Page 1
PM600DV1A060
Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272
www.pwrx.com
N0
N1
C
1
C2E1
E
2
P
V
P
5. F
4. VPC
3. CP1
2. NC
1. V
Q
R
P0
P1
K (4 PLACES)
B
L (4 PLACES)
C W R
A
D
N (10 PLACES)
E
F
Y
X
V
P1
C
P1
F
PO
NC
V
PC
V
N1
C
IN
F
NO
NC
V
NC
M (3 PLACES)
C1 E2 C2E1
AA
G G H
Y
V
CC
IN
F
O
V
CC
IN
F
O
GND
GND
SINK
SINK
Y
T
jA
T
jK
OUT
AMP
SC
T
jA
T
jK
OUT
AMP
SC
5
4
N
3
2
1
5
4
3
P
2
1
Z
IGBT FWDi
IGBT FWDi
T
S
U
J
TERMINAL CODE
N
5. F
4. VNC
3. CN1
2. NC
1. V
Outline Drawing and Circuit Diagram
Dimensions Inches Millimeters
A 4.72 120.0
B 2.76 70.0
C 1.14 +0.04/-0.02 29.0 +1.0/-0.5
D 4.17±0.010 106.0±0.25
E 2.20±0.010 56.0±0.25
F 0.37 9.3
G 0.98 25.0
H 1.50 38.0
J 0.12±0.02 3.0±0.5
K 0.26 Rad. 6.5 Rad.
L 0.26 Dia. 6.5 Dia.
M M6 Metric M6
Dimensions Inches Millimeters
P 1.59 40.5
Q 1.14 29.0
R 1.02 26.0
S 1.52 38.5
T 0.10 2.54
U 0.40 10.16
V 1.54 39.0
W 1.10 28.0
X 0.14 3.5
Y 0.55 14.0
Z 0.14 Dia. 3.5 Dia.
AA 0.72 18.3
N 0.025 Sq. 0.64 Sq.
Intellimod™ Module
Single Phase
IGBT Inverter Output
600 Amperes/600 Volts
Description:
Powerex Intellimod™ Intelligent
Power Modules are isolated base
modules designed for power
switching applications operating
at frequencies to 20kHz. Built-in
control circuits provide optimum
gate drive and protection for the
IGBT and free-wheel diode
power devices.
Features:
£ Complete Output Power
Circuit
£ Gate Drive Circuit
£ Protection Logic
– Short Circuit
– Over Temperature
– Under Voltage
Applications:
£ Inverters
£ UPS
£ Motion/Servo Control
£ Power Supplies
Ordering Information:
Example: Select the complete
part number from the table below
-i.e. PM600DV1A060 is a 600V,
600 Ampere Intellimod™ Intelligent
Power Module.
Type Current Rating V
Amperes Volts (x 10)
PM 600 60
CES
08/12 Rev. 1
1
Page 2
Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com
PM600DV1A060
Intellimod™ Module
Single Phase IGBT Inverter Output
600 Amperes/600 Volts
Absolute Maximum Ratings, Tj = 25°C unless otherwise specified
Characteristics Symbol PM600DV1A060 Units
Power Device Junction Temperature Tj -20 to 150 °C
Storage Temperature T
-40 to 125 °C
stg
Case Operating Temperature TC -20 to 100 °C
Mounting Torque, M6 Mounting Screws (Typical) Ms 43 in-lb
Mounting Torque, M6 Main Terminal Screws (Typical) Mt 43 in-lb
Module Weight (Typical) m 510 Grams
Supply Voltage Protected by SC (VD = 13.5 ~16.5V, Inverter Part, Tj = 125°C Start) V
Surge Supply Voltage (Applied between C1-E2, Surge Value) V
CC(surge)
Isolation Voltage, (60Hz, Sinusoidal, Charged Part to Base, AC 1 minute) V
400 Volts
CC(prot)
500 Volts
2500 Volts
RMS
Inverter Sector
Collector-Emitter Voltage (VD = 15V, V
Collector Current (TC = 25°C) IC 600 Amperes
Peak Collector Current (Pulse) I
Emitter Current (TC = 25°C) IE 600 Amperes
Peak Emitter Current (Pulse) I
Total Power Dissipation (TC = 25°C)
= 15V) V
CIN
1
*
P
600 Volts
CES
1200 Amperes
CRM
1200 Amperes
ERM
1712 Watts
tot
Control Sector
Supply Voltage (Applied Between VP1-VPC, VN1-VNC) VD 20 Volts
Input Voltage (Applied Between CP1-VPC, VN1-VNC) V
Fault Output Supply Voltage (Applied Between FPO-VPC, FNO-VNC) VFO 20 Volts
Fault Output Current (Sink Current at FPO, FNO Terminals) IFO 20 mA
*1 Case temperature (TC) measured point is just under the chips.
20 Volts
CIN
2
08/12 Rev. 1
Page 3
Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com
PM600DV1A060
Intellimod™ Module
Single Phase IGBT Inverter Output
600 Amperes/600 Volts
Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specied
Characteristics Symbol Test Conditions Min. Typ. Max. Units
IGBT Inverter Sector
Collector-Emitter Saturation Voltage V
Pulsed, Tj = 25°C
VD = 15V, V
Pulsed, Tj = 125°C
Emitter-Collector Voltage VEC IE = 600A, VD = 15V, V
Switching Times ton VD = 15V, V
trr VCC = 300V, IC = 600A, — 0.4 0.8 µs
t
t
t
Collector-Emitter Cutoff Current I
V
VCE = V
V
VD = 15V, V
CE(sat)
Tj = 125°C, — 0.4 1.0 µs
C(on)
Inductive Load — 1.0 2.3 µs
off
(Per 1 Arm) — 0.3 1.0 µs
C(off)
VCE = V
CES
CIN
= 0V, IC = 600A, — 1.90 2.35 Volts
CIN
= 0V, IC = 600A, — 1.90 2.35 Volts
CIN
= 15V — 1.7 2.8 Volts
CIN
= 0 ~ 15V, 0.3 0.8 2.0 µs
CIN
, VD = 15V, — — 1.0 mA
CES
= 15, Tj = 25°C
CIN
, VD = 15V, — — 10.0 mA
CES
= 15, Tj = 125°C
Control Sector
Circuit Current ID VD = 15V, V
VD = 15V, V
Input ON Threshold Voltage V
Input OFF Threshold Voltage V
Applied Between 1.2 1.5 1.8 Volts
th(on)
CP1-VPC, CN1-VNC 1.7 2.0 2.3 Volts
th(off)
Short Circuit Trip Level SC -20°C ≤ Tj ≤ 125°C, VD = 15V 900 — — Amperes
Short Circuit Current Delay Time t
VD = 15V — 0.2 — µs
off(SC)
Over Temperature Protection OT Trip Level 135 — — °C
(Detect Temperature of Chip) OT
Reset Level — 20 — °C
(hys)
Supply Circuit Under Voltage Protection UV Trip Level 11.5 12.0 12.5 Volts
(-20°C ≤ Tj ≤ 125°C) UVr Reset Level — 12.5 — Volts
Fault Output Current I
I
Fault Output Pulse Width tFO VD = 15V
*2 Fault output is given only when the internal SC, OT and UV protection.
Fault output of SC, OT and UV protection operate by lower arms.
Fault output of SC protecton given pulse.
Fault output of OT, UV protection given pulse while over trip level.
VD = 15V, VFO = 15V
FO(H)
VD = 15V, VFO = 15V
FO(L)
= 15V, VP1-VPC — 2 4 mA
CIN
= 15V, VN1-VNC — 2 4 mA
CIN
2
*
— — 0.01 mA
2
*
— 10 15 mA
2
*
1.0 1.8 — ms
08/12 Rev. 1
3
Page 4
Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com
PM600DV1A060
Intellimod™ Module
Single Phase IGBT Inverter Output
600 Amperes/600 Volts
Thermal Characteristics
Characteristic Symbol Condition Min. Typ. Max. Units
1
Junction to Case Thermal Resistance R
R
Contact Thermal Resistance R
Inverter IGBT (Per 1 Element)
th(j-c)Q
Inverter FWDi (Per 1 Element)
th(j-c)D
Case to Heatsink (Per 1 Module), — 0.018 — K/Watt
th(c-s)
Thermal Grease Applied
*
— — 0.073 K/Watt
1
*
— — 0.109 K/Watt
1
*
Recommended Conditions for Use
Characteristic Symbol Condition Value Units
Supply Voltage V
CC
Control Supply Voltage VD Applied Between VP1-VPC, VN1-V
Input ON Voltage V
Input OFF Voltage V
PWM Input Frequency f
Arm Shoot-Through Blocking Time t
*1 Case temperature (TC) measured point is just under the chips.
*3 With ripple satisfying the following conditions: dv/dt swing ≤ ± 5V/µs, variation ≤ 2V peak to peak.
Applied Between ≤ 0.8 Volts
CIN(on)
CP1-VPC, CN1-VNC ≥ 4.0 Volts
CIN(off)
Using Application Circuit ≤ 20 kHz
PWM
For IPM’s each Input Signal ≥ 3.0 µs
DEAD
Applied Across C1-E2 Terminals ≤ 400 Volts
3
*
15 ±1.5 Volts
NC
4
08/12 Rev. 1
Page 5
Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com
PM600DV1A060
Intellimod™ Module
Single Phase IGBT Inverter Output
600 Amperes/600 Volts
OUTPUT CHARACTERISTICS
(TYPICAL)
600
Tj = 25°C
500
400
, (AMPERES)
C
VD = 17V
300
200
100
COLLECTOR CURRENT, I
0
0 1.0 1.5 2.0 2.5
COLLECTOR-EMITTER VOLTAGE, V
DIODE FORWARD CHARACTERISTICS
(TYPICAL)
CE(sat)
600
VD = 15V
500
, (AMPERES)
C
Tj = 25°C
= 125°C
T
j
400
300
200
100
COLLECTOR RECOVERY CURRENT, -I
0
0 0.5 1.0 1.5 2.0
EMITTER-COLLECTOR VOLTAGE, VEC, (VOLTS)
VCC = 300V
V
= 15V
D
Tj = 25°C
= 125°C
T
j
SWITCHING LOSS
(TYPICAL)
COLLECTOR CURRENT CHARACTERISTICS
35
30
25
, (mJ/PULSE)
off
, E
20
on
15
10
5
SWITCHING ENERGY, E
0
0 300 400 100 200 700 500 600
COLLECTOR CURRENT, I
, (AMPERES)
C
15
13
, (VOLTS)
SATURATON VOLTAGE CHARACTERISTICS
COLLECTOR-EMITTER
(TYPICAL)
2.5
2.0
, (VOLTS)
CE(SAT)
V
1.5
IC = 600A
SATURATION VOLTAGE CHARACTERISTICS
2.5
VD = 15V
, (VOLTS)
2.0
CE(SAT)
Tj = 25°C
= 125°C
T
j
(TYPICAL)
1.5
1.0
0.5
Tj = 25°C
= 125°C
T
COLLECTOR-EMITTER SATURATION VOLTAGE,
1.0
12 14 13 15 17 16 18
CONTROL SUPPLY VOLTAGE, VD, (VOLTS)
COLLECTOR CURRENT CHARACTERISTICS
1
10
, (μs)
off
, t
on
0
10
SWITCHING TIMES, t
-1
10
10
REVERSE RECOVERY CHARACTERISTICS
0.6
0.5
E
off
, (S)
rr
SWITCHING TIME VS.
(TYPICAL)
t
off
t
on
1
COLLECTOR CURRENT, IC, (AMPERES)
10
(TYPICAL)
VCC = 300V
V
= 15V
D
INDUCTIVE
LOAD
0.4 200
E
on
0.3 150
0.2 100
j
VCC = 300V
V
= 15V
D
INDUCTIVE LOAD
Tj = 25°C
= 125°C
T
j
2
0
COLLECTOR-EMITTER VOLTAGE, V
0 100 200 300 600 400 500
COLLECTOR CURRENT, IC, (AMPERES)
COLLECTOR CURRENT CHARACTERISTICS
0
10
, (μs)
c(off)
, t
c(on)
-1
10
SWITCHING TIMES, t
-2
10
3
10
300
250
I
rr
10
16
, (AMPERES)
12
rr
, (mJ/PULSE)
rr
SWITCHING TIME VS.
(TYPICAL)
t
c(on)
VCC = 300V
V
= 15V
D
INDUCTIVE LOAD
T
= 25°C
j
= 125°C
T
j
1
COLLECTOR CURRENT, IC, (AMPERES)
SWITCHING REVERSE RECOVERY
LOSS CHARACTERISTICS
VCC = 300V
V
= 15V
D
INDUCTIVE LOAD
T
= 25°C
j
= 125°C
T
j
2
10
(TYPICAL)
t
c(off)
3
10
8
t
rr
4
REVERSE RECOVERY TIME, t
0.1
0
0 300 400 200 100 700 500 600
COLLECTOR RECOVERY CURRENT, -IC, (AMPERES)
T
= 25°C
j
= 125°C
T
j
50
SWITCHING LOSS, E
REVERSE RECOVERY CURRENT, I
0
0
0 300 400 200 100 700 500 600
COLLECTOR RECOVERY CURRENT, -IC, (AMPERES)
08/12 Rev. 1
5
Page 6
Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com
PM600DV1A060
Intellimod™ Module
Single Phase IGBT Inverter Output
600 Amperes/600 Volts
CIRCUIT CURRENT VS.
FREQUENCY CURRENT
(TYPICAL)
70
VD = 15V
Tj = 25° C
= 125° C
T
j
, (mA)
D
60
50
40
30
20
CIRCUIT CURRENT, I
10
0
th(j-c)
10
10
(NORMALIZED VALUE)
•
th
10
= R
th
Z
10
NORMALIZED TRANSIENT THERMAL IMPEDANCE, Z
5 0 15 20 10 25
FREQUENCY CURRENT, fc, (kHz)
TRANSIENT THERMAL
IMPEDANCE CHARACTERISTICS
-3
10
0
-1
-2
Single Pulse
T
= 25° C
C
Per Unit Base =
= 0.073 K/W
R
th(j-c)
-3
(IGBT)
-2
10
10
10
-1
10
-5
10
CONTROL SUPPLY VOLTAGE TRIP-RESET
LEVEL TEMPERATURE DEPENDANCY
20
VD = 15V
16
, (VOLTS)
r
, UV
t
12
8
4
TRIP RESET LEVEL, UV
SUPPLY CIRCUIT UNDER VOLTAGE PROTECTION
0
IMPEDANCE CHARACTERISTICS
0
-4
1
10
-3
10
-3
10
0
th(j-c)
10
-1
10
(NORMALIZED VALUE)
•
-2
th
10
Single Pulse
= R
th
T
= 25° C
Z
C
Per Unit Base =
= 0.109 K/W
R
th(j-c)
-3
10
NORMALIZED TRANSIENT THERMAL IMPEDANCE, Z
(TYPICAL)
UV
t
UV
r
0 -50 100 50 150
JUNCTION TEMPERATURE, Tj, (°C)
TRANSIENT THERMAL
(FWDi)
-2
-1
10
10
10
TIME, (s) TIME, (s)
0
10
-5
-4
10
2.0
= 25°C) = 1.0
j
1.6
1.2
0.8
0.4
SHORT CIRCUIT CURRENT TRIP LEVEL, (T
1
10
-3
10
SHORT CIRCUIT TRIP LEVEL
VS. JUNCTION TEMPERATURE
(TYPICAL)
VD = 15V
0
0 -50 100 50 150
JUNCTION TEMPERATURE, Tj, (°C)
6
08/12 Rev. 1