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PM200RL1A060
Data Sheet
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Powerex PM200RL1A060 Data Sheet

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PM200RL1A060
Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com
W (6 PLACES)
X (4 PLACES)
AD
AA
R
Y (4 PLACES)
F
V
Br
O
NC
K
W V
V
W
N1VN
N
Z
V SQ. PIN (19 TYP.)
A B K
Z
E F
AG
L
AE
U
AG
AB
Z
14589121319
Q
V
U
N
WPC
AC
AF
AC
AH
B
N
M
D
C
P
M
N
U
AC
W
(2 TYP.)
P
G
H
J
W
V
V
WP1
VPC
V
FO
V
V
P
VP1
FO
P
V
S
T
UPC
U
P
TERMINAL
CODE
1 VUPC
2 UFO
3 UP
4 VUP1
5 VVPC
6 VFO
7 VP
8 VVP1
9 VWPC
10 WFO
11 WP
12 VWP1
13 VNC
14 VN1
15 Br
16 UN
17 VN
18 W
19 FO
U
FO
V
UP1
N
Intellimod™ L1-Series
Three Phase IGBT Inverter + Brake 200 Amperes/600 Volts
Description:
Powerex Intellimod™ Intelligent Power Modules are isolated base modules designed for power switching applications operating at frequencies to 20kHz. Built-in control circuits provide optimum gate drive and protection for the IGBT and free-wheel diode power devices.
O
IN
F
V
OT
SIGND GND
OUT
O
IN
F
CC
V
OT
SIGND GND
OUT
O
IN
F
CC
SIGND GND
OUT
Outline Drawing and Circuit Diagram
Dimensions Inches Millimeters
A 5.31 135.0 B 4.33±0.02 110±0.5 C 4.33 110.0 D 3.07 78.0±0.5 E 2.81 71.5 F 2.62 66.5 G 1.37 34.7 H 1.32 33.6 J 0.95+0.04/-0.01 24.1+1.0/-0.5 K 1.02 26.0 L 1.59 40.5 M 0.79 20.0 N 0.65 16.5 P 0.43±0.01 11.0±0.3 Q 1.19 30.15 R 0.43 11.0
Features:
O
IN
F
CC
V
OT
V
OT
SIGND GND
OUT
O
IN
F
CC
V
OT
SIGND GND
OUT
O
IN
F
CC
V
OT
SIGND GND
OUT
O
IN
F
CC
CC
V
OT
SIGND GND
OUT
£ Complete Output Power Circuit
£ Gate Drive Circuit £ Protection Logic
– Short Circuit – Over Temperature Using On-chip
VWNB
PU
Temperature Sensing – Under Voltage £ Low Loss Using Full Gate CSTBT™ IGBT Chip
Dimensions Inches Millimeters
S 0.51 13.0 T 0.16 4.0 U 0.1 Dia. Dia.2.5 V 0.02 Sq. Sq. 0.5 W M5 Metric M5 X 0.22 Dia. Dia. 5.5 Y 0.24 Rad. Rad. 6 Z 0.39 10.0 AA 0.13 3.25 AB 0.08 2.0 AC 0.24 6.05 AD 0.71 18.0 AE 0.46 11.7 AF 0.74 18.7 AG 0.41 10.5 AH 0.85 21.5
Applications:
£ Inverters £ UPS £ Motion/Servo Control £ Power Supplies
Ordering Information:
Example: Select the complete part number from the table below
-i.e. PM200RL1A060 is a 600V, 200 Ampere Intellimod™ Intelligent Power Module.
Type Current Rating V Amperes Volts (x 10)
PM 200 60
CES
1
Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com
PM200RL1A060 Intellimod™ L1-Series Three Phase IGBT Inverter + Brake
200 Amperes/600 Volts
Absolute Maximum Ratings, Tj = 25°C unless otherwise specied
Characteristics Symbol PM200RL1A060 Units
Power Device Junction Temperature Tj -20 to 150 °C
Storage Temperature T
-40 to 125 °C
stg
Mounting Torque, M5 Mounting Screws — 31 in-lb
Mounting Torque, M5 Main Terminal Screws — 31 in-lb
Module Weight (Typical) — 800 Grams
Supply Voltage, Surge (Applied between P - N) V
Self-protection Supply Voltage Limit (Short Circuit protection Capability)* V
CC(surge)
CC(prot.)
Isolation Voltage, AC 1 minute, 60Hz Sinusoidal V
500 Volts
400 Volts
2500 Volts
ISO
IGBT Inverter Sector
Collector-Emitter Voltage (VD = 15V, V
Collector Current (TC = 25°C) (Note 1) ±IC 200 Amperes
Peak Collector Current (TC = 25°C) ±ICP 400 Amperes
Collector Dissipation (TC = 25°C) (Note 1) PC 625 Watts
= 15V) V
CIN
600 Volts
CES
IGBT Brake Sector
Collector-Emitter Voltage (VD = 15V, V
Collector Current (TC = 25°C) (Note 1) ±IC 100 Amperes
Peak Collector Current (TC = 25°C) ±ICP 200 Amperes
Collector Dissipation (TC = 25°C) (Note 1) PC 390 Watts
Diode Forward Current IF 100 Amperes
Diode Rated DC Reverse Voltage (TC = 25°C) V
= 15V) V
CIN
600 Volts
CES
600 Volts
R(DC)
Control Sector
Supply Voltage (Applied between V
UP1-VUPC
Input Voltage (Applied between UP-V
Fault Output Supply Voltage VFO 20 Volts
(Applied between UFO-V
UPC
, VFO-V
Fault Output Current (UFO, VFO, WFO, FO Terminals) IFO 20 mA
*VD = 13.5 ~ 16.5V, Inverter Part, Tj = 125°C
UPC
VPC
, V
, VP-V
, WFO-V
VP1-VVPC
VPC
, WP-V
WPC
, V
WP1-VWPC
WPC
, FO-VNC)
, VN1-VNC) VD 20 Volts
, UN- VN- WN-Br-VNC) V
Note 1: TC (under the chip) Measurement Point
20 Volts
CIN
Y
X
Arm UP VP WP UN VN WN Br
Axis IGBT FWDi IGBT FWDi IGBT FWDi IGBT FWDi IGBT FWDi IGBT FWDi IGBT FWDi
X 24.5 24.5 58.0 58.0 88.0 88.0 39.0 39.0 72.5 72.5 102.5 102.5 12.2 6.8
Y 57.4 46.6 57.4 46.6 57.4 46.6 28.2 38.8 28.2 38.8 28.2 38.8 27.0 61.4
2
Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com
PM200RL1A060 Intellimod™ L1-Series Three Phase IGBT Inverter + Brake
200 Amperes/600 Volts
Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specied
Characteristics Symbol Test Conditions Min. Typ. Max. Units
IGBT Inverter Sector
Collector-Emitter Saturation Voltage V
Tj = 25°C
VD = 15V, V
Tj = 125°C
Diode Forward Voltage VEC -IC = 200A, V
Inductive Load Switching Times ton 0.3 0.8 2.0 µs
trr VD = 15V, V
t
t
t
Collector-Emitter Cutoff Current I
VCE = V
VD = 15V, V
CE(sat)
VCC = 300V, IC = 200A — 0.4 1.0 µs
C(on)
Tj = 125°C — 1.0 2.3 µs
off
— 0.3 1.0 µs
C(off)
VCE = V
CES
CES
= 0V, IC = 200A, — 1.75 2.35 Volts
CIN
= 0V, IC = 200A, — 1.75 2.35 Volts
CIN
= 15V, VD = 15V — 1.7 2.8 Volts
CIN
= 0 ⇔ 15V — 0.4 0.8 µs
CIN
, VD = 15V, Tj = 25°C — — 1.0 mA
CES
, VD = 15V, Tj = 125°C — — 10 mA
IGBT Brake Sector
Collector-Emitter Saturation Voltage V
Tj = 25°C
VD = 15V, V
Tj = 125°C
Forward Voltage VFM IF = 100A — 1.7 2.8 Volts
Collector-Emitter Cutoff Current I
VCE = V
VD = 15V, V
CE(sat)
VCE = V
CES
= 0V, IC = 100A, — 1.75 2.35 Volts
CIN
= 0V, IC = 100A, — 1.75 2.35 Volts
CIN
, VD = 15V, Tj = 25°C — — 1.0 mA
CES
, VD = 15V, Tj = 125°C — — 10 mA
CES
Control Sector
Circuit Current ID VD = 15V, V
VD = 15V, V
Input ON Threshold Voltage V
Input OFF Threshold Voltage V
Applied between UP-V
th(on)
th(off)
VP-V
VPC
, WP-V
Short Circuit Trip Level SC Inverter Part 400 — — Amperes
(-20°C ≤ Tj ≤ 125°C, VD = 15V) Brake Part 200 — — Amperes
Short Circuit Current Delay Time t
VD = 15V — 0.2 — µs
off(SC)
Over Temperature Protection OT Trip Level 135 — — °C
(Detect Tj of IGBT Chip) OT
Reset Level — 20 — °C
(hys)
Supply Circuit Under-voltage Protection UV Trip Level 11.5 12.0 12.5 Volts
(-20 ≤ Tj ≤ 125°C) UVR Reset Level — 12.5 — Volts
Fault Output Current* I
I
VD = 15V, V
FO(H)
VD = 15V, V
FO(L)
Fault Output Pulse Width* tFO VD = 15V 1.0 1.8 — ms
*Fault output is given only when the inter nal SC, OT and UV protections schemes of either upper or lower arm device operates to protect it.
= 15V, VN1-VNC — 8 16 mA
CIN
= 15V, V
CIN
WPC
XP1-VXPC
, UN- VN- WN-Br-VNC 1.7 2.0 2.3 Volts
= 15V — — 0.01 mA
CIN
= 15V — 10 15 mA
CIN
— 2 4 mA
, 1.2 1.5 1.8 Volts
UPC
3
Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com
PM200RL1A060 Intellimod™ L1-Series Three Phase IGBT Inverter + Brake
200 Amperes/600 Volts
Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specied
Characteristics Symbol Test Conditions Min. Typ. Max. Units
Thermal Characteristics, Tj = 25°C unless otherwise specied
Characteristic Symbol Condition Min. Typ. Max. Units
Junction to Case Thermal Resistance R
Inverter Part R
Junction to Case Thermal Resistance R
Brake Part R
Contact Thermal Resistance R
IGBT (Per 1 Element) (Note 1) — — 0.20* °C/Watt
th(j-c)Q
FWDi (Per 1 Element) (Note 1) — — 0.30* °C/Watt
th(j-c)D
IGBT (Note 1) — — 0.32* °C/Watt
th(j-c)Q
FWDi (Note 1) — — 0.53* °C/Watt
th(j-c)D
Case to Fin Per Module, — — 0.023 °C/Watt
th(c-f)
Thermal Grease Applied (Note 1)
Recommended Conditions for Use
Characteristic Symbol Condition Value Units
Supply Voltage VCC Applied across P-N Terminals ≤400 Volts
Control Supply Voltage** VD Applied between V
V
Input ON Voltage V
Input OFF Voltage V
PWM Input Frequency f
Arm Shoot-through Blocking Time t
* If you use this value, R ** With ripple satisfying the following conditions: dv/dt swing ≤ ±5V/µs, Variation ≤ 2V peak to peak.
should be measured just under the chips.
th(f-a)
Applied between UP-V
CIN(on)
VP-V
CIN(off)
— ≤20 kHz
PWM
Input Signal ≥2.0 µs
DEAD
VP1-VVPC
VPC
, V
WP1-VWPC, VN1-VNC
, WP-V
, UN- VN- WN-Br-VNC ≥9.0 Volts
WPC
UP1-VUPC
, 15.0 ±1.5 Volts
, ≤0.8 Volts
UPC
4
Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com
PM200RL1A060 Intellimod™ L1-Series Three Phase IGBT Inverter + Brake
200 Amperes/600 Volts
OUTPUT CHARACTERISTICS (TYPICAL - INVERTER PART)
250
Tj = 25°C
200
, (AMPERES)
C
150
100
50
COLLECTOR CURRENT, I
0
0 0.5 1.0 1.5 2.0
COLLECTOR-EMITTER VOLTAGE, V
FREE-WHEEL DIODE
FORWARD CHARACTERISTICS
(TYPICAL - INVERTER PART)
3
10
VD = 15V
Tj = 25°C
= 125°C
, (AMPERES)
C
10
10
10
COLLECTOR RECOVERY CURRENT, -I
15
10
, (mJ/PULSE)
on
T
j
2
1
0
0 2.01.51.00.5
EMITTER-COLLECTOR VOLTAGE, VEC, (VOLTS)
SWITCHING LOSS (ON) VS.
COLLECTOR CURRENT
(TYPICAL - INVERTER PART)
VCC = 300V
= 15V
V
D
INDUCTIVE LOAD
Tj = 25°C
= 125°C
T
j
5
SWITCHING LOSS, E
VD = 17V
CE(sat)
15
13
, (VOLTS)
SATURATION VOLTAGE CHARACTERISTICS
COLLECTOR-EMITTER
(TYPICAL - INVERTER PART)
2.0
1.5
, (VOLTS)
CE(sat)
1.0
COLLECTOR-EMITTER
0.5
SATURATION VOLTAGE, V
0
0 100 250150 200
50
COLLECTOR-CURRENT, IC, (AMPERES)
REVERSE RECOVERY CHARACTERISTICS
(TYPICAL - INVERTER PART)
VD = 15V
100
80
, (AMPERES)
rr
60
40
20
REVERSE RECOVERY CURRENT, I
0
0 50 100 250150 200
COLLECTOR RECOVERY CURRENT, -IC, (AMPERES)
SWITCHING LOSS (OFF) VS.
COLLECTOR CURRENT
(TYPICAL - INVERTER PART)
15
VCC = 300V
= 15V
V
D
INDUCTIVE LOAD
10
, (mJ/PULSE)
off
Tj = 25°C
= 125°C
T
j
VCC = 300V
= 15V
V
D
INDUCTIVE LOAD
5
SWITCHING LOSS, E
Tj = 25°C
= 125°C
T
j
Tj = 25°C
= 125°C
T
j
COLLECTOR-EMITTER SATURATION VOLTAGE
VS. SUPPLY VOLTAGE CHARACTERISTICS
(TYPICAL - INVERTER PART)
2.4
IC = 200A
= 25°C
T
2.2
j
, (VOLTS)
CE(sat)
2.0
1.8
Tj = 25°C
= 125°C
T
j
1.6
1.4
COLLECTOR-EMITTER
1.2
SATURATION VOLTAGE, V
1.0 12 16 1817
SUPPLY VOLTAGE, VD, (VOLTS)
REVERSE RECOVERY CHARACTERISTICS
(TYPICAL - INVERTER PART)
1.0
VCC = 300V
= 15V
V
D
INDUCTIVE LOAD
0.8
, (s)
rr
0.6
Tj = 25°C T
j
151413
= 125°C
0.4
0.2
REVERSE RECOVERY TIME, t
0
0 50 100 250150 200
COLLECTOR RECOVERY CURRENT, -IC, (AMPERES)
SWITCHING RECOVERY
LOSS CHARACTERISTICS
(TYPICAL - INVERTER PART)
7
VCC = 300V
= 15V
V
D
6
INDUCTIVE LOAD
Tj = 25°C
5
, (mJ/PULSE)
rr
4
= 125°C
T
j
3
2
SWITCHING LOSS, E
1
0
0 50 100 250150 200
COLLECTOR CURRENT, IC, (AMPERES)
0
0 50 100 250150 200
COLLECTOR CURRENT, IC, (AMPERES)
0
0 50 100 250150 200
COLLECTOR RECOVERY CURRENT, -IC, (AMPERES)
5
Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com
PM200RL1A060 Intellimod™ L1-Series Three Phase IGBT Inverter + Brake
200 Amperes/600 Volts
SWITCHING TIME (ON) VS.
COLLECTOR CURRENT
(TYPICAL - INVERTER PART)
1
10
VCC = 300V
= 15V
V
D
INDUCTIVE LOAD
, (µs)
on
10
SWITCHING TIME, t
-1
10
10
, (µs)
c(off)
-1
10
SWITCHING TIME, t
-2
10
Tj = 25°C
= 125°C
T
j
0
0
10
0
0
10
SUPPLY CIRCUIT UNDER-VOLTAGE
PROTECTION CHARACTERISTICS
1
10
COLLECTOR CURRENT, IC, (AMPERES)
SWITCHING TIME (OFF) VS.
COLLECTOR CURRENT
(TYPICAL - INVERTER PART)
VCC = 300V V
D
INDUCTIVE LOAD
1
10
COLLECTOR CURRENT, IC, (AMPERES)
(TYPICAL - INVERTER PART)
= 15V
10
20
16
, (VOLTS)
r
12
8
PROTECTION, UV/UV
4
SUPPLY CIRCUIT UNDER-VOLTAGE
0
-50 150
JUNCTION TEMPERATURE, Tj, (°C)
2
10
Tj = 25°C
= 125°C
T
j
2
100500
UV UV
SWITCHING TIME (OFF) VS.
COLLECTOR CURRENT
(TYPICAL - INVERTER PART)
1
10
VCC = 300V
= 15V
V
D
INDUCTIVE LOAD
, (µs)
off
10
SWITCHING TIME, t
-1
10
3
10
90
80
70
, (mA)
60
D
Tj = 25°C
= 125°C
T
j
0
0
10
COLLECTOR CURRENT, IC, (AMPERES)
CARRIER FREQUENCY CHARACTERISTICS
VD = 15V
1
10
CIRCUIT CURRENT VS.
(N-SIDE - INVERTER PART)
Tj = 25°C
= 125°C
T
j
2
10
3
10
50
40
30
CIRCUIT CURRENT, I
20
10
3
10
0
0 2520155 10
SHORT CIRCUIT TRIP LEVEL
(TYPICAL - INVERTER PART)
2.0
VD = 15V
CIRCUIT FREQUENCY, fC, (kHz)
CHARACTERISTICS
0
10
, (µs)
c(on)
-1
10
SWITCHING TIME, t
-2
10
90
80
70
, (mA)
60
D
50
40
30
CIRCUIT CURRENT, I
20
10
th(j-c')
10
SWITCHING TIME (ON) VS.
COLLECTOR CURRENT
(TYPICAL - INVERTER PART)
VCC = 300V
= 15V
V
D
INDUCTIVE LOAD
Tj = 25°C
= 125°C
T
j
0
10
CARRIER FREQUENCY CHARACTERISTICS
VD = 15V
0
0 25
IMPEDANCE CHARACTERISTICS (IGBT & FWDi - INVERTER PART)
1
1
10
COLLECTOR CURRENT, IC, (AMPERES)
CIRCUIT CURRENT VS.
(P-SIDE - INVERTER PART)
Tj = 25°C
= 125°C
T
j
CIRCUIT FREQUENCY, fC, (kHz)
TRANSIENT THERMAL
2
10
20155 10
3
10
1.6
0
1.2
10
0.8
= 25°C IS NORMALIZED 1)
j
0.4
r
SC (SC OF T
0
-50 150100500
JUNCTION TEMPERATURE, Tj, (°C)
• (NORMALIZED VALUE)
-1
10
th
= R
th
Z
-2
10
NORMALIZED TRANSIENT THERMAL IMPEDANCE, Z
10
-2
-3
10
-1
10
TIME, (s)
Single Pulse T
= 25°C
C
Per Unit Base = R
=
th(j-c)
0.2°C/W (IGBT) R
=
th(j-c)
0.3°C/W (FWDi)
0
10
1
10
6
Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com
PM200RL1A060 Intellimod™ L1-Series Three Phase IGBT Inverter + Brake
200 Amperes/600 Volts
OUTPUT CHARACTERISTICS
(TYPICAL - BRAKE PART)
120
Tj = 25°C
100
VD = 17V
80
, (AMPERES) COLLECTOR RECOVERY CURRENT, -I
C
60
40
20
COLLECTOR CURRENT, I
0
0 0.5 1.0 1.5 2.0
COLLECTOR-EMITTER VOLTAGE, V
FREE-WHEEL DIODE
FORWARD CHARACTERISTICS
(TYPICAL - BRAKE PART)
3
10
, (AMPERES)
C
2
10
1
10
VD = 15V
0
10
0 2.01.51.00.5
EMITTER-COLLECTOR VOLTAGE, VEC, (VOLTS)
15
, (VOLTS)
CE(sat)
Tj = 25°C
= 125°C
T
j
SATURATION VOLTAGE CHARACTERISTICS
COLLECTOR-EMITTER
(TYPICAL - BRAKE PART)
2.0
COLLECTOR-EMITTER SATURATION VOLTAGE
VS. SUPPLY VOLTAGE CHARACTERISTICS
(TYPICAL - BRAKE PART)
2.4
2.2
13
1.5
, (VOLTS)
CE(sat)
, (VOLTS)
CE(sat)
2.0
1.8
1.0
1.6
COLLECTOR-EMITTER
0.5
SATURATION VOLTAGE, V
0
0 120
COLLECTOR CURRENT, IC, (AMPERES)
TRANSIENT THERMAL
IMPEDANCE CHARACTERISTICS
(IGBT & FWDi - BRAKE PART)
1
th(j-c')
10
0
10
• (NORMALIZED VALUE)
-1
10
th
= R
th
Z
-2
10
NORMALIZED TRANSIENT THERMAL IMPEDANCE, Z
10
-2
-3
10
-1
10
TIME, (s)
VD = 15V
Tj = 25°C
= 125°C
T
j
80 100604020
Single Pulse T
= 25°C
C
Per Unit Base = R
=
th(j-c)
0.32°C/W (IGBT) R
=
th(j-c)
0.53°C/W (FWDi)
0
10
1
10
COLLECTOR-EMITTER
1.4
1.2
SATURATION VOLTAGE, V
1.0 12 18
SUPPLY VOLTAGE, VD, (VOLTS)
IC = 75A
16 17151413
Tj = 25°C
= 125°C
T
j
7
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