Powerex PS21265-P, PS21265-AP Data Sheet

PS21265-P
6 VP1
5 VP
26 N
UN
19
24
V
23
U
22
P
21
WN
25 W
20
VN
7 VVFB
9 WP
11 VPC
10 VP1
12 VWFB
3 VUFB
2 VP1
1 UP
4 VUFS
8 VVFS
16 CIN
15 VNC
17 CFO 18 FO
13 VWFS 14 VN1
TERMINAL CODE
A
H
E
GGG F
J
C
B K
M
L
N
Q
P
R
W
D
S
Y
AC
Z
Y
Z
AF AG
AF
AF
AH
AH
AH
AA
AA
AB
AD
AE
AD
AE
AB
X
T
U
V
HEATSINK SIDE
HEATSINK SIDE
2625242322
212019181716151413121110987654321
DETAIL "C"
DETAIL "C" DETAIL "D"
All outer lead terminals are with Pb-free solder plating.
DETAIL "D"
DETAIL "B"
DETAIL "B"
DETAIL "A"
DETAIL
"A"
PS21265-AP
Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Intellimod™ Module
Dual-In-Line Intelligent Power Module 20 Amperes/600 Volts
Description:
DIP-IPMs are intelligent power modules that integrate power devices, drivers, and protection circuitry in an ultra compact dual-in-line transfer-mold package for use in driving small three phase motors. Use of 5th gen­eration CSTBT Chip Technology, DIP packaging, and application
Outline Drawing and Circuit Diagram
A 2.3 75.6
B 1.22±0.02 31.0±0.5
C 0.45±0.02 11.5±0.5
D 3.11±0.02 79.0±0.5
E 2.64±0.015 67.0±0.3
F 0.79±0.01 20.0±0.3
G 0.4±0.015 10.0±0.3
H 0.11±0.015 2.8±0.3
J 0.18±0.01 Dia. 4.5±0.2 Dia.
K 1.37±0.02 34.9±0.5
L 0.53±0.02 13.4±0.5
M 0.84±0.02 21.4±0.5
N 1.10±0.02 28.0±0.5
P 0.45 11.5
Q 0.33 8.5
R 0.15±0.01 3.8±0.2
S 2.80 71.0
T 0.62±0.02 16.0±0.5
U 0.49±0.02 12.8±0.5
V 0.31±0.02 8.0±0.5
W 0.02±0.01 0.5±0.2
X 0 ~ 5° 0 ~ 5°
Y 0.04±0.01 1.0±0.2
Z 0.03 0.7
AA 0.03±0.01 0.7±0.2
AB 0.04 1.0
AC 0.1 2.5
AD 0.2 Max. 0.5 Max.
AE 0.02±0.2 0.6±0.5
AF 0.03±0.01 0.8±0.02
AG 0.02 0.6
AH 0.02±0.01 0.45±0.02
specific HVICs allow the designer to reduce inverter size and overall design time.
Features:
£ Compact Packages
£ Single Power Supply
£ Integrated HVICs
£ Direct Connection to CPU
Applications:
£ Washing Machines
£ Refrigerators
£ Air Conditioners
£ Small Servo Motors
£ Small Motor Control
Ordering Information:
PS21265-P (short pin) / PS21265-AP (long pin) are 600V, 20 Ampere DIP Intelligent Power Modules.
16/05
Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
PS21265-P / PS21265-AP Intellimod™ Module Dual-In-Line Intelligent Power Module
20 Amperes/600 Volts
Absolute Maximum Ratings, Tj = 25°C unless otherwise specified
Characteristics Symbol PS21265-P / PS21265-AP Units
Power Device Junction Temperature* Tj -20 to 125 °C
Module Case Operation Temperature (See TC Measurement Point Illustration) TC -20 to 100 °C
Storage Temperature T
-40 to 125 °C
stg
Mounting Torque, M4 Mounting Screws 13 in-lb
Module Weight (Typical) 54 Grams
Self-protection Supply Voltage Limit (Short Circuit Protection Capability)** V
Isolation Voltage, AC 1 minute, 60Hz Sinusoidal, Connection Pins to Heatsink Plate V
*The maximum junction temperature rating of the power chips integrated within the DIP-IPM is 150°C (@TC 100°C). However, to ensure safe operation of the DIP-IPM, the average junction temperature should be limited to T **VD = 13.5 ~ 16.5V, Inverter Part, Tj = 125°C, Non-repetitive, Less than 2µs
125°C (@TC 100°C).
j(avg)
400 Volts
CC(prot.)
2500 Volts
ISO
IGBT Inverter Sector
Collector-Emitter Voltage (TC = 25°C) V
Collector Current (TC = 25°C) ±IC 20 Amperes
Peak Collector Current (TC = 25°C, <1ms) ±ICP 40 Amperes
Supply Voltage (Applied between P - N) VCC 450 Volts
Supply Voltage, Surge (Applied between P - N) V
Collector Dissipation (TC = 25°C, per 1 Chip) PC 51.2 Watts
600 Volts
CES
CC(surge)
500 Volts
Control Sector
Supply Voltage (Applied between VP1-VPC, VN1-VNC) VD 20 Volts
Supply Voltage (Applied between V
UFB-VUFS, VVFB-VVFS
Input Voltage (Applied between UP, VP, WP-VPC, UN, VN, WN-VNC) VIN -0.5 ~ VD+0.5 Volts
Fault Output Supply Voltage (Applied between FO-VNC) VFO -0.5 ~ VD+0.5 Volts
Fault Output Current (Sink Current at FO Terminal) IFO 1 mA
Current Sensing Input Voltage (Applied between CIN-VNC) VSC -0.5 ~ VD+0.5 Volts
, V
WFB-VWFS
) VDB 20 Volts
2
6/05
Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
T
T
C
T
C
HEATSINK BOUNDARY
POWER TERMINALS
CONTROL TERMINALS
PS21265-P / PS21265-AP Intellimod™ Module Dual-In-Line Intelligent Power Module
20 Amperes/600 Volts
Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified
Characteristics Symbol Test Conditions Min. Typ. Max. Units
IGBT Inverter Sector
Collector-Emitter Cutoff Current I
VCE = V
Diode Forward Voltage VEC Tj = 25°C, -IC = 20A, VIN = 0V 1.5 2.0 Volts
Collector-Emitter Saturation Voltage V
IC = 20A, Tj = 125°C, VD = VDB = 15V, VIN = 5V 1.65 2.15 Volts
Inductive Load Switching Times ton 0.65 1.25 1.85 µs
trr VCC = 300V, VD = VDB = 15V, 0.30 µs
t
t
t
VCE = V
CES
IC = 20A, Tj = 25°C, VD = VDB = 15V, VIN = 5V 1.55 2.05 Volts
CE(sat)
IC = 20A, Tj = 125°C, VIN = 5 0V, 0.40 0.60 µs
C(on)
Inductive Load (Upper-Lower Arm) 1.50 2.10 µs
off
C(off)
, Tj = 25°C 1.0 mA
CES
, Tj = 125°C 10 mA
CES
0.50 0.80 µs
TC Measurement Point
6/05
3
Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
PS21265-P / PS21265-AP Intellimod™ Module Dual-In-Line Intelligent Power Module
20 Amperes/600 Volts
Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified
Characteristics Symbol Test Conditions Min. Typ. Max. Units
Control Sector
Circuit Current I
D
Total of VP1-VPC, VN1-V
Total of VP1-VPC, VN1-V
VD = VDB = 15V, VIN = 5V, 0.55 mA
V
VD = VDB = 15V, VIN = 0V, 0.55 mA
V
Fault Output Voltage V
V
VSC = 0V, FO Circuit: 10kΩ to 5V Pull-up 4.9 Volts
FOH
VSC = 1V, IFO = 1mA 0.95 Volts
FOL
Input Current IIN VIN = 5V 1.0 1.5 2.00 mA
Short-Circuit Trip Level* V
Supply Circuit Undervoltage UV
Protection UV
TC = 20 ~ 100°C, VD = 15V 0.45 0.52 Volts
SC(ref)
Trip Level, Tj 125°C 10.0 12.0 Volts
DBt
Reset Level, Tj 125°C 10.5 12.5 Volts
DBr
UVDt Trip Level, Tj 125°C 10.3 12.5 Volts
UVDr Reset Level, Tj 125°C 10.8 13.0 Volts
Fault Output Pulse Width** tFO CFO = 22nF 1.0 1.8 ms
ON Threshold Voltage V
OFF Threshold Voltage V
Applied between UP, VP, WP-V
th(on)
UN, VN, WN-VNC 0.8 1.4 2.1 Volts
th(off)
VD = VDB = 15V, VIN = 5V, 7.00 mA
NC
VD = VDB = 15V, VIN = 0V, 7.00 mA
NC
UFB-VUFS
UFB-VUFS
, V
VFB-VVFS
, V
VFB-VVFS
, V
WFB-VWFS
, V
WFB-VWFS
2.1 2.3 2.6 Volts
PC,
Thermal Characteristics
Characteristic Symbol Condition Min. Typ. Max. Units
Junction to Fin R
Thermal Resistance R
Contact Thermal Resistancw R
* Short-Circuit protection is functioning only at the lower arms. Please select the value of the external shunt resistor such that the SC trip level is less than 30A. **Fault signal is asserted when the lower arm short circuit or control supply under-voltage protective functions operate. The fault output pulse-width tFO depends on the capacitance value of CFO according to the following approximate equation: CFO = (12.2 x 10-6) x tFO {F} .
4
IGBT Part (Per 1/6 Module) 1.95 °C/W
th(j-f)Q
FWDi Part (Per 1/6 Module) 3.00 °C/W
th(j-f)D
Case to Fin (Per 1 Module) 0.067 °C/W
th(c-f)
6/05
Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
PS21265-P / PS21265-AP Intellimod™ Module Dual-In-Line Intelligent Power Module
20 Amperes/600 Volts
Recommended Conditions for Use
Characteristic Symbol Condition Min. Typ. Max. Units
Supply Voltage VCC Applied between P-N 0 300 400 Volts
Control Supply Voltage VD Applied between VP1-VPC, VN1-VNC 13.5 15.0 16.5 Volts
VDB Applied between 13.0 15.0 18.5 Volts
V
UFB-VUFS, VVFB-VVFS
Control Supply Variation ΔVD, ΔVDB -1 1 Volts/μs
PWM Input Frequency f
TC ≤ 100°C, Tj ≤ 125°C 20 kHz
PWM
Allowable rms Current* IO VCC = 300V, VD = VDB = 15V, f
PF = 0.8, Sinusoidal, Tj 125°C, TC ≤ 100°C
VCC = 300V, VD = VDB = 15V, f
PF = 0.8, Sinusoidal, Tj 125°C, Tf 100°C
Minimum Input P
Pulse Width P
** 0.3 µs
WIN(on)
WIN(off)***
Below Rated Current 200 VCC 350V, 1.4 µs
Between Rated Current 13.5 VD 16.5V, 2.5 µs
& 1.7 Times of Rated Current 13.0 VDB 18.5V,
Between 1.7 Times of Rated -20°C TC 100°C, 3.0 µs
& 2.0 Times of Rated Current N-line Wiring Inductance Less Than 10nH
VNC Variation VNC Between VNC-N (Including Surge) -5.0 5.0 Volts
Arm Shoot-through t
For Each Input Signal, TC < 100°C 2 µs
DEAD
Blocking Time
* The allowable rms current value depends on the actual application conditions. **If input signal ON pulse is less than P ***The IPM may fail to respond to an ON pulse if the preceeding OFF pulse is less than P
, the device may not respond.
WIN(on)
WIN(off)
.
, V
WFB-VWFS
PWM
PWM
= 5kHz, 14.0 Arms
= 15kHz, 9.5 Arms
6/05
5
Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
0 4535 40155 10 20 25 30
COLLECTOR-CURRENT, IC, (AMPERES)
COLLECTOR-EMITTER
SATURATION VOLTAGE,
V
CE(sat)
, (VOLTS)
COLLECTOR-EMITTER
SATURATION VOLTAGE CHARACTERISTICS
(TYPICAL)
VD = VDB =15V VIN = 5V
Tj = 25°C Tj = 125°C
2.0
2.2
2.4
0.2
0.4
0.6
0
1.4
1.2
2.6
1.6
1.8
0.8
1.0
FREE-WHEEL DIODE
FORWARD CHARACTERISTICS
(TYPICAL)
COLLECTOR CURRENT, IC, (AMPERES)
SWITCHING LOSS, P
SW(on)
, (mJ/PULSE)
10
2
SWITCHING LOSS (ON) VS.
COLLECTOR CURRENT
(TYPICAL - N-SIDE)
10
1
10
-1
10
-2
10
0
COLLECTOR CURRENT,
IC, (AMPERES)
SWITCHING LOSS, P
SW(off)
, (mJ/PULSE)
10
2
10
1
10
1
SWITCHING LOSS (OFF) VS.
COLLECTOR CURRENT
(TYPICAL - N-SIDE)
10
1
10
0
10
0
10
-1
10
-2
10
0
COLLECTOR CURRENT,
IC, (AMPERES)
SWITCHING LOSS, P
SW(on)
, (mJ/PULSE)
SWITCHING LOSS (ON) VS.
COLLECTOR CURRENT
(TYPICAL - P-SIDE)
COLLECTOR CURRENT, IC, (AMPERES)
REVERSE RECOVERY CURRENT, I
rr
, (AMPERES)
REVERSE RECOVERY TIME,
t
rr
, (ns)
10
0
10
2
10
1
COLLECTOR CURRENT,
IC, (AMPERES)
REVERSE RECOVERY CHARACTERISTICS
(TYPICAL - P-SIDE)
REVERSE RECOVERY CHARACTERISTICS
(TYPICAL - P-SIDE)
10
3
10
2
10
1
REVERSE RECOVERY TIME, t
rr
, (ns)
COLLECTOR CURRENT, IC, (AMPERES)
REVERSE RECOVERY CHARACTERISTICS
(TYPICAL - N-SIDE)
COLLECTOR CURRENT, IC, (AMPERES)
REVERSE RECOVERY CURRENT, I
rr
, (AMPERES)
10
0
10
2
10
1
REVERSE RECOVERY CHARACTERISTICS
(TYPICAL - N-SIDE)
VCC = 300V VD = 15V VIN = 0 5V
Tj = 25°C Tj = 125°C
10
2
10
1
10
0
0 4535 40155 10 20 25 30
COLLECTOR-CURRENT, IC, (AMPERES)
EMITTER-COLLECTOR VOLTAGE,
V
EC
, (VOLTS)
VIN = 0V
Tj = 25°C Tj = 125°C
2.0
2.2
2.4
0.2
0.4
0.6
0
1.4
1.2
2.6
1.6
1.8
0.8
1.0
10
0
10
2
10
1
10
3
10
2
10
1
10
0
10
2
10
1
VCC = 300V VD = VDB = 15V VIN = 0 5V
Tj = 25°C Tj = 125°C
10
2
10
1
10
0
VCC = 300V VD = VDB = 15V VIN = 0 5V
Tj = 25°C Tj = 125°C
VCC = 300V VD = 15V VIN = 0 5V
Tj = 25°C Tj = 125°C
VCC = 300V VD = 15V VIN = 0 5V
P
SW(on)
= 25°C
P
SW(on)
125°C
VCC = 300V VD = VDB = 15V VIN = 0 5V
P
SW(on)
= 25°C
P
SW(on)
= 125°C
VCC = 300V VD = 15V VIN = 0 5V
P
SW(off)
= 25°C
P
SW(off)
= 125°C
10
2
10
1
10
1
10
0
10
-1
10
-2
10
0
PS21265-P / PS21265-AP Intellimod™ Module Dual-In-Line Intelligent Power Module
20 Amperes/600 Volts
6
6/05
Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
10
0
10
2
10
2
COLLECTOR CURRENT,
IC, (AMPERES)
SWITCHING TIME, t
on
, (ns)
SWITCHING TIME (ON) VS.
COLLECTOR CURRENT
(TYPICAL - N-SIDE)
10
3
10
4
10
2
SWITCHING TIME, t
on
, (ns)
SWITCHING TIME (ON) VS.
COLLECTOR CURRENT
(TYPICAL - P-SIDE)
10
3
10
4
10
2
SWITCHING TIME, t
off
, (ns)
SWITCHING TIME (OFF) VS.
COLLECTOR CURRENT
(TYPICAL - P-SIDE)
10
3
10
4
10
1
SWITCHING TIME, t
c(on)
, (ns)
SWITCHING TIME (ON) VS.
COLLECTOR CURRENT
(TYPICAL - P-SIDE)
10
2
10
3
10
1
SWITCHING TIME, t
c(off)
, (ns)
SWITCHING TIME (OFF) VS.
COLLECTOR CURRENT
(TYPICAL - P-SIDE)
10
2
10
3
10
0
10
2
10
1
10
1
10
2
COLLECTOR CURRENT,
IC, (AMPERES)
SWITCHING TIME, t
off
, (ns)
SWITCHING TIME (OFF) VS.
COLLECTOR CURRENT
(TYPICAL - N-SIDE)
10
3
10
4
VCC = 300V VD = 15V VIN = 0 5V
Tj = 25°C Tj = 125°C
10
1
SWITCHING TIME, t
c(off)
, (ns)
SWITCHING TIME (OFF) VS.
COLLECTOR CURRENT
(TYPICAL - N-SIDE)
10
2
10
3
10
1
SWITCHING TIME, t
c(on)
, (ns)
SWITCHING TIME (ON) VS.
COLLECTOR CURRENT
(TYPICAL - N-SIDE)
10
2
10
3
SWITCHING LOSS (OFF) VS.
COLLECTOR CURRENT
(TYPICAL - P-SIDE)
COLLECTOR CURRENT, IC, (AMPERES)
SWITCHING LOSS, P
SW(off)
, (mJ/PULSE)
10
2
10
1
10
1
10
0
10
-1
10
-2
10
0
VCC = 300V VD = 15V VIN = 0 5V
Tj = 25°C Tj = 125°C
VCC = 300V VD = 15V VIN = 0 5V
Tj = 25°C Tj = 125°C
VCC = 300V VD = VDB = 15V VIN = 0 5V
Tj = 25°C Tj = 125°C
VCC = 300V VD = VDB = 15V VIN = 0 5V
Tj = 25°C Tj = 125°C
VCC = 300V VD = VDB = 15V VIN = 0 5V
Tj = 25°C Tj = 125°C
VCC = 300V VD = VDB = 15V VIN = 0 5V
Tj = 25°C Tj = 125°C
VCC = 300V VD = = 15V VIN = 0 5V
Tj = 25°C Tj = 125°C
10
0
10
2
COLLECTOR CURRENT,
IC, (AMPERES)
10
0
10
2
10
1
10
1
COLLECTOR CURRENT,
IC, (AMPERES)
COLLECTOR CURRENT, IC, (AMPERES)
10
2
10
1
10
0
10
0
10
2
COLLECTOR CURRENT,
IC, (AMPERES)
10
0
10
2
10
1
10
1
COLLECTOR CURRENT,
IC, (AMPERES)
COLLECTOR CURRENT, IC, (AMPERES)
10
2
10
1
10
0
VCC = 300V VD = VDB = 15V VIN = 0 5V
P
SW(off)
= 25°C
P
SW(off)
= 125°C
PS21265-P / PS21265-AP Intellimod™ Module Dual-In-Line Intelligent Power Module
20 Amperes/600 Volts
6/05
7
Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
W
V
U
P
GATE DRIVE
+V
CC
LVIC
FAULT LOGIC
INPUT SIGNAL
CONDITIONING
UV
PROT.
OVER CURRENT
PROTECTIO
N
V
UFS
V
UFB
V
P1
U
P
V
VFS
W
P
V
WF
B
V
WF
S
V
N1
V
NC
C
IN
C
FO
F
O
U
N
V
N
W
N
V
P1
V
PC
V
VFB
V
P1
V
P
GATE DRIVE
UV PROT.
LEVEL SHIFT
INPUT
CONDITION
HVIC
+V
CC
GATE DRIVE
UV PROT.
LEVEL SHIFT
INPUT
CONDITION
HVIC
+V
CC
GATE DRIVE
UV PROT.
LEVEL SHIFT
INPUT
CONDITION
HVIC
+V
CC
+
+
C
2
C
2
C
1
D
1
R
1
+
C
2
C
2
C
2
C
2
C
1
D
1
R
1
+
C
2
C
1
D
1
R
1
+15V
C
3
C
4
N
R
SF
C
SF
+3.3 to +5V
C
5
C
5
C
5
R
2
R
2
R
2
C5 x 3
R2 x 3
R
3
CONTROLLER
R
SHUNT
This symbol indicates connection to ground plane.
MOTOR
C
7
C
6
AC LINE
+
Component Selection:
Dsgn. Typ. Value
Description
D
1
1A, 600V Boot strap supply diode – Ultra fast recovery
C
1
10-100uF, 50V Boot strap supply reservoir – Electrolytic, long life, low Impedance, 105°C (Note 5)
C
2
0.22-2.0uF, 50V Local decoupling/High frequency noise filters – Multilayer ceramic (Note 8)
C
3
10-100uF, 50V Control power supply filter – Electrolytic, long life, low Impedance, 105°C
C
4
22nF, 50V Fault lock-out timing capacitor – Multilayer ceramic (Note 4)
C
5
100pF, 50V Optional input signal noise filter – Multilayer ceramic (Note 1)
C
6
200-2000uF, 450V Main DC bus filter capacitor – Electrolytic, long life, high ripple current, 105°C
C
7
0.1-0.22uF, 450V Surge voltage suppression capacitor – Polyester/Polypropylene film (Note 9)
C
SF
1000pF, 50V Short circuit detection filter capacitor – Multilayer Ceramic (Note 6, Note 7)
R
SF
1.8k ohm Short circuit detection filter resistor (Note 6, Note 7)
R
SHUNT
5-100 mohm Current sensing resistor - Non-inductive, temperature stable, tight tolerance (Note 10)
R
1
10 ohm Boot strap supply inrush limiting resistor (Note 5)
R
2
330 ohm Optional control input noise filter (Note 1, Note 2)
R
3
10k ohm Fault output signal pull-up resistor (Note 3)
Notes:
1) To prevent input signal oscillations minimize wiring length to controller (~2cm). Additional RC filtering (C5 etc.) may be required. If filtering is added be careful to maintain proper dead time. See application notes for details.
2) Internal HVIC provides high voltage level shifting allowing direct connection of all six driving signals to the controller.
3) FO output is an open collector type. Pull up resistor (R3) should be adjusted to current sink capability of the module.
4) C4 sets the fault output duration and lock-out time. C4 12.2E-6 x tFO, 22nF gives ~1.8ms
5) Boot strap supply component values must be adjusted depending on the PWM frequency and technique.
6) Wiring length associated with R SHUNT
, RSF, CSF must be minimized to avoid improper operation of the SC function.
7) RSF, CSF set short-circuit protection trip time. Recommend time constant is 1.5us-2.0us. See application notes.
8) Local decoupling/high frequency filter capacitors must be connected as close as possible to the modules pins.
9) The length of the DC link wiring between C6, C7, the DIP’s P terminal and the shunt must be minimized to prevent
excessive transient voltages. In particular C7 should be mounted as close to the DIP as possible.
10) Use high quality, tight tolorance current sensing resistor. Connect resistor as close as possible to the DIP’s
N terminal. Be careful to check for proper power rating. See application notes for calculation of resistance value.
PS21265-P / PS21265-AP Intellimod™ Module Dual-In-Line Intelligent Power Module
20 Amperes/600 Volts
DIP-IPM Application Circuit (Shown Pins Up)
8
6/05
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