Powerex PM50RLB120 Data Sheet

PM50RLB120

19 F

O

17 VN

14 VN1

11 W

P

8 V

VP1

2 U

FO

6 V

FO

5 VVPC

3 U

P

7 VP

9 V

WPC

10 W

FO

12 V

WP1

1 V

UPC

4 VUP1

16 UN

15 Br

18

WN

13 V

NC

TERMINAL

CODE

E D

A

GF

L

M

H J J J

KK

K K

V

AB

(4 PLACES)

V

N

W

X B

V

V

V

V

V

V

V

V

S T

UU U

R

P Q

AC
(2 PLA

CES)

AJ

AH

AF

AG

AL

AN

AK

C

AD

AE

(2 PLACES)

AM

V

V

Y

Y

Z

AA

N

P

1 5 9 13 1

9

WVUB

V

CC

SIGND GND

OUT

F

O

IN

OT

V

CC

SIGND GND

OUT

F

O

IN

OT

V

CC

SIGND GND

OUT

F

O

IN

OT

V

CC

SIGND GND

OUT

F

O

IN

OT

PU

Br

VWNB

V

CC

SIGND GND

OUT

F

O

IN

OT

V

CC

SIGND GND

OUT

F

O

IN

OT

V

CC

SIGND GND

OUT

F

O

IN

OT

U

N

F

O

V

NC

W

N

V

N1

V

N

V

WPC

W

P

W

FO

V

WP1

V

VPC

V

P

V

FO

V

VP1

V

UPC

U

P

U

FO

V

UP1

Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

Intellimod™ L-Series

Three Phase
IGBT Inverter + Brake
50 Amperes/1200 Volts

Description:

Powerex Intellimod™ Intelligent
Power Modules are isolated base
modules designed for power
switching applications operating
at frequencies to 20kHz. Built-in
control circuits provide optimum
gate drive and protection for the
IGBT and free-wheel diode
power devices.

Outline Drawing and Circuit Diagram

Dimensions Inches Millimeters

A 4.72 120.0
B 2.17 55.0
C 0.63 16.0
D 4.17 106.0
E 0.28 7.0
F 0.78 19.75
G 2.62 66.5
H 0.13 3.25
J 0.63 16.0
K 0.08 2.0
L 0.10 2.5
M 2.81 71.5
N 0.20 5.0
P 0.31 7.75
Q 3.87 98.25
R 0.87 22.0
S 0.10 2.5
T 0.77 19.5
U 0.91 23.0

Dimensions Inches Millimeters

V 0.16 4.0
W 1.01 25.75
X 2.00 50.75
Y 0.69 17.5
Z 0.30 7.5
AA 0.98 25.0
AB 0.10 Dia. Dia. 2.5
AC 0.22 Dia. Dia. 5.5
AD 0.67 17.0
AE 0.10 Dia. Dia. 2.5
AF 0.33 8.5
AG 0.08 2.0
AH 0.41 10.5
AJ 1.08 27.5
AK 0.04 1.0
AL 0.02 Sq. Sq. 0.5
AM 0.06 1.5
AN 0.04 1.0

Features:

£ Complete Output Power
Circuit

£ Gate Drive Circuit
£ Protection Logic

– Short Circuit
– Over Temperature
Using On-chip
Temperature Sensing
– Under Voltage
£ Low Loss Using 5th
Generation IGBT Chip

Applications:

£ Inverters
£ UPS
£ Motion/Servo Control
£ Power Supplies

Ordering Information:

Example: Select the complete
part number from the table below

-i.e. PM50RLB120 is a 1200V,
50 Ampere Intellimod™ Intelligent
Power Module.

Type Current Rating V
Amperes Volts (x 10)

PM 50 120

CES

1

Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

PM50RLB120
Intellimod™ L-Series
Three Phase IGBT Inverter + Brake

50 Amperes/1200 Volts

Absolute Maximum Ratings, Tj = 25°C unless otherwise specified

Characteristics Symbol PM50RLB120 Units

Power Device Junction Temperature Tj -20 to 150 °C

Storage Temperature T

-40 to 125 °C

stg

Module Case Operating Temperature (See TC Measurement point Illustration) TC -20 to 100 °C

Mounting Torque, M5 Mounting Screws — 31 in-lb

Module Weight (Typical) — 340 Grams

Supply Voltage, Surge (Applied between P - N) V

Self-protection Supply Voltage Limit (Short Circuit protection Capability)* V

CC(surge)

CC(prot.)

Isolation Voltage, AC 1 minute, 60Hz Sinusoidal V

*VD = 13.5 ~ 16.5V, Inverter Part, Tj = 125°C

1000 Volts

800 Volts

2500 Volts

ISO

IGBT Inverter Sector

Collector-Emitter Voltage (VD = 15V, V

Collector Current (TC = 25°C) ±IC 50 Amperes

Peak Collector Current (TC = 25°C) ±ICP 100 Amperes

Collector Dissipation (TC = 25°C) PC 369 Watts

= 15V) V

CIN

1200 Volts

CES

IGBT Brake Sector

Collector-Emitter Voltage (VD = 15V, V

Collector Current (TC = 25°C) ±IC 25 Amperes

Peak Collector Current (TC = 25°C) ±ICP 50 Amperes

Collector Dissipation (TC = 25°C) PC 267 Watts

Diode Rated DC Reverse Voltage (TC = 25°C) V

Diode Forward Current IF 25 Amperes

= 15V) V

CIN

1200 Volts

CES

1200 Volts

R(DC)

Control Sector

Supply Voltage (Applied between V

Input Voltage (Applied between UP-V

UP1-VUPC

UPC

Fault Output Supply Voltage VFO 20 Volts

(Applied between UFO-V

UPC

, VFO-V

VPC

Fault Output Current (UFO, VFO, WFO, FO Terminals) IFO 20 mA

, V

, VP-V

, WFO-V

VP1-VVPC

, WP-V

VPC

, FO-VNC)

WPC

, V

WP1-VWPC

, UN- VN- WN-Br-VNC) V

WPC

, VN1-VNC) VD 20 Volts

20 Volts

CIN

2

Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

Y

X

BOTTOM VIEW

PM50RLB120
Intellimod™ L-Series
Three Phase IGBT Inverter + Brake

50 Amperes/1200 Volts

Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified

Characteristics Symbol Test Conditions Min. Typ. Max. Units

IGBT Inverter Sector

Collector-Emitter Cutoff Current I

VCE = V

Diode Forward Voltage VEC -IC = 50A, V

Collector-Emitter Saturation Voltage V

Tj = 25°C

VD = 15V, V

Tj = 125°C

Inductive Load Switching Times ton 0.5 1.0 2.5 µs

trr VD = 15V, V

t

t

t

VCE = V

CES

VD = 15V, V

CE(sat)

VCC = 600V, IC = 50A — 0.4 1.0 µs

C(on)

Tj = 125°C — 2.0 3.0 µs

off

— 0.7 1.2 µs

C(off)

, VD = 15V, Tj = 25°C — — 1.0 mA

CES

, VD = 15V, Tj = 125°C — — 10 mA

CES

= 15V, VD = 15V — 2.5 3.5 Volts

CIN

= 0V, IC = 50A, — 1.8 2.3 Volts

CIN

= 0V, IC = 50A, — 1.9 2.4 Volts

CIN

= 0 ⇔ 15V — 0.5 0.8 µs

CIN

IGBT Brake Sector

Collector-Emitter Cutoff Current I

VCE = V

Diode Forward Voltage VFM IF = 25A — 2.5 3.5 Volts

Collector-Emitter Saturation Voltage V

Tj = 25°C

VD = 15V, V

Tj = 125°C

TC Measurement Point

Arm UP VP WP UN VN WN Br

Axis IGBT FWDi IGBT FWDi IGBT FWDi IGBT FWDi IGBT FWDi IGBT FWDi IGBT FWDi

X 28.3 28.4 65.0 64.9 86.9 86.9 39.3 39.2 54.0 54.1 76.0 76.1 17.9 19.3

Y -7.7 1.5 -7.7 1.5 -7.7 1.5 5.7 -3.5 5.7 -3.5 5.7 -3.5 -10.5 4.3

VCE = V

CES

VD = 15V, V

CE(sat)

, VD = 15V, Tj = 25°C — — 1.0 mA

CES

, VD = 15V, Tj = 125°C — — 10 mA

CES

= 0V, IC = 25A, — 1.8 2.3 Volts

CIN

= 0V, IC = 25A, — 1.9 2.4 Volts

CIN

3

Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

PM50RLB120
Intellimod™ L-Series
Three Phase IGBT Inverter + Brake

50 Amperes/1200 Volts

Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified

Characteristics Symbol Test Conditions Min. Typ. Max. Units

Control Sector

Short Circuit Trip Level SC Inverter Part 100 — — Amperes

(-20°C ≤ Tj ≤ 125°C, VD = 15V) Brake Part 50 — — Amperes

Short Circuit Current Delay Time t

Over Temperature Protection OT Trip Level 135 145 155 °C

(Detect Tj of IGBT Chip) OTR Reset Level — 125 — °C

Supply Circuit Under-voltage Protection UV Trip Level 11.5 12.0 12.5 Volts

(-20 ≤ Tj ≤ 125°C) UVR Reset Level — 12.5 — Volts

Circuit Current ID VD = 15V, V

VD = 15V, V

Input ON Threshold Voltage V

Input OFF Threshold Voltage V

Fault Output Current* I

I

Fault Output Pulse Width* tFO VD = 15V 1.0 1.8 — ms

*Fault output is given only when the internal SC, OT and UV protections schemes of either upper or lower devide operate to protect it.

VD = 15V — 0.2 — µs

off(SC)

= 15V, VN1-VNC — 20 30 mA

CIN

CIN

Applied between UP-V

th(on)

VP-V

th(off)

VD = 15V, V

FO(H)

VD = 15V, V

FO(L)

VPC

, WP-V

= 15V, V

WPC

XP1-VXPC

UPC

, UN- VN- WN-Br-VNC 1.7 2.0 2.3 Volts

= 15V — — 0.01 mA

CIN

= 15V — 10 15 mA

CIN

— 5 10 mA

, 1.2 1.5 1.8 Volts

Thermal Characteristics, Tj = 25°C unless otherwise specified

Characteristic Symbol Condition Min. Typ. Max. Units

Junction to Case Thermal Resistance R

Inverter Part R

Junction to Case Thermal Resistance R

Brake Part R

Contact Thermal Resistance R

IGBT (Per 1/6 Module) — — 0.26** °C/Watt

th(j-c)Q

FWDi (Per 1/6 Module) — — 0.39** °C/Watt

th(j-c)D

IGBT — — 0.36** °C/Watt

th(j-c)Q

FWDi — — 0.60** °C/Watt

th(j-c)D

Case to Fin Per Module, — — 0.038 °C/Watt

th(c-f)

Thermal Grease Applied

** If you use this value, R

should be measured just under the chips.

th(f-a)

Recommended Conditions for Use

Characteristic Symbol Condition Value Units

Supply Voltage VCC Applied across P-N Terminals ≤800 Volts

Control Supply Voltage*** VD Applied between V

V

Input ON Voltage V

Input OFF Voltage V

PWM Input Frequency f

Arm Shoot-through Blocking Time t

*** With ripple satisfying the following conditions: dv/dt swing ≤ ±5V/µs, Variation ≤ 2V peak to peak.

Applied between UP-V

CIN(on)

VP-V

CIN(off)

≤20 kHz

PWM

Input Signal ≥2.5 µs

DEAD

VP1-VVPC

VPC

, V

WP1-VWPC, VN1-VNC

, WP-V

, UN- VN- WN-Br-VNC ≥9.0 Volts

WPC

UP1-VUPC

, 15.0 ± 1.5 Volts

, ≤0.8 Volts

UPC

4

Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

VCC = 600V
VD = 15V
INDUCTIVE LOAD

Tj = 25°C
Tj = 125°C

VCC = 600V
VD = 15V

Tj = 25°C
Tj = 125°C

VCC = 600V
VD = 15V

Tj = 25°C
Tj = 125°C

VCC = 600V
VD = 15V
INDUCTIVE LOAD

Tj = 25°C
Tj = 125°C

EMITTER CURRENT, IE, (AMPERES)

REVERSE RECOVERY CURRENT, I

rr

, (AMPERES)

10

2

10

0

10

1

10

1

10

0

10

2

10

0

10

0

10

1

10

-1

10

-2

10

2

EMITTER CURRENT, IE, (AMPERES)

REVERSE RECOVERY TIME, t

rr

, (µs)

COLLECTOR CURRENT, IC, (AMPERES)

SWITCHING LOSS, E

SW(on)

, (mJ/PULSE)

10

2

10

1

10

0

10

1

10

0

10

-1

10

2

10

2

10

1

10

0

10

1

10

0

10

-1

10

2

SWITCHING LOSS (ON) VS.

COLLECTOR CURRENT

(TYPICAL - INVERTER PART)

COLLECTOR CURRENT, IC, (AMPERES)

SWITCHING LOSS, E

SW(off)

, (mJ/PULSE)

SWITCHING LOSS (OFF) VS.

COLLECTOR CURRENT

(TYPICAL - INVERTER PART)

REVERSE RECOVERY CHARACTERISTICS

(TYPICAL - INVERTER PART)

EMITTER-COLLECTOR VOLTAGE, VEC, (VOLTS)

EMITTER CURRENT, I

E

, (AMPERES)

FREE-WHEEL DIODE

FORWARD CHARACTERISTICS

(TYPICAL - INVERTER PART)

0 2.0 2.51.51.00.5

10

2

10

1

10

0

VD = 15V

Tj = 25°C
Tj = 125°C

COLLECTOR-CURRENT, IC, (AMPERES)

COLLECTOR-EMITTER

SATURATION VOLTAGE,

V

CE(sat)

, (VOLTS)

COLLECTOR-EMITTER

SATURATION VOLTAGE CHARACTERISTICS

(TYPICAL - INVERTER PART)

0 40 7050 60

VD = 15V

Tj = 25°C
Tj = 125°C

302010

2.0

1.5

1.0

0.5

0

TIME, (s)

TRANSIENT THERMAL
IMPEDANCE CHARACTERISTICS
(IGBT & FWDi - INVERTER PART)

10

1

10

-1

10

-2

10

-3

10

0

10

1

10

0

10

-1

10

-3

10

-2

Z

th

= R

th

• (NORMALIZED VALUE)

Single Pulse
TC = 25°C
Per Unit Base =
R

th(j-c)

=

0.34°C/W
(IGBT)
R

th(j-c)

=

0.51°C/W
(FWDi)

NORMALIZED TRANSIENT THERMAL IMPEDANCE, Z

th(j-c')

REVERSE RECOVERY CHARACTERISTICS

(TYPICAL - INVERTER PART)

PM50RLB120
Intellimod™ L-Series
Three Phase IGBT Inverter + Brake

50 Amperes/1200 Volts

5