Powerex PS21963-4E, PS21963-4AE, PS21963-4CE Data Sheet
PS21963-4E, PS21963-4AE,
D
N
O P
A
HEATSINK
SIDE
HEATSINK SIDE
B
C
E
E
G
H J
K
L
M
Q
R
R
T
U
P
AC
AF
AG
AE
AD
AE
AD
AD
AA
(PS21963-4A)
AB
(PS21963-4 / PS21963-4C)
1234
567891011121314151617
2524232221201918
X
PS21963-4C
PS21963-4 / PS21963-4A
PS21963-4 / PS21963-4A
DETAIL "B"
DETAIL "B"
PS21963-4
PS21963-4A
DETAIL "A"
Z
W
W
Y
DETAIL "A"
Y
W
W
DETAIL "C"
AH
S
HEATSINK
SIDE
E
G
H
M
E
F
V
C
J
L
DETAIL "B"
K
K
PS21963-4C
D
N
O
P
A
X
R
AJ
DETAIL "C"
DETAIL "A"
PS21963-4C
1234
567891011121314151617
11 VN
12 WN
13 VN1
14 FO
15 CIN
6 VP
7 WP
8 VP1
9 VNC
10 UN
1 (VNC)
2 VUFB
3 VVFB
4 VWFB
5 UP
21 W
22 V
23 U
24 P
25 NC
16 VNC
17 VNO
18 NC
19 NC
20 N
TERMINAL CODE
PS21963-4CE
Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Outline Drawing and Circuit Diagram
Dimensions Inches Millimeters
A 1.50±0.02 38.0±0.5
B 0.94±0.02 24.0±0.5
C 0.14 3.5
D 1.40 35.56
E 0.57±0.02 14.4±0.5
F 0.74±0.02 18.9±0.5
G 1.15±0.02 29.2±0.5
H 0.14 3.5
J 0.13 3.3
K 0.016 0.4
L 0.06±0.02 1.5±0.05
M 0.031 0.8
N 1.39±0.019 35.0±0.3
O 0.07±0.008 1.778±0.2
P 0.02 0.5
Q 0.47 12.0
R 0.011 0.28
Dimensions Inches Millimeters
S 0.12 2.8
T 0.024 0.6
U 0.1±0.008 2.54±0.2
V 1.33±0.02 33.7±0.5
W 0.03 0.678
X 0.04 1.0
Y 0.05 1.2
Z 1.40 35.56
AA 0.55±0.02 14.0±0.5
AB 0.37±0.02 9.5±0.5
AC 0.22±0.02 5.5±0.5
AD 0 ~ 5° 0 ~ 5°
AE 0.06 Min. 1.5 Min.
AF 0.05 1.2
AG 0.063 Rad. 1.6 Rad.
AH 0.118 Min. 3.0 Min.
AJ 0.098 Min. 2.5 Min.
Intellimod™ Module
Dual-In-Line Intelligent
Power Module
8 Amperes/600 Volts
Description:
DIP-IPMs are intelligent power
modules that integrate power
devices, drivers, and protection
circuitry in an ultra compact
dual-in-line transfer-mold package
for use in driving small three
phase motors. Use of 5th
generation IGBTs, DIP packaging,
and application specific HVICs
allow the designer to reduce
inverter size and overall design
time.
Features:
£ Compact Packages
£ Single Power Supply
£ Integrated HVICs
£ Direct Connection to CPU
£ Reduced R
Applications:
£ Refrigerators
£ Air Conditioners
£ Small Servo Motors
£ Small Motor Control
Ordering Information:
PS21963-4E is a 600V, 8 Ampere
short pin DIP Intelligent Power
Module.
PS21963-4AE – long pin type
PS21963-4CE – zigzag pin type
th
1Rev. 03/07
Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
FWDi
CHIP
POWER TERMINALS
CONTROL TERMINALS
IGBT
CHIP
HEATSINK SIDE
TC POINT
11.6mm
3.0mm
DIP-IPM
HEATSINK
MEASUREMENT POINT
4.6mm
PLACE TO CONTACT
A HEATSINK
HEATSINK
–
+
–
+
PS21963-4E, PS21963-4AE, PS21963-4CE
Intellimod™ Module
Dual-In-Line Intelligent Power Module
8 Amperes/600 Volts
Absolute Maximum Ratings, Tj = 25°C unless otherwise specified
PS21963-4E, PS21963-4AE
Characteristics Symbol PS21963-4CE Units
Power Device Junction Temperature* Tj -20 to 150 °C
Storage Temperature T
-40 to 125 °C
stg
Case Operating Temperature (Note 1) TC -20 to 100 °C
Mounting Torque, M3 Mounting Screws — 6.9 in-lb
Module Weight (Typical) — 10 Grams
Heatsink Flatness (Note 2) — -50 to 100 µm
Self-protection Supply Voltage Limit (Short Circuit Protection Capability)** V
Isolation Voltage, AC 1 minute, 60Hz Sinusoidal, Connection Pins to Heatsink Plate V
*The ma ximum junction temperature rating of the power chips integrated within the DIP-IPM is 150°C (@TC ≤ 100°C). However, to ensure safe operation of the DIP-IPM,
the average junction temperature should be limited to T
**VD = 13.5 ~ 16.5V, Inverter Part, Tj = 125°C, Non-repetitive, Less than 2µs
≤125°C (@TC ≤ 100°C).
j(avg)
400 Volts
CC(prot.)
1500 Volts
ISO
IGBT Inverter Sector
Collector-Emitter Voltage V
Each Collector Current, ± (TC = 25°C) IC 8 Amperes
Each Peak Collector Current, ± (TC = 25°C, Less than 1ms) ICP 16 Amperes
Supply Voltage (Applied between P - N) VCC 450 Volts
Supply Voltage, Surge (Applied between P - N) V
Collector Dissipation (TC = 25°C, per 1 Chip) PC 24.3 Watts
600 Volts
CES
CC(surge)
500 Volts
Control Sector
Supply Voltage (Applied between VP1-VNC, VN1-VNC) VD 20 Volts
Supply Voltage (Applied between V
Input Voltage (Applied between UP, VP, WP-VNC, UN, VN, WN-VNC) VIN -0.5 ~ VD+0.5 Volts
Fault Output Supply Voltage (Applied between FO-VNC) VFO -0.5 ~ VD+0.5 Volts
Fault Output Current (Sink Current at FO Terminal) IFO 1 mA
Current Sensing Input Voltage (Applied between CIN-VNC) VSC -0.5 ~ VD+0.5 Volts
Note 1 – TC Measure Point
UFB
-U, V
VFB
-V, V
-W) VDB 20 Volts
WFB
Note 2 – Flatness Measurement Position
2 Rev. 03/07
Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
PS21963-4E, PS21963-4AE, PS21963-4CE
Intellimod™ Module
Dual-In-Line Intelligent Power Module
8 Amperes/600 Volts
Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified
Characteristics Symbol Test Conditions Min. Typ. Max. Units
IGBT Inverter Sector
Collector-Emitter Saturation Voltage V
VD = VDB = 15V, IC = 8A, VIN = 5V, Tj = 125°C — 1.80 2.30 Volts
Diode Forward Voltage VEC -IC = 8A, VIN = 0V — 1.90 2.35 Volts
Inductive Load Switching Times ton 0.60 1.10 1.70 µs
trr VCC = 300V, VD = VDB = 15V, — 0.30 — µs
t
t
t
Collector Cutoff Current I
VCE = V
VD = VDB = 15V, IC = 8A, VIN = 5V, Tj = 25°C — 1.70 2.20 Volts
CE(sat)
IC = 8A, Tj = 125°C, — 0.40 0.60 µs
C(on)
VIN = 0 ⇔ 5V, Inductive Load, — 1.40 2.00 µs
off
C(off)
VCE = V
CES
— 0.40 0.75 µs
, Tj = 25°C — — 1.0 mA
CES
, Tj = 125°C — — 10 mA
CES
Control Sector
Circuit Current I
D VIN
VD = VDB = 15V V
VIN = 0V Total of VP1-VNC, VN1-VNC — — 2.80 mA
V
Fault Output Voltage V
V
Input Current IIN VIN = 5V 0.70 1.00 1.50 mA
Short Circuit Trip Level* V
Supply Circuit Under-voltage UV
UV
UVDt Trip Level, Tj ≤ 125°C 10.3 — 12.5 Volts
UVDr Reset Level, Tj ≤ 125°C 10.8 — 13.0 Volts
Fault Output Pulse Width** tFO 20 — — µs
ON Threshold Voltage V
OFF Threshold Voltage V
ON/OFF Threshold Hysteresis Voltage V
* Short Circuit protection is functioning only for the low-arms. Please select the value of the external shunt resistor such that the SC trip level is less than 1.7 times the current rating.
**Fault signal is asserted only for a UV or SC condition on the low side. On a SC fault the FO duration will be 20µsec. On a UV condition the fault signal will be asserted as long as the
UV condition exists or for 20µsec, whichever is longer.
= 5V Total of VP1-VNC, VN1-VNC — — 2.80 mA
-U, V
UFB
-U, V
UFB
VSC = 0V, FO Terminal Pull-up to 5V by 10kΩ 4.9 — — Volts
FOH
VSC = 1V, IFO = 1mA — — 0.95 Volts
FOL
VD = 15V* 0.43 0.48 0.53 Volts
SC(ref)
Trip Level, Tj ≤ 125°C 10.0 — 12.0 Volts
DBt
Reset Level, Tj ≤ 125°C 10.5 — 12.5 Volts
DBr
Applied between — 2.1 2.6 Volts
th(on)
UP, VP, WP-V
th(off)
UN, VN, WN-VNC 0.35 0.65 — Volts
th(hys)
VFB
VFB
-V, V
-V, V
-W — — 0.55 mA
WFB
-W — — 0.55 mA
WFB
0.8 1.3 — Volts
NC,
3Rev. 03/07
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