PM50RSA060
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
A
Q
AB
BP
M
M
N
AE
S
AE
AC
G
H
N
V
FO
BR
O
O
IN
VCC
IN
GND GND
F
F
SI
GND GND
SI
OUT
B
B
U
U
Z
78 9
12 56
34 111213 15 17 19
AB (15 TYP.)
X - DIA. (4 TYP.)
Y - THD (6 TYP.)
U
J J K
D
2.54 MM DIA. (2 TYP.)
0.5 MM SQ. PIN
(19 TYP.)
NV
NINNC
VVW
CC
O
V
INUN VCC
F
TEMP
SI
GND GND
OUT
OUT
R
Z
U
10
14 16 18
V W
AD
IN
GND GND
W
W
V
11.
1.
UPC
2.
UF
3.
P
V
4.
C
F E
W
U
P
O
F
SI
W
W
L
FO
VPC
WPI
WPC
VFOV
V
WP
IN
VCC
GND GND
OUT
V
VP
W
O
CC
O
IN
V
F
F
SI
GND GND
SI
OUT
5.
V
6.
VF
VV
7.
V
8.
9.
V
10.
WF
UPC
VPI
V
UFOUP
V
CC
FO
IN
V
SI
GND GND
OUT
UPI
VPC
P
VPI
WPC
UPI
V
VCC
OUT
P
12.
V
O
WPI
13.
V
NC
14.
V
NI
15.
B
R
16.UU
N
O
17.
N
W
18.
N
19.
F
O
O
T
AA
P U V W N
Outline Drawing and Circuit Diagram
Dimensions Inches Millimeters
A 4.29±0.04 109.0±1.0
B 3.74± 0.02 95.0± 0.5
C 3.46± 0.04 88.0± 1.0
D 3.19 81.0
E 2.91± 0.02 74.0± 0.5
F 2.36 60.0
G 1.28 32.6
H 1.24 31.6
J 1.02 26.0
K 0.94 24.0
L 0.87 +0.06/-0 22.0 +1.5/-0.0
M 0.79 20.0
N 0.76 19.4
Dimensions Inches Millimeters
S 0.67 17.0
T 0.52 13.2
U 0.39 10.0
V 0.31 8.0
W 0.30 7.0
X 0.22 Dia. Dia. 5.5
Y Metric M5 M5
Z 0.0127 3.22
AA 0.10 2.6
AB 0.08 2.0
AC 0.07 1.8
AD 0.06 1.6
AE 0.02 0.5
P 0.75 19.0
Q 0.67 17.02
R 0.708 17.98
Intellimod™ Module
Three Phase + Brake
IGBT Inverter Output
50 Amperes/600 Volts
Description:
Powerex Intellimod™ Intelligent
Power Modules are isolated base
modules designed for power
switching applications operating
at frequencies to 20kHz. Built-in
control circuits provide optimum
gate drive and protection for the
IGBT and free-wheel diode
power devices.
Features:
□ Complete Output Power
Circuit
□ Gate Drive Circuit
□ Protection Logic
– Short Circuit
– Over Current
– Over Temper ature
– Under V oltage
Applications:
□ Inverters
□ UPS
□ Motion/Servo Control
□ Power Supplies
Ordering Information:
Example: Select the complete
part number from the table below
-i.e. PM50RSA060 is a 600V,
50 Ampere Intellimod™ Intelligent
Power Module.
Type Current Rating V
Amperes Volts (x 10)
PM 50 60
CES
541
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
PM50RSA060
Intellimod™ Module
Three Phase + Brake IGBT Inverter Output
50 Amperes/600 Volts
Absolute Maximum Ratings, Tj = 25 ° C unless otherwise specified
Characteristics Symbol PM50RSA060 Units
Power Device Junction Temperature T
Storage Temperature T
Case Operating Temperature T
j
stg
C
-40 to 125 ° C
-40 to 125 ° C
-20 to 100 ° C
Mounting Torque, M5 Mounting Screws — 17 in-lb
Mounting Torque, M5 Main Terminal Screw — 17 in-lb
Module Weight (T ypical) — 550 Grams
Supply Voltage Protected by OC and SC (VD = 13.5 - 16.5V, Inverter Part, Tj = 125° C) V
Isolation Voltage, AC 1 minute, 60Hz V
CC(prot.)
RMS
400 Volts
2500 Volts
Control Sector
Supply Voltage Applied between (V
UP1-VUPC
Input Voltage Applied between (UP, VP, WP, UN, VN, WN, Br)V
Fault Output Supply Voltage (UFO-V
UPC
Fault Output Current (UFO, VFO, WFO, FO)I
, VFO-V
, V
VP1-VVPC
VPC
, WFO-V
, V
WP1-VWPC
WPC
, VN1-VNC)V
, FO-VNC)V
D
CIN
FO
FO
20 Volts
20 Volts
20 Volts
20 mA
IGBT Inverter Sector
Collector-Emitter Voltage (VD = 15V, V
Collector Current, ± I
Peak Collector Current, ± I
Supply Voltage (Applied between P - N) V
Supply Voltage, Surge (Applied between P - N) V
Collector Dissipation P
= 15V) V
CIN
CC(surge)
Brake Sector
Collector-Emitter Voltage (VD = 15V, V
Collector Current, ± I
Peak Collector Current, ± I
Supply Voltage (Applied between P - N) V
Supply Voltage, Surge (Applied between P - N) V
Collector Dissipation P
Diode Forward Current I
Diode DC Reverse Voltage V
= 15V) V
CIN
CC(surge)
R(DC)
CES
C
CP
CC
C
CES
C
CP
CC
C
F
600 Volts
50 Amperes
100 Amperes
450 Volts
500 Volts
138 Watts
600 Volts
15 Amperes
30 Amperes
450 Volts
500 Volts
52 Watts
15 Amperes
600 Volts
542
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
PM50RSA060
Intellimod™ Module
Three Phase + Brake IGBT Inverter Output
50 Amperes/600 Volts
Electrical and Mechanical Characteristics, Tj = 25 ° C unless otherwise specified
Characteristics Symbol Test Conditions Min. Typ. Max. Units
Control Sector
Over Current Trip Level Inverter Part OC -20° C ≤ T ≤ 125° C 65 88 — Amperes
Over Current Trip Level Brake Part 18 26 — Amperes
Short Circuit Trip Level Inverter Part SC -20° C ≤ T ≤ 125° C — 132 — Amperes
Short Circuit Trip Level Brake Part — 39 — Amperes
Over Current Delay Time t
off(OC)
Over Temperature Protection OT T rip Level 111 118 125 °C
OT
R
Supply Circuit Under Voltage Protection UV Trip Level 11.5 12.0 12.5 Volts
UV
R
Supply Voltage V
Circuit Current I
D
D
Applied between V
V
VP1-VVPC
VD = 15V, V
VD = 15V, V
Input ON Threshold Voltage V
Input OFF Threshold Voltage V
PWM Input Frequency f
Fault Output Current I
Minimum Fault Output Pulse Width t
CIN(on)
CIN(off)
PWM
FO(H)
I
FO(L)
FO
UP, VP, WP, UN, VN, WN, B
VD = 15V — 10 — µS
Reset Level — 100 — °C
Reset Level — 12.5 — Volts
, 13.5 15 16.5 Volts
, VN1-V
NC
NC
XP1-VXPC
—4 46 0m A
—1 31 8m A
, V
WP1-VWPC
= 15V, VN1-V
CIN
= 15V, V
CIN
UP1-VUPC
Applied between 1.2 1.5 1.8 Volts
r
1.7 2.0 2.3 Volts
3-B Sinusoidal — 15 20 kHz
VD = 15V, VFO = 15V — — 0.01 mA
VD = 15V, VFO = 15V — 10 15 mA
VD = 15V 1.0 1.8 — mS
543
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
PM50RSA060
Intellimod™ Module
Three Phase + Brake IGBT Inverter Output
50 Amperes/600 Volts
Electrical and Mechanical Characteristics, Tj = 25 ° C unless otherwise specified
Characteristics Symbol Test Conditions Min. Typ. Max. Units
IGBT Inverter Sector
Collector Cutoff Current I
Diode Forward Voltage V
Collector-Emitter Saturation Voltage V
Inductive Load Switching Times t
CES
FM
CE(sat)
on
t
rr
t
C(on)
t
off
t
C(off)
VD = 15V, V
VCE = V
VCE = V
-IC = 50A, VD = 15V, V
CIN
VD = 15V, V
, Tj = 25° C— — 1 m A
CES
, Tj = 125° C— — 1 0 m A
CES
= 15V — 2.2 3.3 Volts
CIN
= 0V, IC = 50A,Tj = 25° C — 1.8 2.7 Volts
= 0V, IC = 50A, — 1.85 2.78 Volts
CIN
Tj = 125°C
0.4 0.8 2.0 µS
VD = 15V, V
= 0 ~ 15V — 0.15 0.3 µ S
CIN
VCC = 300V, IC = 50A — 0.4 1.0 µS
Tj = 125°C — 2.0 2.9 µS
— 0.5 1.0 µS
Brake Sector
Collector-Emitter Saturation Voltage V
Diode Forward Voltage V
Collector Cutoff Current I
CE(sat)
FM
CES
VD = 15V, V
= 0V, IC = 50A, — 2.6 3.5 Volts
CIN
Tj = 25°C
VD = 15V, V
= 0V, IC = 50A, — 3.0 4.0 Volts
CIN
Tj = 125°C
-IC = 15A, VD = 15V, V
VCE = V
VCE = V
, Tj = 25° C— — 1 m A
CES
, Tj = 125° C— — 1 0 m A
CES
= 15V — 1.7 2.2 Volts
CIN
544
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
PM50RSA060
Intellimod™ Module
Three Phase + Brake IGBT Inverter Output
50 Amperes/600 Volts
Thermal Characteristics
Characteristic Symbol Condition Min. Typ. Max. Units
Junction to Case Thermal Resistance R
R
R
R
Contact Thermal Resistance R
th(j-c)Q
th(j-c)D
th(c-f)Q
th(c-f)D
th(c-f)
Each Inverter IGBT — — 0.90 ° C/Watt
Each Inverter FWDi — — 2.5 °C/Watt
Each Brake IGBT — — 2.4 °C/Watt
Each Brake FWDi — — 4.5 ° C/Watt
Case to Fin Per Module, — — 0.027 ° C/Watt
Thermal Grease Applied
Recommended Conditions for Use
Characteristic Symbol Condition Value Units
Supply Voltage V
Input ON Voltage V
Input OFF Voltage V
PWM Input Frequency f
Minimum Dead Time t
CC
V
D
CIN(on)
CIN(off)
PWM
DEAD
Applied across P-N Terminals 0 ~ 400 Volts
Applied between V
VN1-VNC, V
VP1-VVPC
UP1-VUPC
, V
, 15 ± 1.5 Volts
WP1-VWPC
Applied between 0 ~ 0.8 Volts
UP, VP, WP, UN, VN, WN, B
r
4.0 ~ VDVolts
Using Application Circuit 5 ~ 20 kHz
Input Signal ≥ 2.5 µS
545
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
PM50RSA060
Intellimod™ Module
Three Phase + Brake IGBT Inverter Output
50 Amperes/600 Volts
Inverter Part
SATURATION VOLTAGE
CHARACTERISTICS (TYPICAL)
3.0
VD = 15V
= 0V
V
CIN
2.5
, (VOLTS)
2.0
CE(sat)
= 25oC
T
j
= 125oC
T
j
1.5
1.0
0.5
SATURATION VOLTAGE V
0
01 0 5 0 20 30 40
COLLECTOR CURRENT, IC, (AMPERES)
SWITCHING TIME VS.
COLLECTOR CURRENT (TYPICAL)
1
10
VCC = 300V
= 15V
V
D
T
= 25oC
j
T
= 125oC
j
, (µ s)
off
, t
on
0
10
SWITCHING TIMES, t
-1
10
2
10
, (AMPERES)
F
1
10
t
off
t
on
0
10
COLLECTOR CURRENT, IC, (AMPERES)
DIODE FORWARD CHARACTERISTICS
VD = 15V
T
j
T
j
= 25oC
= 125oC
10
COLLECTOR-EMITTER SATURATION
VOLTAGE CHARACTERISTICS (TYPICAL)
3.0
IC = 50A
= 0V
V
CIN
2.5
T
T
= 25oC
j
= 125oC
T
j
2.0
, (VOLTS)
1.5
CE(sat)
V
1.0
0.5
COLLECTOR-EMITTER SATURATION VOLTAGE
60
50
40
, (AMPERES)
C
30
20
10
COLLECTOR CURRENT, I
0
01 21 41 61 82 0
SUPPLY VOLTAGE, VD, (VOLTS)
SWITCHING TIME VS.
COLLECTOR CURRENT (TYPICAL)
0
10
, (µ s)
c(off)
2
, t
c(on)
-1
10
SWITCHING TIMES, t
-2
10
0
10
OVER CURRENT TRIP LEVEL VS.
1
10
140
= 25
T
j
t
c(off)
t
c(on)
VCC = 300V
= 15V
V
D
T
= 25
j
= 125
T
j
1
COLLECTOR CURRENT, IC, (AMPERES)
SUPPLY VOLTAGE (TYPICAL)
o
10
C
o
C
o
C
2
10
120
100
80
10
, (m S)
rr
-1
10
REVERSE RECOVERY TIME, t
-2
10
140
120
100
80
OUTPUT CHARACTERISTICS
(TYPICAL)
Tj = 25oC
V
= 0V
CIN
VD = 17V
13
0
0 1.0
0.5 1.5
COLLECTOR-EMITTER VOLTAGE, VCE, (VOLTS)
REVERSE RECOVERY CURRENT VS.
COLLECTOR CURRENT (TYPICAL)
0
VCC = 300V
V
= 15V
D
T
= 25oC
j
T
= 125oC
j
0
10
EMITTER CURRENT, IE, (AMPERES)
OVER CURRENT TRIP LEVEL VS.
TEMPERATURE (TYPICAL)
V
= 15V
D
1
10
15
2.0
2
10
I
rr
t
rr
, (AMPERES)
rr
1
10
REVERSE RECOVERY CURRENT, I
0
10
2
10
DIODE FORWARD CURRENT, I
10
546
0
0 0.5 1.0
DIODE FORWARD VOLTAGE, VF, (VOLTS)
1.5 2.5 2.0
60
OVER CURRENT TRIP LEVEL % (NORMALIZED)
60
OVER CURRENT TRIP LEVEL % (NORMALIZED)
00
01 21 41 61 82 0
SUPPLY VOLTAGE, VD, (VOLTS)
-50 0 50 100 150
JUNCTION TEMPERATURE, Tj, (oC)
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
60
80
100
120
140
FAULT OUTPUT PULSE WIDTH VS.
TEMPERATURE (TYPICAL)
JUNCTION TEMPERATURE, Tj, (oC)
FAULT OUTPUT PULSE WIDTH % (NORMALIZED)
-50 0 50 100 150
V
D
= 15V
11
12
13
14
15
CONTROL SUPPLY VOLTAGE TRIP-RESET
LEVEL TEMPERATURE DEPENDENCY
(TYPICAL)
JUNCTION TEMPERATURE, TC (oC)
UV TRIP-RESET LEVEL,
UV
t
, UV
r
, (VOLTS)
-50 150 0 50 100
TRIP
RESET
TIME, (s)
TRANSIENT IMPEDANCE, Z
th(j-c)
, (NORMALIZED VALUE)
TRANSIENT THERMAL
IMPEDANCE CHARACTERISTICS
(IGBT)
10
1
10
-1
10
0
10
1
10
0
10
-1
10
-2
10
-3
0 0
SINGLE PULSE
STANDARD VALUE = R
th(j-c)Q
= 0.90oC/W
10
-2
10
-3
TIME, (s)
TRANSIENT IMPEDANCE, Z
th(j-c)
, (NORMALIZED VALUE)
TRANSIENT THERMAL
IMPEDANCE CHARACTERISTICS
(FWDi)
10
1
10
-1
10
0
10
1
10
0
10
-1
10
-2
10
-3
SINGLE PULSE
STANDARD VALUE = R
th(j-c)D
= 2.5oC/W
10
-2
10
-3
PM50RSA060
Intellimod™ Module
Three Phase + Brake IGBT Inverter Output
50 Amperes/600 Volts
Inverter Part
547
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
PM50RSA060
Intellimod™ Module
Three Phase + Brake IGBT Inverter Output
50 Amperes/600 Volts
Brake Part
SATURATION VOLTAGE
CHARACTERISTICS (TYPICAL)
3.0
2.5
, (VOLTS)
2.0
CE(sat)
1.5
1.0
0.5
SATURATION VOLTAGE V
0
04 2 0 81 216
COLLECTOR CURRENT, IC, (AMPERES)
REVERSE COLLECTOR CURRENT VS.
EMITTER-COLLECTOR VOLTAGE
2
10
VD = 15V
, (AMPERES)
C
1
10
COLLECTOR CURRENT, -I
0
10
T
= 25
j
= 125oC
T
j
o
C
0 0.4 0.8
EMITTER-COLLECTOR VOLTAGE, VEC, (VOLTS)
VD = 15V
= 0V
V
CIN
= 25oC
T
j
= 125
T
j
1.2 2.0 1.6
COLLECTOR-EMITTER SATURATION
VOLTAGE CHARACTERISTICS (TYPICAL)
3.0
2.5
16
OUTPUT CHARACTERISTICS
(TYPICAL)
Tj = 25oC
= 0V
V
CIN
12
2.0
1.5
, (VOLTS)
CE(sat)
V
1.0
0.5
o
C
COLLECTOR-EMITTER SATURATION VOLTAGE
0
Tj = 25oC
= 0V
V
CIN
IC = 6A
= 15A
I
C
01 21 41 61 82 0
SUPPLY VOLTAGE, VD, (VOLTS)
TRANSIENT THERMAL
IMPEDANCE CHARACTERISTICS
1
10
0
10
, (NORMALIZED VALUE)
-1
th(j-c)
10
-2
10
SINGLE PULSE
STANDARD VALUE = R
-3
10
TRANSIENT IMPEDANCE, Z
-3
10
(IGBT)
= 2.4oC/W
th(j-c)Q
-2
10
-1
10
TIME, (s)
0
10
1
10
, (AMPERES)
C
VD = 17V
8
4
COLLECTOR CURRENT, I
0
012
COLLECTOR-EMITTER VOLTAGE, VCE, (VOLTS)
TRANSIENT THERMAL
IMPEDANCE CHARACTERISTICS
1
10
0
10
, (NORMALIZED VALUE)
-1
th(j-c)
10
-2
10
SINGLE PULSE
STANDARD VALUE = R
-3
10
TRANSIENT IMPEDANCE, Z
10
-2
-3
10
(FWDi)
TIME, (s)
15
13
3
4
= 4.5oC/W
th(j-c)D
-1
10
0
10
1
10
548