury if proper practices are not taken.

NOTICE! This notice indicates that a specific hazard or unsafe practice will

result in equipment or property damage, but not personal injury.

WORK AREA

1. Operate in a safe work environment. Keep your work area clean, well-lit and free of distractions.

2. Keep anyone not wearing the appropriate safety equipment away from the work area.

3. Store unused tools properly in a safe and dry location to prevent rust or damage. Lock tools away and keep out of the reach of children.

4. Do not install or use in the presence of flammable gases, dust or liquids.

PERSONAL SAFETY

WARNING! Wear personal protective equipment approved by the Canadian Standards Association (CSA) or American National Standards Institute (ANSI).

PERSONAL PROTECTIVE EQUIPMENT

1. Always wear impact safety goggles that provide front and side protection for the eyes. Eye protection equipment should comply with CSA Z94.3-07 or ANSI Z87.1 standards based on the type of work performed.

2. Wear the appropriate type of full-face shield in addition to safety googles, as the work can create chips, abrasive or particulate matter.

3. Wear gloves that provide protection based on the work materials or to reduce the effects of tool vibration.

a. Do not wear gloves when operating a tool that can snag the material

and pull the hand into the tool.

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4. Wear protective clothing designed for the work environment and tool.

5. Non-skid footwear is recommended to maintain footing and balance in the work environment.

6. Wear steel toe footwear or steel toe caps to prevent a foot injury from falling objects.

7. Wear the appropriate rated dust mask or respirator.

8. This tool can cause hearing damage. Wear hearing protection gear with an appropriate Noise Reduction Rating to withstand the decibel levels.

PERSONAL PRECAUTIONS

Control the tool, personal movement and the work environment to avoid personal injury or damage to tool.

1. Do not operate any tool when tired or under the influence of drugs, alcohol or medications.

2. Avoid wearing clothes or jewelry that can become entangled with the moving parts of a tool. Keep long hair covered or bound.

3. Do not overreach when operating a tool. Proper footing and balance enables better control in unexpected situations.

4. Support the workpiece or clamp it to a stable platform. Holding the workpiece by hand or against your body may lead to personal injury.

SPECIFIC SAFETY PRECAUTIONS

WARNING! DO NOT let comfort or familiarity with product (gained from repeated use) replace strict adherence to the tool safety rules. If you use this tool unsafely or incorrectly, you can suffer serious personal injury.

1. Use the correct tool for the job. This tool was designed for a specific function. Do not modify or alter this tool or use it for an unintended purpose.

2. Use recommended speed for drill accessory and workpiece material.

3. The chuck key is designed to self-eject if the drill press is started before it is removed.

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VIBRATION PRECAUTIONS

1. This tool vibrates during use. Repeated or long-term exposure to vibration may cause temporary or permanent physical injury. Take frequent breaks when using the tool.

2. If you feel any medical symptoms related to vibrations (such as tingling, numbness and white or blue fingers), seek medical attention as soon as possible.

3. Wear suitable gloves to reduce the effects of vibration.

4. DO NOT use this tool before consulting a physician if one of the following applies:

a. Pregnant b. Impaired blood circulation

to the hands

c. Past hand injuries

d. Nervous system disorders e. Diabetes f. Raynaud's Disease

POWER TOOL PRECAUTIONS

1. Do not allow the tool to run without load for an extended period of time, as this will shorten its life.

2. Do not cover the air vents. Proper cooling of the motor is necessary to ensure normal life of the tool.

3. Avoid unintentional starting. Ensure the switch is off when connecting to the power source.

4. Disconnect the power source before installing or servicing the tool.

5. After making adjustments, make sure that any adjustment devices are securely tightened.

6. Remove adjusting keys and wrenches before turning the tool on. A wrench or a key that is left attached to a rotating part of the tool increases the risk of personal injury.

7. Never force the tool. Excessive pressure could break the tool, resulting in damage to your workpiece or serious personal injury. If your tool runs smoothly under no load, but does not run smoothly under load, then excessive pressure is being used.

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8. Do not touch an operating motor. Motors can operate at high temperatures and can cause a burn injury.

9. Only use accessories that are specifically designed for use with the tool. Ensure the accessory is tightly installed.

CUTTING TOOL PRECAUTIONS

WARNING! Some surfaces contain materials which can be toxic. When working on materials that may contain lead, asbestos, copper chromium arsenate or other toxic materials, extra care should be taken to avoid inhalation and minimize skin contact.

The term cutting accessory is used to represent a cutting blade, cutting wheel or a cutting bit.

1. Keep hands away from the cutting area and the cutting accessory.

2. Only use a cutting accessory of the recommended size (see Specifications).

3. Check the cutting accessory for damage before each use. A damaged accessory can break during use and cause serious injury.

4. Inspect material for foreign objects such as staples, nails or debris. Remove from material before cutting.

5. Do not touch the cutting accessory or the workpiece surface cut with this tool. They may be hot and could inflict a burn injury.

DRILLING PRECAUTIONS

The term bit refers to any drill bits, router bits or tool accessories that penetrate a material and creates a cavity through a rotary motion.

1. Never force the tool’s bit. Forcing the tool will slow down the cutting speed of the bit, causing it to bind. Apply gentle pressure and allow the bit to do the cutting.

2. Do not use a bit with a dull or damaged cutting edge. Keep the cutting edge sharp and clean. A dull bit may cause the tool to skitter across the work surface instead of penetrating the material. This may cause an injury and will damage the workpiece.

3. Hardened gum and wood pitch on a bit slows the tool down and increases the potential for binding. Remove the bit from the tool, then clean it with

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hot water, kerosene or gum and pitch remover. Never use gasoline. Allow to dry before using. Discard the bit if the gum or pitch cannot be removed.

4. Do not apply side pressure on the bit unless it is designed for such a purpose. The bit may bind or break.

5. A loose or mismatched cutting bit may be ejected by the tool, causing an injury to the user or a bystander. It may also fail to penetrate the material as the point may move around under pressure, damaging the workpiece.

a. Ensure the cutting bit shank size matches the tool’s chuck or collet size. b. Tighten the chuck or collet so the shank is tightly held with no room

to move.

KICKBACK PRECAUTIONS

Kickback is a sudden reaction to a pinched or snagged cutting accessory caught on the material. The material can be ejected and inflict a serious injury on the user or a bystander. Kickback can also damage the tool or workpiece.

Kickback can be avoided by taking proper precautions:

1. Maintain a firm grip on the material and position your body and arms to allow you to resist a kickback. Kickback can propel the material in the direction of the cutting accessory’s rotation.

2. Use special care when working on corners, sharp edges or flexible material. These workpieces have a tendency to snag the cutting accessory.

3. Only use cutting accessories designed for the tool.

4. Clamp the workpiece to prevent rotation when the drill bit cuts into the material.

ELECTRICAL SAFETY

WARNING! To reduce risk of electric shock, be certain that the plug is connected to a properly grounded receptacle.

1. Disconnect tool from power source before cleaning, servicing, changing parts/accessories or when not in use.

2. Protect yourself against electric shocks when working on electrical equipment. Avoid body contact with grounded surfaces. There is an increased chance of electrical shock if your body is grounded.

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3. Do not expose tool to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.

4. Do not disconnect the power cord in place of using the ON/OFF switch on the tool. This will prevent an accidental startup when the power cord is plugged into the power supply.

a. In the event of a power failure, turn off the machine as soon as the

power is interrupted. The possibility of accidental injury could occur if the power returns and the unit is not switched off.

5. Do not alter any parts of the tool or accessories. All parts and accessories are designed with built-in safety features that may be compromised if altered.

6. Make certain the power source conforms to requirements of your equipment (see Specifications).

7. When wiring an electrically driven device, follow all electrical and safety codes, as well as the most recent Canadian Electrical Code (CE) and Canadian Centre for Occupational Health and Safety (CCOHS).

8 Grounded tools must be plugged into an outlet that is properly installed and

grounded in accordance with all codes and ordinances. Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded. If the tool should electronically malfunction or break down, grounding provides a low resistance path to carry electricity away from the user.

a. Never remove the grounding prong or modify the plug in any way, as

this will render the tool unsafe.

b. Do not use any adapter plugs.

9. This device is only for use on 120 V (single phase) and is equipped with a 3-prong grounded power supply cord and plug.

10. DO NOT use this device with a 2-prong wall receptacle. a. Choose an available 3-prong power outlet. b. Replace 2 prong outlet with a grounded 3-prong receptacle, installed

in accordance with the CE Code and local codes and ordinances.

WARNING! All wiring should be performed by a qualified electrician.

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POWER CORD

1. Insert the power cord plug directly to the power supply whenever possible. Use extension cords or surge protectors only when the tool's power cord cannot reach a power supply from the work area.

2. Do not operate this tool if the power cord is frayed or damaged as an electric shock or surge may occur, resulting in personal injury or property damage.

a. Inspect the tool's power cord for cracks, fraying or other faults in the

insulation or plug before each use.

b. Discontinue use if a power cord feels more than comfortably warm

while operating the tool.

c. Have the power cord replaced by a qualified service technician.

3. Keep all connections dry and off the ground to reduce the risk of electric shock. Do not touch plug with wet hands.

4. Prevent damage to the power cord by observing the following: a. Do not pull on the cord to disconnect the plug from an outlet. b. Keep cord away from heat, oil, sharp edges or moving parts.

5. Do not allow people, mobile equipment or vehicles to pass over unprotected power cords.

a. Position power cords away from traffic areas. b. Place cords in reinforced conduits. c. Place planks on either side of the power cord to create a protective trench.

ELECTROMAGNETIC FIELDS FOR DEVICES

WARNING! Shut off the electrical tool or device and move away if you feel faint, dizzy, nausea or shocks. Seek medical attention.

Electromagnetic Fields (EMF) can interfere with electronic devices such as pacemakers. Anyone with a pacemaker should consult with their doctor before working with or near a tool that generates an EMF. The following steps can minimize the effects of electromagnetic fields.

1. Keep the power source and any power cables as far away from the user as practical. A minimum of 24 in. is recommended.

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2. Avoid long and regular bursts of energy while operating the tool. Use the tool for short or intermittent periods of time. This will prevent a pacemaker from interpreting the signal as a rapid heartbeat.

3. Alert other people in the work area, so they can take precautions or can watch out for those with a pacemaker.

UNPACKING

WARNING! Do not operate the tool if any part is missing. Replace the missing part before operating. Failure to do so could result in a malfunction and personal injury.

Remove the parts and accessories from the packaging and inspect for damage. Make sure that all items in the parts list are included.

ASSEMBLY & INSTALLATION

Numbered references in parenthesis (#1) refer to the included Parts List.

MOUNTING

Secure the tool to a supporting structure before use. Before assembly, bolt the Base to a flat, level, solid workbench capable of supporting the weight of the drill press and any workpieces. Verify that installation surface has no hidden utility lines before drilling or driving screws.

ASSEMBLY

1. Column to Base. a. Place Column (#6) on the Base (#1) and align bolt holes in the

Column and Base.

b. Attach using Bolt (#5), Washer (#3) and Spring Washer (#4) in each

hole through the Column and into the Base.

2. Table Support. a. Place the Table Support (#21) over the Rack (#7). b. Slide the Table Support over the Column (#6). c. Slide the Collar (#16) over the Column (#6) with the beveled edge

facing down until it presses against the top of the Rack (#7). Tighten the Set Screw (#17), but do not overtighten it.

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d. Slide the Height Crank (#23) over the Shaft (#24) on the side of the

Table Support (#21). Secure it to the Shaft using the Screw (#22) against the flat part of the Shaft.

3. Headstock to Column. a. Loosen the two Set Screws (#17) on the left side of the Headstock

(#67) so they will stay clear while installing it.

b. With the help of an assistant, lift the Headstock above the Column

(#6) and gently slide it down the Column as far as it will go.

c. Tighten the two Set Screws to secure the Headstock in place.

4. Feed Handles / Bars. a. Thread the Feed Bars (#9) into the Feed Bar Seat (#10) and tighten them.

5. Installing the Chuck. a. Thoroughly clean the Arbor (#30) and the tapered hole in the Chuck

(#29) of all dirt, grease, oil and protective coatings. Make sure all parts are thoroughly clean, dry and burr free.

b. Insert the Arbor into the end of the Spindle (#31). If necessary, rotate

the Arbor to ensure that it is correctly positioned and fully inserted

into the Spindle shaft. Firmly tap the Arbor nose with a rubber mallet. c. Open the jaws of the Chuck to their maximum, using the supplied Chuck Key. d. Slide the Chuck onto the Arbor nose as far as it will go. e. Hold a piece of scrap wood against the Chuck nose to protect it and

firmly tap the wood with a rubber mallet to ensure proper seating and

a solid fit of the Chuck on the Spindle.

OPERATION

TOOL SET UP

WARNING! To prevent serious injury from accidental operation. Turn the Power Switch of the tool off and unplug the tool from its electrical outlet before performing any procedure in this section.

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8654337 10 in. Bench-Top Drill Press V 4.0

TABLE ADJUSTMENT

1. Raise or lower the Table by loosening the Pivot Lever (#20) and turning the

Height Crank (#23), clockwise to raise and counterclockwise to lower.

2. Pivot the Table (#26) around the Column (#6) by loosening the Pivot Lever

(#20). The entire Table assembly and Rack (#7), will move as one around the Column.

3. Tilt the Table by loosening the Angle Bolt (#28) and tilting to the required

angle. The angle can be read using the Angle Scale (#25).

4. To ensure that the drill is entirely perpendicular to the table, insert a straight

round bar (not included) in the chuck (#29), place a square on the Table (#26) and bring it up to the round bar. Adjust the angle as needed.

5. Make sure the table height and position is set so that the drill travel range is sufficient for the material to be drilled.

IMPORTANT! To prevent injury from unexpected Table movement, tighten the Angle Bolt (#28) and Pivot Lever (#20) after adjustment.

SET DRILLING DEPTH

Located around the Spindle Feed Shaft is a Depth Stop Collar with a scale. The collar is capable of turning about the shaft and may be locked in place by a Locking Screw.

1. Lower the drill (with the power OFF) so that it contacts the material and

hold in that position.

2. Loosen the locking screw and turn the collar so that the measurement for

the depth of the hole required is in line with the pointer.

3. Lock the collar in this position using the locking screw.

CHANGING DRILL SPEED

Before changing the speeds, make sure the machine is switched off and unplugged.

1. Open the pulley cover.

2. Loosen the Motor Tension Knob (#70) on each side of the Headstock (#67)

and move the Motor (#77) towards the Headstock to relieve tension on the Belts (#43, 80).

3. Consult the chart below and position the Belts (#43, 80) on the Pulleys

(#42, 46, 78) according to the desired drill speed.

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When the Belts have been correctly positioned, tighten them by pushing the Motor away from the Headstock until the belt deflects by approximately

1/2 in. at its center when using reasonable thumb pressure. Lock this

position in with the two Motor Tension Knobs (#70).

5. You can change the drill speed can by repositioning the belts on the spindle (A) and the motor (B). Chart 1 shows the belt arrangements for each drill speed. A full chart is also located on the inside of the pulley cover.

DRILL BIT INSTALLATION

1. Insert the drill bit into the jaws of the chuck approximately 1 in., ensuring that the jaws do not touch the flutes of the drill bit.

2. Before tightening the chuck, ensure that the drill bit is centered within the jaws.

3. Tighten the chuck securely with the included chuck key.

GENERAL OPERATING INSTRUCTIONS

WARNING! If the drill bit grabs and spins the workpiece, do not attempt to stop the spinning with your hands, as it can cause an impact injury. Step back and turn the drill press off. Wait for the spindle to stop turning before dislodging the workpiece.

1. Check that the drilling depth will not allow the bit to touch the table. This can damage the drill bit.

2. Place the workpiece on the table. Rotate the feed handles to bring the drill bit down to the wood. Once the workpiece is in the correct position, clamp it to the table.

a. If drilling a hole through the entire workpiece, place a scrap piece of

wood beneath the workpiece before positioning and clamping. This will prevent the underside from splintering as the drill bit breaks through.

Chart 1

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8654337 10 in. Bench-Top Drill Press V 4.0

3 An irregularly shaped workpiece may not lay flat on the table. Block and

clamp it securely as any tilting, twisting or shifting will create a rough drill hole and may damage the drill bit or drill.

4. Turn the drill press on.

5. Pull down on the feed handle and slowly drill a hole into the workpiece.

6. Once the desired depth is reached, slowly push the feed handle up until the drill bit clears the workpiece.

7. Turn the drill off. Remove or reposition the workpiece, once the drill bit stops rotating.

CARE & MAINTENANCE

1. Maintain the tool with care. A tool in good condition is efficient, easier to control and will have fewer problems.

2. Inspect the tool components periodically. Repair or replace damaged or worn components. Only use identical replacement parts when servicing.

a. Examine belt for cracks, tears in the backing and other damage.

Replace damaged belts by following the instructions to install and tension under Operation - Changing Drill Speed.

3. Follow instructions for lubricating and changing accessories.

4. Only use accessories intended for use with this tool.

5. Keep the tool handles clean, dry and free from oil/grease at all times.

6. Maintain the tool’s labels and name plates. These carry important information. If unreadable or missing, contact Princess Auto Ltd. for replacements.

WARNING! Only qualified service personnel should repair the tool. An improperly repaired tool may present a hazard to the user and/or others.

CLEANING

1. Clean the external surfaces with a cloth after use.

2. Check that all air vents are unblocked.

3. Blow out the motor of accumulated sawdust with compressed air.

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LUBRICATION

NOTICE! NEVER use a penetrating oil to lubricate the tool. Penetrating oil may act as a solvent that can break down the grease and cause the tool to seize up.

Inspect and lubricate the tool when required. Lubricate the table support mechanism, rack and spindle splines. Ball bearings are factory packed with grease and do not require lubrication.

DISPOSAL

Recycle a tool damaged beyond repair at the appropriate facility. Contact your local municipality for a list of disposal facilities or by-laws for

electronic devices, batteries, oil or other toxic liquids.

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8654337 10 in. Bench-Top Drill Press V 4.0

TROUBLESHOOTING

Visit a Princess Auto Ltd. location for a solution if the tool does not function properly or parts are missing. If unable to do so, have a qualified technician service the tool.

Problem(s)

Possible Cause(s)

Power Fist 10 in. Bench-Top Drill Press User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual