Powerex PM200DV1A120 Data Sheet

PM200DV1A120

Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 [phone]
www.pwrx.com

N0

N1

C

1

C2E1

E

2

P

V

P

5. F

4. V PC

3. C P1

2. NC

1. V

Q

R

P0

P1

K (4 PLACES)

B

L (4 PLACES)

C W R

A
D

N (10 PLACES)

E

F

Y

X

V

P1

C

P1

F

PO

NC

V

PC

V

N1

C

IN

F

NO

NC

V

NC

M (3 PLACES)

C1E2C2E1

AA

G G H

Y

V

CC

IN

F

O

V

CC

IN

F

O

GND

GND

SINK

SINK

Y

T

jA

T

jK

OUT

AMP

SC

T

jA

T

jK

OUT

AMP

SC

5
4

N

3
2
1

5
4
3

P

2
1

Z

IGBT FWDi

IGBT FWDi

T

S

U

J

TERMINAL CODE
N

5. F

4. V NC

3. C N1

2. NC

1. V

Outline Drawing and Circuit Diagram

Dimensions Inches Millimeters

A 4.72 120.0
B 2.76 70.0
C 1.14 +0.04/-0.02 29.0 +1.0/-0.5
D 4.17±0.010 106.0±0.25
E 2.20±0.010 56.0±0.25
F 0.37 9.3
G 0.98 25.0
H 1.50 38.0
J 0.12±0.02 3.0±0.5
K 0.26 Rad. 6.5 Rad.
L 0.26 Dia. 6.5 Dia.
M M6 Metric M6

Dimensions Inches Millimeters

P 1.59 40.5
Q 1.14 29.0
R 1.02 26.0
S 1.52 38.5
T 0.10 2.54
U 0.40 10.16
V 1.54 39.0
W 1.10 28.0
X 0.14 3.5
Y 0.55 14.0
Z 0.14 Dia. 3.5 Dia.
AA 0.72 18.3

N 0.025 Sq. 0.64 Sq.

Intellimod™ Module

Single Phase
IGBT Inverter Output
200 Amperes/1200 Volts

Description:

Powerex Intellimod™ Intelligent
Power Modules are isolated base
modules designed for power
switching applications operating
at frequencies to 20kHz. Built-in
control circuits provide optimum
gate drive and protection for the
IGBT and free-wheel diode
power devices.

Features:

£ Complete Output Power
Circuit

£ Gate Drive Circuit

£ Protection Logic

– Short Circuit
– Over Temperature
– Under Voltage

Applications:

£ Inverters
£ UPS
£ Motion/Servo Control
£ Power Supplies

Ordering Information:

Example: Select the complete
part number from the table below

-i.e. PM200DV1A120 is a 1200V,
200 Ampere Intellimod™ Intelligent
Power Module.

Type Current Rating V
Amperes Volts (x 10)

PM 200 120

CES

08/12 Rev. 1

1

Powerex, Inc ., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 [phone] www.pwrx.com

PM200DV1A120
Intellimod™ Module
Single Phase IGBT Inverter Output

200 Amperes/1200 Volts

Absolute Maximum Ratings, Tj = 25°C unless otherwise specified

Characteristics Symbol PM200DV1A120 Units

Power Device Junction Temperature Tj -20 to 150 °C

Storage Temperature T

-40 to 125 °C

stg

Case Operating Temperature TC -20 to 100 °C

Mounting Torque, M6 Mounting Screws (Typical) — 43 in-lb

Mounting Torque, M6 Main Terminal Screws (Typical) — 43 in-lb

Module Weight (Typical) — 510 Grams

Supply Voltage Protected by SC (VD = 13.5 ~16.5V, Inverter Part, Tj = 125°C Start) V

Surge Supply Voltage (Applied between C1-E2, Surge Value) V

CC(surge)

Isolation Voltage, (60Hz, Sinusoidal, Charged Part to Base, AC 1 minute) V

800 Volts

CC(prot)

1000 Volts

2500 Volts

RMS

Inverter Sector

Collector-Emitter Voltage (VD = 15V, V

Collector Current (TC = 25°C) IC 200 Amperes

Peak Collector Current (Pulse) I

Emitter Current (TC = 25°C) IE 200 Amperes

Peak Emitter Current (Pulse) I

Total Power Dissipation (TC = 25°C)

= 15V) V

CIN

1

*

P

1200 Volts

CES

400 Amperes

CRM

400 Amperes

ERM

1388 Watts

tot

Control Sector

Supply Voltage (Applied Between VP1-VPC, VN1-VNC) VD 20 Volts

Input Voltage (Applied Between CP1-VPC, VN1-VNC) V

Fault Output Supply Voltage (Applied Between FPO-VPC, FNO-VNC) VFO 20 Volts

Fault Output Current (Sink Current at FPO, FNO Terminals) IFO 20 mA

*1 Case temperature (TC) measured point is just under the chips.

20 Volts

CIN

2

08/12 Rev. 1

Powerex, Inc ., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 [phone] www.pwrx.com

PM200DV1A120
Intellimod™ Module
Single Phase IGBT Inverter Output

200 Amperes/1200 Volts

Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specied

Characteristics Symbol Test Conditions Min. Typ. Max. Units

IGBT Inverter Sector

Collector-Emitter Saturation Voltage V

Pulsed, Tj = 25°C

VD = 15V, V

Pulsed, Tj = 125°C

Emitter-Collector Voltage VEC IE = 200A, VD = 15V, V

Switching Times ton VD = 15V, V

trr VCC = 600V, IC = 200A, — 0.3 0.8 µs

t

t

t

Collector-Emitter Cutoff Current I

V

VCE = V

V

VD = 15V, V

CE(sat)

Tj = 125°C, — 0.4 1.0 µs

C(on)

Inductive Load — 2.4 3.3 µs

off

(Per 1 Arm) — 0.4 1.2 µs

C(off)

VCE = V

CES

CIN

= 0V, IC = 200A, — 1.65 2.15 Volts

CIN

= 0V, IC = 200A, — 1.85 2.35 Volts

CIN

= 15V — 2.3 3.3 Volts

CIN

= 0 ~ 15V, 0.3 0.8 2.0 µs

CIN

, VD = 15V, — — 1.0 mA

CES

= 15, Tj = 25°C

CIN

, VD = 15V, — — 10.0 mA

CES

= 15, Tj = 125°C

Control Sector

Circuit Current ID VD = 15V, V

VD = 15V, V

Input ON Threshold Voltage V

Input OFF Threshold Voltage V

Applied Between 1.2 1.5 1.8 Volts

th(on)

CP1-VPC, CN1-VNC 1.7 2.0 2.3 Volts

th(off)

Short Circuit Trip Level SC -20°C ≤ Tj ≤ 125°C, VD = 15V 300 — — Amperes

Short Circuit Current Delay Time t

VD = 15V — 0.2 — µs

off(SC)

Over Temperature Protection OT Trip Level 135 — — °C

(Detect Temperature of Chip) OT

Reset Level — 20 — °C

(hys)

Supply Circuit Under Voltage Protection UV Trip Level 11.5 12.0 12.5 Volts

(Tj ≤ 125°C) UVr Hysteresis — 12.5 — Volts

Fault Output Current I

I

Fault Output Pulse Width tFO VD = 15V

*2 Fault output is given only when the internal SC, OT and UV protection.
Fault output of SC, OT and UV protection operate by lower arms.
Fault output of SC protecton given pulse.
Fault output of OT, UV protection given pulse while over trip level.

VD = 15V, VFO = 15V

FO(H)

VD = 15V, VFO = 15V

FO(L)

= 15V, VP1-VPC — 2 4 mA

CIN

= 15V, VN1-VNC — 2 4 mA

CIN

2

*

— — 0.01 mA

2

*

— 10 15 mA

2

*

1.0 1.8 — ms

08/12 Rev. 1

3

Powerex, Inc ., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 [phone] www.pwrx.com

PM200DV1A120
Intellimod™ Module
Single Phase IGBT Inverter Output

200 Amperes/1200 Volts

Thermal Characteristics

Characteristic Symbol Condition Min. Typ. Max. Units

1

Junction to Case Thermal Resistance R

R

Contact Thermal Resistance R

Inverter IGBT (Per 1 Element)

th(j-c)Q

Inverter FWDi (Per 1 Element)

th(j-c)D

Case to Heatsink (Per 1 Module), — 0.018 — K/Watt

th(c-s)

Thermal Grease Applied

*

— — 0.09 K/Watt

1

*

— — 0.146 K/Watt

1

*

Recommended Conditions for Use

Characteristic Symbol Condition Value Units

Supply Voltage V

CC

Control Supply Voltage VD Applied Between VP1-VPC, VN1-V

Input ON Voltage V

Input OFF Voltage V

PWM Input Frequency f

Arm Shoot-Through Blocking Time t

*1 Case temperature (TC) measured point is just under the chips.
*3 With ripple satisfying the following conditions: dv/dt swing ≤ ±5V/µs, variation ≤ 2V peak to peak.

Applied Between ≤ 0.8 Volts

CIN(on)

CP1-VPC, CN1-VNC ≥ 4.0 Volts

CIN(off)

Using Application Circuit ≤ 20 kHz

PWM

For IPM’s each Input Signal ≥ 3.5 µs

DEAD

Applied Across C1-E2 Terminals ≤ 800 Volts

3

*

15 ±1.5 Volts

NC

4

08/12 Rev. 1

Powerex, Inc ., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 [phone] www.pwrx.com

PM200DV1A120
Intellimod™ Module
Single Phase IGBT Inverter Output

200 Amperes/1200 Volts

OUTPUT CHARACTERISTICS

(TYPICAL)

200

Tj = 25°C

180

160

140

, (AMPERES)

C

120

VD = 17V

100

80

60

40

COLLECTOR CURRENT, I

20

0

0 1.0 1.5 2.0

COLLECTOR-EMITTER VOLTAGE, V

DIODE FORWARD CHARACTERISTICS

(TYPICAL)

CE(sat)

200

VD = 15V

180

160

, (AMPERES)

C

140

Tj = 25°C

= 125°C

T

j

120

100

80

60

40

20

COLLECTOR RECOVERY CURRENT, -I

0

0 0.5 1.0

EMITTER-COLLECTOR VOLTAGE, VEC, (VOLTS)

COLLECTOR CURRENT CHARACTERISTICS

30

VCC = 600V
V

= 15V

D

25

, (mJ/PULSE)

20

off

, E

on

Tj = 25°C

= 125°C

T

j

1.5 2.5

SWITCHING LOSS

(TYPICAL)

15

10

5

SWITCHING ENERGY, E

0

0 10050 200150 250

COLLECTOR CURRENT, I

E

on

, (AMPERES)

C

15

13

, (VOLTS)

SATURATON VOLTAGE CHARACTERISTICS

COLLECTOR-EMITTER

(TYPICAL)

2.5

2.0

, (VOLTS)

CE(SAT)

V

1.5

IC = 200A

SATURATION VOLTAGE CHARACTERISTICS

2.5

VD = 15V

, (VOLTS)

2.0

CE(SAT)

Tj = 25°C

= 125°C

T

j

(TYPICAL)

1.5

1.0

0.5

Tj = 25°C

= 125°C

T

COLLECTOR-EMITTER SATURATION VOLTAGE,

1.0
12 1413 15 1716 18

CONTROL SUPPLY VOLTAGE, VD, (VOLTS)

COLLECTOR CURRENT CHARACTERISTICS

1

10

, (μs)

off

, t

on

0

10

SWITCHING TIMES, t

-1

10

3.02.0

10

REVERSE RECOVERY CHARACTERISTICS

0.6

0.5

E

off

, (S)

rr

SWITCHING TIME VS.

(TYPICAL)

1

COLLECTOR CURRENT, IC, (AMPERES)

10

(TYPICAL)

VCC = 600V
V

= 15V

D

INDUCTIVE
LOAD

0.4 80

0.3 60

0.2 40

REVERSE RECOVERY TIME, t

0.1

0

0 150 20010050 250

EMITTER CURRENT, IE, (AMPERES)

j

t

off

t

on

VCC = 600V
V

= 15V

D

INDUCTIVE LOAD

Tj = 25°C

= 125°C

T

j

2

T

= 25°C

j

= 125°C

T

j

0

COLLECTOR-EMITTER VOLTAGE, V

0 10050 150 200

COLLECTOR CURRENT, IC, (AMPERES)

COLLECTOR CURRENT CHARACTERISTICS

1

10

, (μs)

c(off)

, t

c(on)

0

10

SWITCHING TIMES, t

-1

10

3

10

120

100

I

rr

10

12

12

, (AMPERES)

rr

8

, (mJ/PULSE)

rr

SWITCHING TIME VS.

(TYPICAL)

VCC = 600V
V

= 15V

D

INDUCTIVE LOAD

T

= 25°C

j

= 125°C

T

j

t

c(off)

t

c(on)

1

COLLECTOR CURRENT, IC, (AMPERES)

SWITCHING REVERSE RECOVERY

LOSS CHARACTERISTICS

VCC = 600V
V

= 15V

D

INDUCTIVE LOAD

2

10

(TYPICAL)

3

10

8

4

t

rr

20

0

4

SWITCHING LOSS, E

REVERSE RECOVERY CURRENT, I

0

0 150 20010050 250

EMITTER CURRENT, IE, (AMPERES)

Tj = 25°C

= 125°C

T

j

08/12 Rev. 1

5

Powerex, Inc ., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 [phone] www.pwrx.com

PM200DV1A120
Intellimod™ Module
Single Phase IGBT Inverter Output

200 Amperes/1200 Volts

CIRCUIT CURRENT VS.

FREQUENCY CURRENT

(TYPICAL)

70

VD = 15V

60

Tj = 25°C

= 125°C

T

j

50

40

30

20

CIRCUIT CURRENT, (mA)

10

0

th(j-c)

10

10

(NORMALIZED VALUE)

•

th

10

= R

th

Z

10

NORMALIZED TRANSIENT THERMAL IMPEDANCE, Z

50 15 2010 25

FREQUENCY CURRENT, fc, (kHz)

TRANSIENT THERMAL

IMPEDANCE CHARACTERISTICS

-3

10

0

-1

-2

Single Pulse
T

= 25°C

C

Per Unit Base =

= 0.09 K/W

R

th(j-c)

-3

(IGBT)

-2

10

10

10

-1

10

-5

10

CONTROL SUPPLY VOLTAGE TRIP-RESET

LEVEL TEMPERATURE DEPENDANCY

20

VD = 15V

16

, (VOLTS)

r

, UV

t

12

8

4

TRIP RESET LEVEL, UV

SUPPLY CIRCUIT UNDER VOLTAGE PROTECTION

0

IMPEDANCE CHARACTERISTICS

0

1

10

-4

-3

10

-3

10

0

th(j-c)

10

-1

10

(NORMALIZED VALUE)

•

-2

th

10

Single Pulse

= R

th

T

= 25°C

Z

C

Per Unit Base =

= 0.146 K/W

R

th(j-c)

-3

10

NORMALIZED TRANSIENT THERMAL IMPEDANCE, Z

(TYPICAL)

UV

t

UV

r

0-50 10050 150

JUNCTION TEMPERATURE, Tj, (°C)

TRANSIENT THERMAL

(FWDi)

-2

-1

10

10

10

TIME, (s)TIME, (s)

0

10

-5

-4

10

2.0

= 25°C) = 1.0

j

1.6

1.2

0.8

0.4

SHORT CIRCUIT CURRENT TRIP LEVEL, (T

1

10

-3

10

SHORT CIRCUIT TRIP LEVEL

VS. JUNCTION TEMPERATURE

(TYPICAL)

VD = 15V

0

0-50 10050 150

JUNCTION TEMPERATURE, Tj, (°C)

6

08/12 Rev. 1