Powerex PS21965-4, PS21965-4A, PS21965-4C Data Sheet

PS21965-4, PS21965-4A,

D

N

O P

A

HEATSINK
SIDE

HEATSINK SIDE

B

C

E

E

G

H J

K

L

M

Q

R

R

T

U

P

AC

AF

AG

AE

AD

AE

AD

AD

AA

(PS21965-4A)

AB

(PS21965-4 / PS21965-4C)

1234

567891011121314151617

2524232221201918

11 VN
12 W

N

13 VN1
14 FO
15 CIN

6 VP
7 W

P

8 VP1
9 VNC
10 UN

1 (VNC)
2 V

UFB

3 VVFB
4 VWFB
5 UP

21 W
22 V
23 U
24 P
25 NC

16 VNC
17 V

NO

18 NC
19 NC
20 N

TERMINAL CODE

X

PS21965-4C

PS21965-4 / PS21965-4A

PS21965-4 / PS21965-4A

DETAIL "B"

DETAIL "B"

PS21965-4

PS21965-4A

DETAIL "A"

Z

W

W

Y

DETAIL "A"

Y

W

W

DETAIL "C"

AH

S

HEATSINK
SIDE

E

G

H

M

E

F

V

C

J

L

DETAIL "B"

K

K

PS21965-4C

D

N

O

P

A

X

R

AJ

DETAIL "C"

DETAIL "A"

PS21965-4C

1234

567891011121314151617

PS21965-4C

Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697-1800 [phone]

Intellimod™ Module

Dual-In-Line Intelligent
Power Module
20 Amperes/600 Volts

Description:

DIP-IPMs are intelligent power
modules that integrate power
devices, drivers, and protection
circuitry in an ultra compact
dual-in-line transfer-mold package
for use in driving small three
phase motors. Use of 5th
generation IGBTs, DIP packaging,
and application specific HVICs
allow the designer to reduce
inverter size and overall design
time.

Outline Drawing and Circuit Diagram

Dimensions Inches Millimeters

A 1.50±0.02 38.0±0.5

B 0.94±0.02 24.0±0.5

C 0.14 3.5

D 1.40 35.56

E 0.57±0.02 14.4±0.5

F 0.74±0.02 18.9±0.5

G 1.15±0.02 29.2±0.5

H 0.14 3.5

J 0.13 3.3

K 0.016 0.4

L 0.06±0.02 1.5±0.05

M 0.031 0.8

N 1.39±0.019 35.0±0.3

O 0.07±0.008 1.778±0.2

P 0.02 0.5

Q 0.47 12.0

R 0.011 0.28

Dimensions Inches Millimeters

S 0.12 2.8

T 0.024 0.6

U 0.1±0.008 2.54±0.2

V 1.33±0.02 33.7±0.5

W 0.03 0.678

X 0.04 1.0

Y 0.05 1.2

Z 1.40 35.56

AA 0.55±0.02 14.0±0.5

AB 0.37±0.02 9.5±0.5

AC 0.22±0.02 5.5±0.5

AD 0 ~ 5° 0 ~ 5°

AE 0.06 Min. 1.5 Min.

AF 0.05 1.2

AG 0.063 Rad. 1.6 Rad.

AH 0.118 Min. 3.0 Min.

AJ 0.098 Min. 2.5 Min.

Features:

£ Compact Packages

£ Single Power Supply

£ Integrated HVICs

£ Direct Connection to CPU

£ Reduced R

th

Applications:

£ Refrigerators
£ Air Conditioners
£ Small Servo Motors
£ Small Motor Control

Ordering Information:

PS21965-4 is a 600V, 20 Ampere
short pin DIP Intelligent Power
Module.

PS21965-4A – long pin type
PS21965-4C – zigzag pin type

1Rev. 03/07

Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697-1800 [phone]

FWDi
CHIP

POWER TERMINALS

CONTROL TERMINALS

IGBT
CHIP

HEATSINK SIDE

TC POINT

11.6mm

3.0mm

DIP-IPM

HEATSINK

MEASUREMENT POINT

4.6mm

PLACE TO CONTACT
A HEATSINK

HEATSINK

–
+

–

+

PS21965-4, PS21965-4A, PS21965-4C
Intellimod™ Module
Dual-In-Line Intelligent Power Module

20 Amperes/600 Volts

Absolute Maximum Ratings, Tj = 25°C unless otherwise specified

PS21965-4, PS21965-4A
Characteristics Symbol PS21965-4C Units

Power Device Junction Temperature* Tj -20 to 150 °C

Storage Temperature T

-40 to 125 °C

stg

Case Operating Temperature (Note 1) TC -20 to 100 °C

Mounting Torque, M3 Mounting Screws — 6.9 in-lb

Module Weight (Typical) — 10 Grams

Heatsink Flatness (Note 2) — -50 to 100 µm

Self-protection Supply Voltage Limit (Short Circuit Protection Capability)** V

Isolation Voltage, AC 1 minute, 60Hz Sinusoidal, Connection Pins to Heatsink Plate V

*The ma ximum junction temperature rating of the power chips integrated within the DIP-IPM is 150°C (@TC ≤ 100°C). However, to ensure safe operation of the DIP-IPM,
the average junction temperature should be limited to T

**VD = 13.5 ~ 16.5V, Inverter Part, Tj = 125°C, Non-repetitive, Less than 2µs

≤125°C (@TC ≤ 100°C).

j(avg)

400 Volts

CC(prot.)

1500 Volts

ISO

IGBT Inverter Sector

Collector-Emitter Voltage V

Each Collector Current, ± (TC = 25°C) IC 20 Amperes

Each Peak Collector Current, ± (TC = 25°C, Less than 1ms) ICP 40 Amperes

Supply Voltage (Applied between P - N) VCC 450 Volts

Supply Voltage, Surge (Applied between P - N) V

Collector Dissipation (TC = 25°C, per 1 Chip) PC 35.7 Watts

600 Volts

CES

CC(surge)

500 Volts

Control Sector

Supply Voltage (Applied between VP1-VNC, VN1-VNC) VD 20 Volts

Supply Voltage (Applied between V

Input Voltage (Applied between UP, VP, WP-VNC, UN, VN, WN-VNC) VIN -0.5 ~ VD+0.5 Volts

Fault Output Supply Voltage (Applied between FO-VNC) VFO -0.5 ~ VD+0.5 Volts

Fault Output Current (Sink Current at FO Terminal) IFO 1 mA

Current Sensing Input Voltage (Applied between CIN-VNC) VSC -0.5 ~ VD+0.5 Volts

Note 1 – TC Measure Point

UFB

-U, V

VFB

-V, V

-W) VDB 20 Volts

WFB

Note 2 – Flatness Measurement Position

2 Rev. 03/07

Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697-1800 [phone]

PS21965-4, PS21965-4A, PS21965-4C
Intellimod™ Module
Dual-In-Line Intelligent Power Module

20 Amperes/600 Volts

Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified

Characteristics Symbol Test Conditions Min. Typ. Max. Units

IGBT Inverter Sector

Collector-Emitter Saturation Voltage V

VD = VDB = 15V, IC = 20A, VIN = 5V, Tj = 125°C — 1.80 2.30 Volts

Diode Forward Voltage VEC -IC = 20A, VIN = 0V — 1.90 2.40 Volts

Inductive Load Switching Times ton 0.70 1.30 1.90 µs

trr VCC = 300V, VD = VDB = 15V, — 0.30 — µs

t

t

t

Collector Cutoff Current I

VCE = V

VD = VDB = 15V, IC = 20A, VIN = 5V, Tj = 25°C — 1.70 2.20 Volts

CE(sat)

IC = 20A, Tj = 125°C, — 0.50 0.75 µs

C(on)

VIN = 0 ⇔ 5V, Inductive Load, — 1.60 2.20 µs

off

C(off)

VCE = V

CES

— 0.40 0.75 µs

, Tj = 25°C — — 1.0 mA

CES

, Tj = 125°C — — 10 mA

CES

Control Sector

Circuit Current I

D VIN

VD = VDB = 15V V

VIN = 0V Total of VP1-VNC, VN1-VNC — — 2.80 mA

V

Fault Output Voltage V

V

Input Current IIN VIN = 5V 0.70 1.00 1.50 mA

Short Circuit Trip Level* V

Supply Circuit Under-voltage UV

UV

UVDt Trip Level, Tj ≤ 125°C 10.3 — 12.5 Volts

UVDr Reset Level, Tj ≤ 125°C 10.8 — 13.0 Volts

Fault Output Pulse Width** tFO 20 — — µs

ON Threshold Voltage V

OFF Threshold Voltage V

ON/OFF Threshold Hysteresis Voltage V

* Short Circuit protection is functioning only for the low-arms. Please select the value of the external shunt resistor such that the SC trip level is less than 1.7 times the current rating.
**Fault signal is asserted only for a UV or SC condition on the low side. On a SC fault the FO duration will be 20µsec. On a UV condition the fault signal will be asserted as long as the
UV condition exists or for 20µsec, whichever is longer.

= 5V Total of VP1-VNC, VN1-VNC — — 2.80 mA

-U, V

UFB

-U, V

UFB

VSC = 0V, FO Terminal Pull-up to 5V by 10kΩ 4.9 — — Volts

FOH

VSC = 1V, IFO = 1mA — — 0.95 Volts

FOL

VD = 15V* 0.43 0.48 0.53 Volts

SC(ref)

Trip Level, Tj ≤ 125°C 10.0 — 12.0 Volts

DBt

Reset Level, Tj ≤ 125°C 10.5 — 12.5 Volts

DBr

Applied between — 2.1 2.6 Volts

th(on)

UP, VP, WP-V

th(off)

UN, VN, WN-VNC 0.35 0.65 — Volts

th(hys)

VFB

VFB

-V, V

-V, V

-W — — 0.55 mA

WFB

-W — — 0.55 mA

WFB

0.8 1.3 — Volts

NC,

3Rev. 03/07

Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697-1800 [phone]

PS21965-4, PS21965-4A, PS21965-4C
Intellimod™ Module
Dual-In-Line Intelligent Power Module

20 Amperes/600 Volts

Thermal Characteristics

Characteristic Symbol Condition Min. Typ. Max. Units

Junction to Case R

R

Inverter IGBT (Per 1/6 Module) — — 2.8 °C/Watt

th(j-c)Q

Inverter FWDi (Per 1/6 Module) — — 3.9 °C/Watt

th(j-c)D

Recommended Conditions for Use

Characteristic Symbol Condition Min. Typ. Max. Units

Supply Voltage VCC Applied between P-N Terminals 0 300 400 Volts

Control Supply Voltage VD Applied between VP1-VNC, VN1-VNC 13.5 15.0 16.5 Volts

VDB Applied between V

V

Control Supply Variation

Arm Shoot-through Blocking Time t

Allowable Minimum Input P

Pulse Width* P

dVD, dVDB -1 — 1 V/µs

For Each Input Signal, TC ≤ 100°C 1.5 — — µs

DEAD

WIN(on)

0.5 — — µs

WIN(off)

VFB

-V, V

WFB

VNC Voltage Variation VNC Between VNC-N (Including Surge) -5.0 — 5.0 Volts

*DIP-IPM might not make response or work properly if the input signal plus width is less than the recommended minimum value.

UFB

-U,

13.0 15.0 18.5 Volts

-W

0.5 — — µs

4 Rev. 03/07

Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697-1800 [phone]

PS21965-4, PS21965-4A, PS21965-4C
Intellimod™ Module
Dual-In-Line Intelligent Power Module

20 Amperes/600 Volts

Application Circuit

5Rev. 03/07

Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697-1800 [phone]

A1

A4

A5

A2

SC

A7

A3

SET RESET

CR CIRCUIT TIME CONTAINS
DELAY (NOTE)

SC REFERENCE VOLTAGE

A6

A8

LOWER-ARMS

CONTROL INPUT

PROTECTION

CIRCUIT STATE

INTERNAL IGBT GATE

OUTPUT CURRENT I

C

SENSE VOLTAGE OF

THE SHU NT RESI STOR

FAULT OUTPUT F

O

Short-Circuit Protection (Lower-arms only with the external shunt resistor and RC filter)

B1

B4

B5

B2

UV

Dt

B7

B3

SET

RESETRESET

UV

Dr

B6

CONTROL INPUT

PROTECT ION

CIRCU IT STATE

CONTR OL SUPPLY

VOLTAGE V

D

OUTPUT CURRENT I

C

FAULT OUTPUT F

O

Under-Voltage Protection (Lower-side, UVD)

A1: Normal operation – IGBT tur n on and conducting current.

A2: Short-circuit current detected (SC trigger).

A3: IGBT gate hard interrupted.

A4: IGBT tur n off.

A5: FO output with a fixed pulse width of t

FO(min)

= 20µs.

A6: Input “L” – IGBT off.

A7: Input “H” – IGBT on is blocked during the FO output period.

A8: IGBT stays in off state.

B1: Control supply voltage rise – After the voltage level reaches UVDr, the drive circuit begins to work

at the rising edge of the next input signal.

B2 : Normal operation – IGBT turn on and conducting current.

B3: Under-voltage trip (UVDt).

B4: IGBT turn off regardless of the control input level.

B5: FO output during under-voltage period, however, the minimum pulse width is 20µs.

B6: Under-voltage reset (UVDr).

B7: Normal operation – IGBT turn on and conducting current.

PS21965-4, PS21965-4A, PS21965-4C
Intellimod™ Module
Dual-In-Line Intelligent Power Module

20 Amperes/600 Volts

Protection Function Timing Diagrams

6 Rev. 03/07

Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697-1800 [phone]

C1

C4

C5

C2

UV

Dt

C6

C3

SET

RESETRESET

HIGH LEVEL (NO FAULT OUTPUT)

UV

DBr

CONTROL INPUT

PROTECTION

CIRCUIT STATE

CONTROL SUPPLY

VOLTAGE V

DB

OUTPUT CURRENT I

C

FAULT OUTPUT F

O

Under-Voltage Protection (Upper-side, UVDB)

C1: Control supply voltage rises – After the voltage level reaches UV

DBr

, the drive circuit begins to work

at the rising edge of the next input signal.

C2: Normal operation – IGBT turn on and conducting current.

C3: Under-voltage trip (UV

DBt

).

C4: IGBT stays off regardless of the control input level, but there is no FO signal output.

C5: Under-voltage reset (UVDr).

C6: Normal operation – IGBT turn on and conducting current.

V

NC

N

DIP-IPM

Wiring inductance should be less than 10nH.

(Equivalent to the inductance of a copper pattern with
length = 17mm, width = 3mm, and thickness = 100um.)

R

SHUNT

(Chip type resistor is recommended.)

This GND wiring from VNC should be as
close to the shunt resistors as possible.

UP, VP, WP, UN, VN, W

N

MCU

5V LINE

10kΩ

3.3kΩ (MIN)

F

O

VNC (LOGIC)

DIP-IPM

NOTE: RC coupling at each input
(parts shown dotted) may change
depending on the PWM control
scheme used in the application and
the wiring impedance of the printed
circuit board. The DIP-IPM input
signal section integrates a 3.3kΩ
(min) pull-down resistor. Therefore,
when using an external filtering
resistor, care must be taken to
satisfy the turn-on threshold voltage
requirement.

PS21965-4, PS21965-4A, PS21965-4C
Intellimod™ Module
Dual-In-Line Intelligent Power Module

20 Amperes/600 Volts

Protection Function Timing Diagrams

Typical Interface Circuit

Wiring Method Around Shunt Resistor

7Rev. 03/07

Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697-1800 [phone]

COLLECTOR CURRENT, IC, (AMPERES)

REVERSE RECOVERY CURRENT, I

rr

, (AMPERES)

REVERSE RECOVERY TIME, t

rr

, (ns)

10

0

10

2

10

1

10

0

10

2

10

1

COLLECTOR CURRENT, IC, (AMPERES)

REVERSE RECOVERY

CHARACTERISTICS (TYPICAL)

COLLECTOR-CURRENT, IC, (AMPERES)

EMITTER-COLLECTOR VOLTAGE, V

EC

, (VOLTS)

FREE-WHEEL DIODE

FORWARD CHARACTERISTICS

(TYPICAL)

REVERSE RECOVERY

CHARACTERISTICS (TYPICAL)

10

3

10

2

10

1

10

2

10

1

10

0

VD = 15V

Tj = 25°C
Tj = 125°C

VCC = 300V
V

CIN

= 0 ⇔ 5V

VD = 15V

Tj = 25°C
Tj = 125°C

INDUCTIVE LOAD

Tj = 25°C
Tj = 125°C

INDUCTIVE LOAD

VCC = 300V
V

CIN

= 0 ⇔ 5V

VD = 15V

COLLECTOR-EMITTER

SATURATION VOLTAGE, V

CE(sat)

, (VOLTS)

COLLECTOR-EMITTER

SATURATION VOLTAGE CHARACTERISTICS

(TYPICAL)

2.5

0.5

0

1.5

3.0

2.0

1.0

2.5

0.5

0

1.5

3.0

2.0

1.0

0 45403525 30105 15 20 0 45403525 30105 15 20

COLLECTOR-CURRENT, IC, (AMPERES)

VD = 15V

Tj = 25°C
Tj = 125°C

10

0

10

2

10

1

10

2

COLLECTOR CURRENT, IC, (AMPERES)

SWITCHING TIME, t

on

, (ns)

SWITCHING TIME (ON) VS.

COLLECTOR CURRENT (TYPICAL)

10

3

10

4

10

0

10

2

10

1

10

2

COLLECTOR CURRENT, IC, (AMPERES)

SWITCHING TIME, t

off

, (ns)

SWITCHING TIME (OFF) VS.

COLLECTOR CURRENT (TYPICAL)

10

3

10

4

VCC = 300V
V

CIN

= 0 ⇔ 5V

VD = 15V

Tj = 25°C
Tj = 125°C

INDUCTIVE LOAD

VCC = 300V
V

CIN

= 0 ⇔ 5V

VD = 15V

Tj = 25°C
Tj = 125°C

INDUCTIVE LOAD

COLLECTOR CURRENT, IC, (AMPERES)

SWITCHING LOSS, P

SW(off)

, (mJ/PULSE)

10

2

10

1

SWITCHING LOSS (OFF) VS.

COLLECTOR CURRENT (TYPICAL)

10

1

10

-1

10

0

10

-2

10

1

10

-1

10

0

10

-2

10

0

COLLECTOR CURRENT, IC, (AMPERES)

SWITCHING LOSS, P

SW(on)

, (mJ/PULSE)

10

2

SWITCHING LOSS (ON) VS.

COLLECTOR CURRENT (TYPICAL)

10

0

10

1

VCC = 300V
V

CIN

= 0 ⇔ 5V

VD = VDB = 15V

Tj = 25°C
Tj = 125°C

INDUCTIVE LOAD

VCC = 300V
V

CIN

= 0 ⇔ 5V

VD = 15V

Tj = 25°C
Tj = 125°C

INDUCTIVE LOAD

PS21965-4, PS21965-4A, PS21965-4C
Intellimod™ Module
Dual-In-Line Intelligent Power Module

20 Amperes/600 Volts

8 Rev. 03/07