Powerex PM25RL1A120 Data Sheet

PM25RL1A120

V

CC

SIGND GND

OUT

F

O

IN

OT

V

CC

SIGND GND

OUT

F

O

IN

OT

V

CC

SIGND GND

OUT

F

O

IN

OT

V

CC

SIGND GND

OUT

F

O

IN

OT

PU

Br

VWNB

V

CC

SIGND GND

OUT

F

O

IN

OT

V

CC

SIGND GND

OUT

F

O

IN

OT

V

CC

SIGND GND

OUT

F

O

IN

OT

U

N

F

O

V

NC

W

N

VN1V

N

V

WPC

W

P

W

FO

V

WP1

V

VPC

V

P

V

FO

V

VP1

V

UPC

U

P

U

FO

V

UP1

1.5k 1.5k1.5k1.5k

AD

AE

Z

T

AA

C

X

N

P

B U V W

1 5 9 19

19 FO

17 VN

14 VN1

11 W P

8 VVP1

2 UFO

6 VFO

5 VVPC

3 UP

7 VP

9 VWPC

10 W FO

12 VWP1

1 VUPC

4 VUP1

16 UN

15 Br

18 W

N

13 VNC

TERMINAL

CODE

Q

R

V

Y

Y

L

W

P A

DE

GF

H J J J

K

K

K

K

U

L

U U

S

N

M

B

AB
(6 PLACES)

AC
(2 PLACES)

AF

AG

(2 PLACES)

F

Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 [phone]
www.pwrx.com

Outline Drawing and Circuit Diagram

Dimensions Inches Millimeters

A 4.72 120.0
B 2.17 55.0
C 0.63 16.0
D 4.17 106.0
E 0.28 7.0
F 0.78 19.75
G 2.62 66.5
H 0.13 3.25
J 0.63 16.0
K 0.08 2.0
L 0.47 12.0
M 1.08 27.5
N 0.57 13.5
P 0.43 11.0
Q 0.42 10.75
R 1.29 32.75

Intellimod™ L1-Series

Three Phase
IGBT Inverter + Brake
25 Amperes/1200 Volts

Description:

Powerex Intellimod™ Intelligent
Power Modules are isolated base
modules designed for power
switching applications operating
at frequencies to 20kHz. Built-in
control circuits provide optimum
gate drive and protection for the
IGBT and free-wheel diode
power devices.

Features:

£ Complete Output Power
Circuit

£ Gate Drive Circuit
£ Protection Logic

– Short Circuit
– Over Temperature
Using On-chip
Temperature Sensing
– Under Voltage
£ Low Loss Using Full Gate
CSTBT™ IGBT Chip

Applications:

£ Inverters
£ UPS
£ Motion/Servo Control
£ Power Supplies

Ordering Information:

Example: Select the complete
part number from the table below

-i.e. PM25RL1A120 is a 1200V,
25 Ampere Intellimod™ Intelligent
Power Module.

Type Current Rating V
Amperes Volts (x 10)

PM 25 120

CES

Dimensions Inches Millimeters

S 0.46 11.75
T 0.86+0.04/0.02 22.0+1.0/-0.5
U 0.91 23.0
V 0.57 14.5
W 1.26 32.0
X 1.24 31.5
Y 0.69 17.5
Z Screw Depth 12
AA 0.51 13.0
AB M5 Metric M5
AC 0.22 Dia. 5.5 Dia.
AD 0.28 7.0
AE 0.12 3.0
AF 0.02 Sq. 0.5 Sq.
AG 0.10 Dia. 2.5 Dia.

03/10 Rev. 1

1

Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 [phone] www.pwrx.com

Y

BOTTOM VIEW

X

PM25RL1A120
Intellimod™ L1-Series
Three Phase IGBT Inverter + Brake

25 Amperes/1200 Volts

Absolute Maximum Ratings, Tj = 25°C unless otherwise specied

Characteristics Symbol PM25RL1A120 Units

Power Device Junction Temperature Tj -20 to 150 °C

Storage Temperature T

-40 to 125 °C

stg

Mounting Torque, M5 Mounting Screws — 31 in-lb

Mounting Torque, M5 Main Terminal Screws — 31 in-lb

Module Weight (Typical) — 380 Grams

Supply Voltage, Surge (Applied between P - N) V

Self-protection Supply Voltage Limit (Short Circuit protection Capability)* V

CC(surge)

CC(prot.)

Isolation Voltage, AC 1 minute, 60Hz Sinusoidal V

1000 Volts

800 Volts

2500 Volts

ISO

IGBT Inverter Sector

Collector-Emitter Voltage (VD = 15V, V

Collector Current (TC = 25°C) (Note 1) ±IC 25 Amperes

Peak Collector Current (TC = 25°C) ±ICP 50 Amperes

Collector Dissipation (TC = 25°C) (Note 1) PC 128 Watts

= 15V) V

CIN

1200 Volts

CES

IGBT Brake Sector

Collector-Emitter Voltage (VD = 15V, V

Collector Current (TC = 25°C) (Note 1) ±IC 25 Amperes

Peak Collector Current (TC = 25°C) ±ICP 50 Amperes

Collector Dissipation (TC = 25°C) (Note 1) PC 128 Watts

Diode Forward Current IF 25 Amperes

Diode Rated DC Reverse Voltage (TC = 25°C) V

= 15V) V

CIN

1200 Volts

CES

1200 Volts

R(DC)

Control Sector

Supply Voltage (Applied between V

UP1-VUPC

Input Voltage (Applied between UP-V

Fault Output Supply Voltage VFO 20 Volts

(Applied between UFO-V

UPC

, VFO-V

VPC

Fault Output Current (UFO, VFO, WFO, FO Terminals) IFO 20 mA

*VD = 13.5 ~ 16.5V, Inverter Part, Tj = 125°C

UPC

, V

, VP-V

, WFO-V

VP1-VVPC

VPC

, WP-V

WPC

, V

WP1-VWPC

WPC

, FO-VNC)

, VN1-VNC) VD 20 Volts

, UN- VN- WN-Br-VNC) V

Note 1: TC (under the chip) Measurement Point

20 Volts

CIN

Arm UP VP WP UN VN WN Br

Axis IGBT FWDi IGBT FWDi IGBT FWDi IGBT FWDi IGBT FWDi IGBT FWDi IGBT FWDi

X 27.0 27.0 66.9 66.9 86.5 86.5 39.2 33.2 54.3 60.7 73.9 80.3 20.0 21.8

Y -7.0 -0.2 -7.0 -0.2 -7.0 -0.2 4.0 4.8 4.0 4.8 4.0 4.8 -7.0 5.8

2

03/10 Rev. 1

Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 [phone] www.pwrx.com

PM25RL1A120
Intellimod™ L1-Series
Three Phase IGBT Inverter + Brake

25 Amperes/1200 Volts

Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specied

Characteristics Symbol Test Conditions Min. Typ. Max. Units

IGBT Inverter Sector

Collector-Emitter Saturation Voltage V

T

V

T

Diode Forward Voltage VEC -IC = 25A, V

Inductive Load Switching Times ton 0.3 0.8 2.0 µs

t

t

t

t

Collector-Emitter Cutoff Current I

V

V

CE(sat)

V

rr

V

C(on)

T

off

— 0.4 1.2 µs

C(off)

V

CES

CE

D

D

CE

= V

= 15V, V

= 15V, V

= 15V, V

D

CC

= V

CES

= 0V, IC = 25A, — 1.65 2.15 Volts

CIN

= 25°C

j

= 0V, IC = 25A, — 1.85 2.35 Volts

CIN

= 125°C

j

= 15V, VD = 15V — 2.3 3.3 Volts

CIN

= 0 ⇔ 15V — 0.3 0.8 µs

CIN

= 600V, IC = 25A — 0.4 1.0 µs

= 125°C — 1.2 2.8 µs

j

, VD = 15V, Tj = 25°C — — 1.0 mA

CES

, VD = 15V, Tj = 125°C — — 10 mA

IGBT Brake Sector

Collector-Emitter Saturation Voltage V

T

V

T

Forward Voltage VFM I

Collector-Emitter Cutoff Current I

V

V

CE(sat)

V

CES

CE

D

D

CE

= V

= 15V, V

= 15V, V

= V

CES

= 0V, IC = 25A, — 1.65 2.15 Volts

CIN

= 25°C

j

= 0V, IC = 25A, — 1.85 2.35 Volts

CIN

= 125°C

j

= 25A — 2.3 3.3 Volts

F

, VD = 15V, Tj = 25°C — — 1.0 mA

CES

, VD = 15V, Tj = 125°C — — 10 mA

Control Sector

Circuit Current ID V

V

Input ON Threshold Voltage V

Input OFF Threshold Voltage V

Applied between UP-V

th(on)

VP-V

th(off)

Short Circuit Trip Level SC Inverter Part 50 — — Amperes

(-20°C ≤ Tj ≤ 125°C, VD = 15V) Brake Part 50 — — Amperes

Short Circuit Current Delay Time t

V

off(SC)

Over Temperature Protection OT Trip Level 135 — — °C

(Detect Tj of IGBT Chip) OT

Reset Level — 20 — °C

(hys)

Supply Circuit Under-voltage Protection UV Trip Level 11.5 12.0 12.5 Volts

(-20 ≤ Tj ≤ 125°C) UVR Reset Level 12.0 12.5 13.0 Volts

Fault Output Current* I

I

V

FO(H)

V

FO(L)

Fault Output Pulse Width* tFO V

*Fault output is given only when the internal SC, OT and UV protections schemes of either upper or lower arm device operates to protect it.

= 15V, V

D

= 15V, V

D

, WP-V

VPC

= 15V, VN1-VNC — 8 16 mA

CIN

= 15V, V

CIN

WPC

= 15V — 0.2 — µs

D

= 15V, V

D

= 15V, V

D

= 15V 1.0 1.8 — ms

D

XP1-VXPC

, UN- VN- WN-Br-VNC 1.7 2.0 2.3 Volts

= 15V — — 0.01 mA

CIN

= 15V — 10 15 mA

CIN

— 2 4 mA

, 1.2 1.5 1.8 Volts

UPC

03/10 Rev. 1

3

Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 [phone] www.pwrx.com

PM25RL1A120
Intellimod™ L1-Series
Three Phase IGBT Inverter + Brake

25 Amperes/1200 Volts

Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specied

Characteristics Symbol Test Conditions Min. Typ. Max. Units

Thermal Characteristics, Tj = 25°C unless otherwise specied

Characteristic Symbol Condition Min. Typ. Max. Units

Junction to Case Thermal Resistance R

Inverter Part R

Junction to Case Thermal Resistance R

Brake Part R

Contact Thermal Resistance R

IGBT (Per 1 Element) (Note 1) — — 0.97* °C/Watt

th(j-c)Q

FWDi (Per 1 Element) (Note 1) — — 1.60* °C/Watt

th(j-c)D

IGBT (Note 1) — — 0.97* °C/Watt

th(j-c)Q

FWDi (Note 1) — — 1.60* °C/Watt

th(j-c)D

Case to Fin Per Module, — — 0.038 °C/Watt

th(c-f)

Thermal Grease Applied (Note 1)

Recommended Conditions for Use

Characteristic Symbol Condition Value Units

Supply Voltage VCC Applied across P-N Terminals ≤800 Volts

Control Supply Voltage** VD Applied between V

V

Input ON Voltage V

Input OFF Voltage V

PWM Input Frequency f

Arm Shoot-through Blocking Time t

* If you use this value, R
** With ripple satisfying the following conditions: dv/dt swing ≤ ±5V/µs, Variation ≤ 2V peak to peak.

should be measured just under the chips.

th(f-a)

Applied between UP-V

CIN(on)

VP-V

CIN(off)

— ≤20 kHz

PWM

Input Signal ≥2.5 µs

DEAD

VP1-VVPC

VPC

, V

WP1-VWPC, VN1-VNC

, WP-V

, UN- VN- WN-Br-VNC ≥9.0 Volts

WPC

UP1-VUPC

, 15.0 ±1.5 Volts

, ≤0.8 Volts

UPC

4

03/10 Rev. 1

Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 [phone] www.pwrx.com

VCC = 600V
V

D

= 15V

INDUCTIVE LOAD

Tj = 25°C
T

j

= 125°C

COLLECTOR RECOVERY CURRENT, -IC, (AMPERES)

REVERSE RECOVERY CURRENT, I

rr

, (AMPERES)

REVERSE RECOVERY TIME, t

rr

, (s)

1.0

0.8

0.6

0.4

0.2

0

COLLECTOR CURRENT, IC, (AMPERES)

SWITCHING LOSS, E

on

, (mJ/PULSE)

SWITCHING LOSS (ON) VS.

COLLECTOR CURRENT

(TYPICAL - INVERTER PART)

COLLECTOR CURRENT, IC, (AMPERES)

SWITCHING LOSS, E

off

, (mJ/PULSE)

SWITCHING LOSS (OFF) VS.

COLLECTOR CURRENT

(TYPICAL - INVERTER PART)

REVERSE RECOVERY CHARACTERISTICS

(TYPICAL - INVERTER PART)

EMITTER-COLLECTOR VOLTAGE, VEC, (VOLTS)

COLLECTOR RECOVERY CURRENT, -I

C

, (AMPERES)

FREE-WHEEL DIODE

FORWARD CHARACTERISTICS

(TYPICAL - INVERTER PART)

0 3.02.0 2.51.51.00.5

10

2

10

1

10

0

VD = 15V

Tj = 25°C
T

j

= 125°C

COLLECTOR-CURRENT, IC, (AMPERES)

COLLECTOR-EMITTER

SATURATION VOLTAGE, V

CE(sat)

, (VOLTS)

COLLECTOR-EMITTER

SATURATION VOLTAGE CHARACTERISTICS

(TYPICAL - INVERTER PART)

0 20 3525 30

VD = 15V

Tj = 25°C
T

j

= 125°C

105 15

2.5

2.0

1.5

1.0

0.5

0

SUPPLY VOLTAGE, VD, (VOLTS)

COLLECTOR-EMITTER

SATURATION VOLTAGE, V

CE(sat)

, (VOLTS)

COLLECTOR-EMITTER SATURATION VOLTAGE

VS. SUPPLY VOLTAGE CHARACTERISTICS

(TYPICAL - INVERTER PART)

12 16 1817

IC = 25A
T

j

= 25°C

151413

2.4

2.2

2.0

1.8

1.4

1.6

1.2

1.0

REVERSE RECOVERY CHARACTERISTICS

(TYPICAL - INVERTER PART)

COLLECTOR-EMITTER VOLTAGE, V

CE(sat)

, (VOLTS)

COLLECTOR CURRENT, I

C

, (AMPERES)

OUTPUT CHARACTERISTICS
(TYPICAL - INVERTER PART)

0 0.5 1.0 1.5 2.0

0

VD = 17V

15

13

Tj = 25°C

5

10

30

20

25

15

COLLECTOR RECOVERY CURRENT, -IC, (AMPERES)

SWITCHING LOSS, E

rr

, (mJ/PULSE)

SWITCHING RECOVERY

LOSS CHARACTERISTICS

(TYPICAL - INVERTER PART)

0 5 10 302015 25 0 5 10 302015 25

0 5 10 302015 25

COLLECTOR RECOVERY CURRENT, -IC, (AMPERES)

VCC = 600V
V

D

= 15V

INDUCTIVE LOAD

Tj = 25°C
T

j

= 125°C

20

16

12

8

4

0

3.5

2.0

2.5

1.5

0.5

0

0 5 10 3015 2520

VCC = 600V
V

D

= 15V

INDUCTIVE LOAD

Tj = 25°C
T

j

= 125°C

1.0

3.0

3.5

2.0

2.5

1.5

0.5

0

0 5 10 3015 2520

1.0

3.0

VCC = 600V
V

D

= 15V

INDUCTIVE LOAD

Tj = 25°C
T

j

= 125°C

VCC = 600V
V

D

= 15V

INDUCTIVE LOAD

Tj = 25°C
T

j

= 125°C

2.5

2.0

1.0

0.5

1.5

0

Tj = 25°C
T

j

= 125°C

PM25RL1A120
Intellimod™ L1-Series
Three Phase IGBT Inverter + Brake

25 Amperes/1200 Volts

03/10 Rev. 1

5

Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 [phone] www.pwrx.com

10

0

10

1

10

2

10

-1

COLLECTOR CURRENT, IC, (AMPERES)

SWITCHING TIME, t

c(on)

, (µs)

SWITCHING TIME (ON) VS.

COLLECTOR CURRENT

(TYPICAL - INVERTER PART)

10

0

10

1

10

0

10

1

10

2

10

-1

COLLECTOR CURRENT, IC, (AMPERES)

SWITCHING TIME, t

c(off)

, (µs)

SWITCHING TIME (OFF) VS.

COLLECTOR CURRENT

(TYPICAL - INVERTER PART)

10

0

10

1

10

0

10

1

10

2

10

-1

COLLECTOR CURRENT, IC, (AMPERES)

SWITCHING TIME, t

off

, (µs)

SWITCHING TIME (OFF) VS.

COLLECTOR CURRENT

(TYPICAL - INVERTER PART)

10

0

10

1

SC (SC OF T

j

= 25°C IS NORMALIZED 1)

SHORT CIRCUIT TRIP LEVEL

CHARACTERISTICS

(TYPICAL - INVERTER PART)

CIRCUIT FREQUENCY, fC, (kHz)

CIRCUIT CURRENT, I

D

, (mA)

CIRCUIT CURRENT VS.

CARRIER FREQUENCY CHARACTERISTICS

(N-SIDE - INVERTER PART)

0 2520155 10

35

30

25

15

20

10

5

0

35

30

25

15

20

10

5

0

CIRCUIT FREQUENCY, fC, (kHz)

CIRCUIT CURRENT, I

D

, (mA)

CIRCUIT CURRENT VS.

CARRIER FREQUENCY CHARACTERISTICS

(P-SIDE - INVERTER PART)

0 25

VD = 15V

Tj = 25°C
T

j

= 125°C

VD = 15V

VD = 15V

Tj = 25°C
T

j

= 125°C

20155 10

JUNCTION TEMPERATURE, Tj, (°C)

SUPPLY CIRCUIT UNDER-VOLTAGE

PROTECTION, UV/UV

r

, (VOLTS)

SUPPLY CIRCUIT UNDER-VOLTAGE

PROTECTION CHARACTERISTICS

(TYPICAL - INVERTER PART)

-50 150

UV
UV

r

100500

20

12

16

8

4

0

JUNCTION TEMPERATURE, Tj, (°C)

-40 -20 140100 120806020 400

2.0

1.2

1.6

0.8

0.4

0

10

0

10

1

10

2

10

-1

COLLECTOR CURRENT, IC, (AMPERES)

SWITCHING TIME, t

on

, (µs)

SWITCHING TIME (ON) VS.

COLLECTOR CURRENT

(TYPICAL - INVERTER PART)

10

0

10

1

TIME, (s)

TRANSIENT THERMAL
IMPEDANCE CHARACTERISTICS
(IGBT & FWDi - INVERTER PART)

10

1

10

-1

10

-2

10

-3

10

0

10

1

10

0

10

-1

10

-2

Z

th

= R

th

• (NORMALIZED VALUE)

NORMALIZED TRANSIENT THERMAL IMPEDANCE, Z

th(j-c')

Single Pulse
T

C

= 25°C
Per Unit Base =
R

th(j-c)

=

0.97°C/W
(IGBT)
R

th(j-c)

=

1.60°C/W
(FWDi)

VCC = 600V
V

D

= 15V

INDUCTIVE LOAD

Tj = 25°C
T

j

= 125°C

VCC = 600V
V

D

= 15V

INDUCTIVE LOAD

Tj = 25°C
T

j

= 125°C

VCC = 600V
V

D

= 15V

INDUCTIVE LOAD

Tj = 25°C
T

j

= 125°C

VCC = 600V
V

D

= 15V

INDUCTIVE LOAD

Tj = 25°C
T

j

= 125°C

PM25RL1A120
Intellimod™ L1-Series
Three Phase IGBT Inverter + Brake

25 Amperes/1200 Volts

6

03/10 Rev. 1

Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 [phone] www.pwrx.com

TIME, (s)

TRANSIENT THERMAL

IMPEDANCE CHARACTERISTICS

(IGBT & FWDi - BRAKE PART)

10

1

10

-1

10

-2

10

-3

10

0

10

1

10

0

10

-1

10

-2

Z

th

= R

th

• (NORMALIZED VALUE)

Single Pulse
T

C

= 25°C
Per Unit Base =
R

th(j-c)

=

0.97°C/W
(IGBT)
R

th(j-c)

=

1.60°C/W
(FWDi)

NORMALIZED TRANSIENT THERMAL IMPEDANCE, Z

th(j-c')

COLLECTOR CURRENT, IC, (AMPERES)

COLLECTOR-EMITTER

SATURATION VOLTAGE, V

CE(sat)

, (VOLTS)

COLLECTOR-EMITTER

SATURATION VOLTAGE CHARACTERISTICS

(TYPICAL - BRAKE PART)

0 3525 30

VD = 15V

Tj = 25°C
T

j

= 125°C

15 205 10

2.5

2.0

1.5

1.0

0.5

0

SUPPLY VOLTAGE, VD, (VOLTS)

COLLECTOR-EMITTER

SATURATION VOLTAGE, V

CE(sat)

, (VOLTS)

COLLECTOR-EMITTER SATURATION VOLTAGE

VS. SUPPLY VOLTAGE CHARACTERISTICS

(TYPICAL - BRAKE PART)

12 18

IC = 75A

Tj = 25°C
T

j

= 125°C

16 17151413

2.4

2.0

2.2

1.6

1.8

1.4

1.2

1.0

COLLECTOR-EMITTER VOLTAGE, V

CE(sat)

, (VOLTS)

COLLECTOR CURRENT, I

C

, (AMPERES) COLLECTOR RECOVERY CURRENT, -I

C

, (AMPERES)

OUTPUT CHARACTERISTICS

(TYPICAL - BRAKE PART)

0 0.5 1.0 1.5 2.0

0

VD = 17V

15

13

Tj = 25°C

30

20

25

15

10

5

EMITTER-COLLECTOR VOLTAGE, VEC, (VOLTS)

FREE-WHEEL DIODE

FORWARD CHARACTERISTICS

(TYPICAL - BRAKE PART)

0 3.02.52.01.51.00.5

10

2

10

1

10

0

VD = 15V

Tj = 25°C
T

j

= 125°C

PM25RL1A120
Intellimod™ L1-Series
Three Phase IGBT Inverter + Brake

25 Amperes/1200 Volts

03/10 Rev. 1

7