Dual-In-Line Intelligent
Power Module
10 Amperes/1200 Volts
Description:
DIP-IPMs are intelligent power
modules that integrate power
devices, drivers, and protection
circuitry in an ultra compact
dual-in-line transfer-mold package
for use in driving small three
phase motors. Use of 4th
generation IGBTs, DIP packaging,
and application specific HVICs
allow the designer to reduce
inverter size and overall design
time.
Dimensions Inches Millimeters
Q 0.09 2.5
R 0.08 2.0
S 0.01 0.3
T 0.07 1.7
U 0.18±0.008 Dia. 4.5±0.2 Dia.
V 0.024 0.6
W 0.039±0.008 1.0±0.2
X 0.06±0.008 1.5±0.2
Y 0.05 1.2
Z 0.02 0.5
AA 0.024±0.02 0.6±0.5
BB 0.098 2.5
CC 0.031±0.008 0.8±0.2
DD 0.051±0.008 1.3±0.2
EE 0.04 1.0
Features:
£ Compact Packages
£ Single Power Supply
£ Integrated HVICs
£ Direct Connection to CPU
Applications:
£ Washing Machines
£ Refrigerators
£ Air Conditioners
£ Small Servo Motors
£ Small Motor Control
Ordering Information:
PS22053 is a 1200V, 10 Ampere
DIP Intelligent Power Module.
PS22053
Intellimod™ Module
Dual-In-Line Intelligent Power Module
10 Amperes/1200 Volts
Absolute Maximum Ratings, Tj = 25°C unless otherwise specified
Characteristics Symbol PS22053 Units
Power Device Junction Temperature* Tj -20 to 125 °C
Module Case Operation Temperature (See Note 1) TC -20 to 100 °C
Storage Temperature T
-40 to 125 °C
stg
Mounting Torque, M4 Mounting Screws — 13 in-lb
Module Weight (Typical) — 77 Grams
Self-protection Supply Voltage Limit (Short Circuit Protection Capability)** V
800 Volts
CC(prot.)
Heatsink Flatness (See Note 2) -50 to 100 µm
Isolation Voltage, AC 1 minute, 60Hz Sinusoidal, Connection Pins to Heatsink Plate V
*The maximum junction temperature rating of the power chips integrated within the DIP-IPM is 150°C (@TC ≤ 100°C). However, to ensure safe operation of the DIP-IPM,
the average junction temperature should be limited to T
**VD = 13.5 ~ 16.5V, Inverter Part, Tj = 125°C, Non-repetitive, Less than 2µs
≤ 125°C (@TC ≤ 100°C).
j(avg)
2500 Volts
ISO
IGBT Inverter Sector
Collector-Emitter Voltage V
Collector Current (TC = 25°C) ±IC 10 Amperes
Peak Collector Current (TC = 25°C, <1ms) ±ICP 20 Amperes
Supply Voltage (Applied between P-NU, NV, NW) VCC 900 Volts
Supply Voltage, Surge (Applied between P-NU, NV, NW) V
Collector Dissipation (TC = 25°C, per 1 Chip) PC 40 Watts
1200 Volts
CES
CC(surge)
1000 Volts
Control Sector
Supply Voltage (Applied between VP1-VPC, VN1-VNC) VD 20 Volts
Supply Voltage (Applied between V
Input Voltage (Applied between UP, VP, WP-VPC, UN, VN, WN-VNC) VIN -0.5 ~ VD+0.5 Volts
Fault Output Supply Voltage (Applied between FO-VNC) VFO -0.5 ~ VD+0.5 Volts
Fault Output Current (Sink Current at FO Terminal) IFO 1 mA
Current Sensing Input Voltage (Applied between CIN-VNC) VSC -0.5 ~ VD+0.5 Volts
* Short Circuit protection is functioning only for N-side IGBTs. Please select the value of the external shunt resistance such that the SC trip level is less than 1.7 times the current rating.
**Fault output is asserted when the lower arms short circuit or control supply under-voltage protection function operates. The fault output pulse-width tFO depends on the capacitance value
of CFO according to the following approximate equation: CFO = (9.3 x 10-6) x tFO {F} .
= 5V Total of VP1-VPC, VN1-VNC — — 3.70 mA
UFB-VUFS
UFB-VUFS
VSC = 0V, FO Terminal Pull-up to 5V by 10kΩ4.9 — — Volts
VNC Voltage Variation VNC Between VNC-NU, NV, NW (Including Surge) -5.0 — 5.0 Volts
*The allowable r.m.s. current also depends on the user application conditions.
**DIP-IPM might make no response to the input ON signal with pulse width less than P
***DIP-IPM might make no response or not work properly if the input OFF signal pulse width is less than P
330 ohmOptional control input noise filter (Note 1, Note 2)
R
3
10k ohmFault output signal pull-up resistor (Note 3)
Notes:
1) To prevent input signal oscillations minimize wiring length to controller (~2cm). Additional RC filtering (C5 etc.) may be
required. If filtering is added be careful to maintain proper dead time and voltage levels. See application notes for details.
2) Internal HVIC provides high voltage level shifting allowing direct connection of all six driving signals to the controller.
3) FO output is an open collector type. Pull up resistor (R3) should be adjusted to current sink capability of the controller.
4) C4 sets the fault output duration and lock-out time. C4 ≈ 9.3E-6 x tFO, 22nF gives ~2.4ms.
5) Boot strap supply component values must be adjusted depending on the PWM frequency and technique.
6) Wiring length associated with R
SHUNT
, RSF, CSF must be minimized to avoid improper operation of the OC function.
7) RSF, CSF set over circuit protection trip time. Recommend time constant is 1.5us-2.0us. See application notes.
8) Local decoupling/high frequency filter capacitors must be connected as close as possible to the modules pins.
9) The length of the DC link wiring between C6, C7, the DIP’s P terminal and the shunt must be minimized to prevent
excessive transient voltages. In particular, C7 should be mounted as close to the DIP as possible.
10) Use a high quality, tight tolorance current sensing resistor. Connect resistor as close as possible to the DIP’s
N terminal. Be careful to check for proper power rating. See application notes for calculation of resistance value.
MOTOR
D
1
R
1
V
UFB
V
UFS
+
C
2
C
1
V
P1
U
P
C
2
C
5
R
2
D
1
R
1
V
VFB
V
VFS
+
C
2
C
1
V
P1
V
P
C
2
C
5
R
2
D
1
R
1
V
WF
B
V
WFS
+
C
2
C
1
V
P1
C
2
C
5
R
2
PS22053
Intellimod™ Module
Dual-In-Line Intelligent Power Module
C1: Control supply voltage rises – After the voltage level reaches UV
DBr
, the drive circuit begins to work
at the rising edge of the next input signal.
C2: Normal operation – IGBT turn on and conducting current.
C3: Under-voltage trip (UV
DBt
).
C4: IGBT stays off regardless of the control input level, but there is no F
O
signal output.
C5: Under-voltage reset (UVDr).
C6: Normal operation – IGBT turn on and conducting current.
R
SHUNT
(Chip type resistor is recommended.
)
V
NCN
W
N
V
N
U
DIP-IPM
Wiring inductance should be less than 10nH.
This GND wiring from VNC should be as
close to the shunt resistors as possible.
UP, VP, WP, UN, VN, W
N
MCU
5V LINE
10kΩ
2.5kΩ (MIN)
F
O
VNC (LOGIC)
DIP-IPM
NOTE: RC coupling at each input
(parts shown dotted) may change
depending on the PWM control
scheme used in the application
and the wiring impedance of the
printed circuit board. The DIP-IPM
input signal section integrates a
2.5kΩ (min) pull-down resistor.
Therefore,
when using an external
filtering resistor, care must be
taken to satisfy the turn-on
threshold voltage requirement.
PS22053
Intellimod™ Module
Dual-In-Line Intelligent Power Module