Powerex PM400DV1A060 Data Sheet

PM400DV1A060

Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com

N0

N1

C

1

C2E1

E

2

P

V

P

5. F

4. VPC

3. CP1

2. NC

1. V

Q

R

P0

P1

K (4 PLACES)

B

L (4 PLACES)

C W R

A D

N (10 PLACES)

E

F

Y

X

V

P1

C

P1

F

PO

NC

V

PC

V

N1

C

IN

F

NO

NC

V

NC

M (3 PLACES)

C1E2C2E1

AA

G G H

Y

V

CC

IN

F

O

V

CC

IN

F

O

GND

SINK

Y

T

jA

T

jK

OUT

AMP

SC

T

jA

T

jK

OUT

AMP

SC

5 4

N

3 2 1

5 4 3

P

2 1

Z

IGBT FWDi

T

S

U

J

TERMINAL CODE N

5. F

4. VNC

3. CN1

2. NC

1. V

Outline Drawing and Circuit Diagram

Dimensions Inches Millimeters

A 4.72 120.0 B 2.76 70.0 C 1.14 +0.04/-0.02 29.0 +1.0/-0.5 D 4.17±0.010 106.0±0.25 E 2.20±0.010 56.0±0.25 F 0.37 9.3 G 0.98 25.0 H 1.50 38.0 J 0.12±0.02 3.0±0.5 K 0.26 Rad. 6.5 Rad. L 0.26 Dia. 6.5 Dia. M M6 Metric M6

Dimensions Inches Millimeters

P 1.59 40.5 Q 1.14 29.0 R 1.02 26.0 S 1.52 38.5 T 0.10 2.54 U 0.40 10.16 V 1.54 39.0 W 1.10 28.0 X 0.14 3.5 Y 0.55 14.0 Z 0.14 Dia. 3.5 Dia. AA 0.72 18.3

N 0.025 Sq. 0.64 Sq.

Intellimod™ Module

Single Phase IGBT Inverter Output 400 Amperes/600 Volts

Description:

Powerex Intellimod™ Intelligent Power Modules are isolated base modules designed for power switching applications operating at frequencies to 20kHz. Built-in control circuits provide optimum gate drive and protection for the IGBT and free-wheel diode power devices.

Features:

£ Complete Output Power Circuit

£ Gate Drive Circuit

£ Protection Logic

– Short Circuit – Over Temperature – Under Voltage

Applications:

£ Inverters £ UPS £ Motion/Servo Control £ Power Supplies

Ordering Information:

Example: Select the complete part number from the table below

-i.e. PM400DV1A060 is a 600V, 400 Ampere Intellimod™ Intelligent Power Module.

Type Current Rating V Amperes Volts (x 10)

PM 400 60

CES

08/12 Rev. 1

1

Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com

PM400DV1A060 Intellimod™ Module Single Phase IGBT Inverter Output

400 Amperes/600 Volts

Absolute Maximum Ratings, Tj = 25°C unless otherwise specified

Characteristics Symbol PM400DV1A060 Units

Supply Voltage Protected by SC (VD = 13.5 ~16.5V, Inverter Part, Tj = 125°C Start) V

Surge Supply Voltage (Applied between C1-E2, Surge Value) V

CC(surge)

Storage Temperature T

400 Volts

CC(prot)

500 Volts

-40 to 125 °C

stg

Case Operating Temperature TC -20 to 100 °C

Mounting Torque, M6 Mounting Screws (Typical) Ms 43 in-lb

Mounting Torque, M6 Main Terminal Screws (Typical) Mt 43 in-lb

Module Weight (Typical) m 510 Grams

Isolation Voltage, (60Hz, Sinusoidal, Charged Part to Baseplate, AC 1 minute, RMS) V

2500 Volts

isol

Inverter Sector

Collector-Emitter Voltage (VD = 15V, V

Collector Current (TC = 25°C) IC 400 Amperes

Peak Collector Current (Pulse) I

Total Power Dissipation (TC = 25°C)

Emitter Current (TC = 25°C) IE 400 Amperes

Peak Emitter Current (Pulse) I

Power Device Junction Temperature Tj -20 to 150 °C

= 15V) V

CIN

1

*

P

600 Volts

CES

800 Amperes

CRM

1262 Watts

tot

800 Amperes

ERM

Control Sector

Supply Voltage (Applied Between VP1-VPC, VN1-VNC) VD 20 Volts

Input Voltage (Applied Between CP1-VPC, CN1-VNC) V

Fault Output Supply Voltage (Applied Between FPO-VPC, FNO-VNC) VFO 20 Volts

Fault Output Current (Sink Current at FPO, FNO Terminals) IFO 20 mA

*1 Case temperature (TC) measured point is just under the chips.

20 Volts

CIN

2

08/12 Rev. 1

Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com

PM400DV1A060 Intellimod™ Module Single Phase IGBT Inverter Output

400 Amperes/600 Volts

Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specied

Characteristics Symbol Test Conditions Min. Typ. Max. Units

IGBT Inverter Sector

Collector-Emitter Saturation Voltage V

Pulsed, Tj = 25°C

VD = 15V, V

Pulsed, Tj = 125°C

Emitter-Collector Voltage VEC IE = 400A, VD = 15V, V

Switching Times ton VD = 15V, V

trr VCC = 300V, IC = 400A, — 0.4 0.8 µs

t

Collector-Emitter Cutoff Current I

V

VCE = V

V

VD = 15V, V

CE(sat)

Tj = 125°C, — 0.4 1.0 µs

C(on)

Inductive Load — 1.0 2.3 µs

off

— 0.3 1.0 µs

C(off)

VCE = V

CES

CIN

= 0V, IC = 400A, — 1.90 2.35 Volts

CIN

= 0V, IC = 400A, — 1.90 2.35 Volts

CIN

= 15V — 1.7 2.8 Volts

CIN

= 0 ~ 15V, 0.3 0.8 2.0 µs

CIN

, VD = 15V, — — 1.0 mA

CES

= 15, Tj = 25°C

CIN

, VD = 15V, — — 10.0 mA

CES

= 15, Tj = 125°C

Control Sector

Circuit Current ID VD = 15V, V

VD = 15V, V

Input ON Threshold Voltage V

Input OFF Threshold Voltage V

Applied Between 1.2 1.5 1.8 Volts

th(on)

CP1-VPC, CN1-VNC 1.7 2.0 2.3 Volts

th(off)

Short Circuit Trip Level SC -20°C ≤ Tj ≤ 125°C, VD = 15V 600 — — Amperes

Short Circuit Current Delay Time t

VD = 15V — 0.2 — µs

off(SC)

Over Temperature Protection OT Trip Level 135 — — °C

(Detect Temperature of Chip) OT

Reset Level — 20 — °C

(hys)

Supply Circuit Under Voltage Protection UVt Trip Level 11.5 12.0 12.5 Volts

(-20 ≤ Tj ≤ 125°C) UVr Reset Level — 12.5 — Volts

Fault Output Current I

I

Fault Output Pulse Width tFO VD = 15V

*2 Fault output is given only when the internal SC, OT and UV protection. Fault output of SC, OT and UV protection operate by lower arms. Fault output of SC protecton given pulse. Fault output of OT, UV protection given pulse while over trip level.

VD = 15V, VFO = 15V

FO(H)

VD = 15V, VFO = 15V

FO(L)

= 15V, VP1-VPC — 2 4 mA

CIN

= 15V, VN1-VNC — 2 4 mA

CIN

2

*

— — 0.01 mA

2

*

— 10 15 mA

2

*

1.0 1.8 — ms

08/12 Rev. 1

3

Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com

PM400DV1A060 Intellimod™ Module Single Phase IGBT Inverter Output

400 Amperes/600 Volts

Thermal Characteristics

Characteristic Symbol Condition Min. Typ. Max. Units

3

Junction to Case Thermal Resistance R

R

Contact Thermal Resistance R

Inverter IGBT (Per 1 Element)

th(j-c)Q

Inverter FWDi (Per 1 Element)

th(j-c)D

Case to Heatsink (Per 1 Module), — 0.018 — K/Watt

th(c-s)

Thermal Grease Applied

*

— — 0.099 K/Watt

3

*

— — 0.153 K/Watt

3

*

Recommended Conditions for Use

Characteristic Symbol Condition Value Units

Supply Voltage V

CC

Control Supply Voltage VD Applied Between VP1-VPC, VN1-V

Input ON Voltage V

Input OFF Voltage V

PWM Input Frequency f

Arm Shoot-Through Blocking Time t

*3 When using the R *4 With ripple satisfying the following conditions: dv/dt swing ≤ ±5V/µs, variation ≤ 2V peak to peak.

case temperature (TC) is measured point is just under chips.

th(s-a)

Applied Between ≤ 0.8 Volts

CIN(on)

CP1-VPC, CN1-VNC ≥ 4.0 Volts

CIN(off)

Using Application Circuit ≤ 20 kHz

PWM

For IPM’s each Input Signal ≥ 3.0 µs

DEAD

Applied Across C1-E2 Terminals ≤ 400 Volts

4

*

15 ±1.5 Volts

NC

4

08/12 Rev. 1

Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com

PM400DV1A060 Intellimod™ Module Single Phase IGBT Inverter Output

400 Amperes/600 Volts

OUTPUT CHARACTERISTICS

(TYPICAL)

400

Tj = 25°C

VD = 13V

300

, (AMPERES)

C

200

100

COLLECTOR CURRENT, I

0

0 1.0 1.5 2.0 2.5

COLLECTOR-EMITTER VOLTAGE, V

DIODE FORWARD CHARACTERISTICS

(TYPICAL)

CE(sat)

400

VD = 15V

, (AMPERES)

C

300

Tj = 25°C

= 125°C

T

j

200

100

COLLECTOR RECOVERY CURRENT, -I

0

0 0.5 1.0 1.5 2.0

EMITTER-COLLECTOR VOLTAGE, VEC, (VOLTS)

VCC = 300V V

= 15V

D

Tj = 25°C

= 125°C

T

j

SWITCHING LOSS

(TYPICAL)

COLLECTOR CURRENT CHARACTERISTICS

20

15

, (mJ/PULSE)

off

, E

on

10

5

SWITCHING ENERGY, E

0

0 300 400100 200 500

COLLECTOR CURRENT, I

, (AMPERES)

C

15

17

, (VOLTS)

SATURATON VOLTAGE CHARACTERISTICS

COLLECTOR-EMITTER

(TYPICAL)

2.5

2.0

, (VOLTS)

CE(SAT)

V

1.5

IC = 400A

SATURATION VOLTAGE CHARACTERISTICS

2.5

VD = 15V

, (VOLTS)

2.0

CE(SAT)

Tj = 25°C

= 125°C

T

j

(TYPICAL)

1.5

1.0

0.5

Tj = 25°C

= 125°C

T

COLLECTOR-EMITTER SATURATION VOLTAGE,

1.0 12 1413 15 1716 18

CONTROL SUPPLY VOLTAGE, VD, (VOLTS)

COLLECTOR CURRENT CHARACTERISTICS

1

10

, (μs)

off

, t

on

0

10

SWITCHING TIMES, t

-1

10

REVERSE RECOVERY CHARACTERISTICS

0.5

E

off

E

on

, (S)

0.4

rr

0.3

SWITCHING TIME VS.

(TYPICAL)

t

off

t

on

1

COLLECTOR CURRENT, IC, (AMPERES)

10

(TYPICAL)

VCC = 300V V

= 15V

D

INDUCTIVE LOAD

j

VCC = 300V V

= 15V

D

INDUCTIVE LOAD

Tj = 25°C

= 125°C

T

j

2

I

0

COLLECTOR-EMITTER VOLTAGE, V

0 100 200 300 400

COLLECTOR CURRENT, IC, (AMPERES)

COLLECTOR CURRENT CHARACTERISTICS

0

10

, (μs)

c(off)

, t

c(on)

-1

10

SWITCHING TIMES, t

-2

10

3

10

200

160

rr

120

10

12

10

, (AMPERES)

rr

8

, (mJ/PULSE)

rr

SWITCHING TIME VS.

(TYPICAL)

t

c(on)

VCC = 300V V

= 15V

D

INDUCTIVE LOAD

T

= 25°C

j

= 125°C

T

j

1

COLLECTOR CURRENT, IC, (AMPERES)

SWITCHING REVERSE RECOVERY

LOSS CHARACTERISTICS

VCC = 300V V

= 15V

D

INDUCTIVE LOAD

T

= 25°C

j

= 125°C

T

j

2

10

(TYPICAL)

t

c(off)

3

10

6

t

rr

0.2

80

4

0.1

REVERSE RECOVERY TIME, t

0

0 300 400200100 500

COLLECTOR RECOVERY CURRENT, -IC, (AMPERES)

T

= 25°C

j

= 125°C

T

j

40

SWITCHING LOSS, E

2

REVERSE RECOVERY CURRENT, I

0

0 300 400200100 500

COLLECTOR RECOVERY CURRENT, -IC, (AMPERES)

08/12 Rev. 1

5

Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com

PM400DV1A060 Intellimod™ Module Single Phase IGBT Inverter Output

400 Amperes/600 Volts

CIRCUIT CURRENT VS.

FREQUENCY CURRENT

(TYPICAL)

50

VD = 15V

Tj = 25°C

= 125°C

T

j

, (mA)

D

40

30

20

CIRCUIT CURRENT, I

10

0

th(j-c)

10

(NORMALIZED VALUE)

•

th

10

= R

th

Z

10

NORMALIZED TRANSIENT THERMAL IMPEDANCE, Z

50 15 2010 25

FREQUENCY CURRENT, fc, (kHz)

TRANSIENT THERMAL

IMPEDANCE CHARACTERISTICS

-3

10

0

-1

-2

Single Pulse T

= 25°C

C

Per Unit Base =

= 0.099 K/W

R

th(j-c)

-3

(IGBT)

-2

10

-1

10

-5

10

CONTROL SUPPLY VOLTAGE TRIP-RESET

LEVEL TEMPERATURE DEPENDANCY

20

VD = 15V

16

, (VOLTS)

r

, UV

t

12

8

4

TRIP RESET LEVEL, UV

SUPPLY CIRCUIT UNDER VOLTAGE PROTECTION

0

IMPEDANCE CHARACTERISTICS

0

-4

1

10

-3

10

-3

10

0

th(j-c)

10

-1

10

(NORMALIZED VALUE)

•

-2

th

10

Single Pulse

= R

th

T

= 25°C

Z

C

Per Unit Base =

= 0.153 K/W

R

th(j-c)

-3

10

NORMALIZED TRANSIENT THERMAL IMPEDANCE, Z

(TYPICAL)

UV

t

UV

r

0-50 10050 150

JUNCTION TEMPERATURE, Tj, (°C)

TRANSIENT THERMAL

(FWDi)

-2

-1

10

TIME, (s)TIME, (s)

0

10

-5

-4

10

2.0

= 25°C) = 1.0

j

1.6

1.2

0.8

0.4

SHORT CIRCUIT CURRENT TRIP LEVEL, (T

1

10

-3

10

SHORT CIRCUIT TRIP LEVEL

VS. JUNCTION TEMPERATURE

(TYPICAL)

VD = 15V

0

0-50 10050 150

JUNCTION TEMPERATURE, Tj, (°C)

6

08/12 Rev. 1