PM200CSA060
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
A
G
B
W
3
4 5678 9 11
12
AE (15 TYP.)
W
U
D
W
W
13 15 17 19
12 14 1618
10
W
V
M M S
R
Y
AC
Z
Y
Z
P
UPC
1.
V
11.
W
WPI
O
UF
2.
V
3.
4.
5.
6.
7.
E
F
C
8.
9.
10.
Z
Y
V
12.
NC
P
V
13.
UPI
VPC
P
VPI
WPC
NI
V
14.
15.
NC
N
16.UU
O
N
17.
N
W
18.
F
O
19.
O
V
V
VF
VV
V
V
WF
AA - DIA.
(4 TYP.)
Q
Q
AB - THD
J
(6 TYP.)
H
Y
AC
T
N
B P
AH
AH
Z
2.54 MM DIA. (2 TYP.)
0.5 MM SQ. PIN
AF
AG
(19 TYP.)
P
N
NC
O
NC
F
GND GND
N
NI
VVW
V
O
CC
O
F
F
IN
V
IN
I
I
OUT
S
S
GND GND
CC
V
TEMP
OUT
N
U
IN
GND GND
FO
WPC
V
W
WP
O
CC
O
F
F
IN
V
I
I
OUT
S
S
GND GND
AD
U
X
VPC
WPI
VPI
V
VFOV
V
VP
CC
O
CC
F
V
IN
V
I
OUT
OUT
S
GND GND
K
L
N
UPI
UPC
V
V
UFOUP
CC
V
FOIN
I
OUT
S
GND GND
P U V W N NC
Outline Drawing and Circuit Diagram
Dimensions Inches Millimeters
A 5.31±0.04 135.0±1.0
B 4.74± 0.02 120.5± 0.5
C 4.33± 0.04 110.0± 1.0
D 4.27 10.5
E 3.76± 0.02 95.5± 0.5
F 3.29 83.5
G 2.01 51.0
H 1.602 40.68
J 1.54 39.0
K 1.37 34.7
L 1.33 33.7
M 1.02 26.0
N 0.95 +0.06/-0.0 24.1 +1.5/-0.0
P 0.85 21.5
Q 0.79 20.0
R 0.780 19.82
Dimensions Inches Millimeters
S 0.69 17.5
T 0.65 16.5
U 0.52 13.2
V 0.43 11.0
W 0.39 10.0
X 0.31 8.0
Y 0.285 7.25
Z 0.24 6.0
AA 0.22 Dia. Dia. 5.5
AD Metric M5 M5
AC 0.128 3.22
AD 0.10 2.6
AE 0.08 2.0
AF 0.07 1.8
AG 0.06 1.6
AH 0.02 0.5
Intellimod™ Module
Three Phase
IGBT Inverter Output
200 Amperes/600 Volts
Description:
Powerex Intellimod™ Intelligent
Power Modules are isolated base
modules designed for power
switching applications operating
at frequencies to 20kHz. Built-in
control circuits provide optimum
gate drive and protection for the
IGBT and free-wheel diode
power devices.
Features:
□ Complete Output Power
Circuit
□ Gate Drive Circuit
□ Protection Logic
– Short Circuit
– Over Current
– Over Temper ature
– Under V oltage
Applications:
□ Inverters
□ UPS
□ Motion/Servo Control
□ Power Supplies
Ordering Information:
Example: Select the complete
part number from the table below
-i.e. PM200CSA060 is a 600V,
200 Ampere Intellimod™ Intelligent
Power Module.
Type Current Rating V
Amperes Volts (x 10)
PM 200 60
CES
493
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
PM200CSA060
Intellimod™ Module
Three Phase IGBT Inverter Output
200 Amperes/600 Volts
Absolute Maximum Ratings, Tj = 25 ° C unless otherwise specified
Characteristics Symbol PM200CSA060 Units
Power Device Junction Temperature T
Storage Temperature T
Case Operating Temperature T
j
stg
C
-20 to 150 ° C
-40 to 125 ° C
-20 to 100 ° C
Mounting Torque, M5 Mounting Screws — 17 in-lb
Mounting Torque, M5 Main Terminal Screws — 17 in-lb
Module Weight (T ypical) — 920 Grams
Supply Voltage Protected by OC and SC (VD = 13.5 - 16.5V, Inverter Part) V
Isolation Voltage, AC 1 minute, 60Hz Sinusoidal V
CC(prot.)
RMS
400 Volts
2500 Volts
Control Sector
Supply Voltage Applied between (V
UP1-VUPC
Input Voltage Applied between (UP, VP, WP, UN, VN, WN)V
Fault Output Supply Voltage (Applied between FO and VC)V
Fault Output Current I
, V
VP1-VVPC
, V
WP1-VWPC
, VN1-VNC)V
D
CIN
FO
FO
20 Volts
20 Volts
20 Volts
20 mA
IGBT Inverter Sector
Collector-Emitter Voltage (VD = 15V, V
Collector Current, ± I
Peak Collector Current, ± I
Supply Voltage (Applied between P - N) V
Supply Voltage, Surge (Applied between P - N) V
Collector Dissipation P
= 15V) V
CIN
CC(surge)
CES
C
CP
CC
C
600 Volts
200 Amperes
400 Amperes
450 Volts
500 Volts
595 Watts
494
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
PM200CSA060
Intellimod™ Module
Three Phase IGBT Inverter Output
200 Amperes/600 Volts
Electrical and Mechanical Characteristics, Tj = 25 ° C unless otherwise specified
Characteristics Symbol Test Conditions Min. Typ. Max. Units
Control Sector
Over Current Trip Level Inverter Part OC -20° C ≤ T ≤ 125° C 310 400 — Amperes
Short Circuit Trip Level Inverter Part SC -20° C ≤ T ≤ 125° C — 560 — Amperes
Over Current Delay Time t
off(OC)
Over Temperature Protection OT T rip Level 111 118 125 °C
OT
R
Supply Circuit Under Voltage Protection UV Trip Level 11.5 12.0 12.5 Volts
UV
R
Supply Voltage V
Circuit Current I
D
D
Applied between V
V
VP1-VVPC
VD = 15V, V
VD = 15V, V
Input ON Threshold Voltage V
Input OFF Threshold Voltage V
PWM Input Frequency f
Fault Output Current I
Minimum Fault Output Pulse Width t
CIN(on)
CIN(off)
PWM
FO(H)
I
FO(L)
FO
VD = 15V — 10 — µS
Reset Level — 100 — °C
Reset Level — 12.5 — Volts
, 13.5 15 16.5 Volts
, VN1-V
NC
NC
XP1-VXPC
—4 05 5m A
—1 31 8m A
, V
WP1-VWPC
= 15V, VN1-V
CIN
= 15V, V
CIN
UP1-VUPC
Applied between 1.2 1.5 1.8 Volts
UP, VP, WP, UN, VN, W
N
1.7 2.0 2.3 Volts
3-B Sinusoidal — 15 20 kHz
VD = 15V, VFO = 15V — — 0.01 mA
VD = 15V, VFO = 15V — 10 15 mA
VD = 15V 1.0 1.8 — mS
495
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
PM200CSA060
Intellimod™ Module
Three Phase IGBT Inverter Output
200 Amperes/600 Volts
Electrical and Mechanical Characteristics, Tj = 25 ° C unless otherwise specified
Characteristics Symbol Test Conditions Min. Typ. Max. Units
IGBT Inverter Sector
Collector Cutoff Current I
Diode Forward Voltage V
Collector-Emitter Saturation Voltage V
Inductive Load Switching Times t
CEX
FM
CE(sat)
on
t
rr
t
C(on)
t
off
t
C(off)
VCE = V
VCE = V
-IC = 200A, VD = 15V, V
VD = 15V, V
VD = 15V, V
, Tj = 25°C — — 1.0 mA
CEX
, Tj = 125°C— — 1 0 m A
CEX
= 15V — 1.9 2.8 Volts
CIN
= 0V, IC = 200A — 1.8 2.7 Volts
CIN
= 0V, IC = 200A, — 1.75 2.63 Volts
CIN
Tj = 125°C
0.4 0.8 2.0 µS
VD = 15V, V
= 0 ~ 15V — 0.15 0.3 µ S
CIN
VCC = 300V, IC = 200A — 0.4 1.0 µ S
Tj = 125°C — 2.0 2.9 µS
— 0.6 1.2 µS
Thermal Characteristics
Characteristic Symbol Condition Min. Typ. Max. Units
Junction to Case Thermal Resistance R
Contact Thermal Resistance R
th(j-c)Q
R
th(j-c)D
th(c-f)
Each IGBT — — 0.21 ° C/Watt
Each FWDi — — 0.35 °C/Watt
Case to Fin Per Module, — — 0.018 ° C/Watt
Thermal Grease Applied
Recommended Conditions for Use
Characteristic Symbol Condition Value Units
Supply Voltage V
Input ON Voltage V
Input OFF Voltage V
PWM Input Frequency f
Minimum Dead Time t
CC
V
D
CIN(on)
CIN(off)
PWM
DEAD
Applied across P-N Terminals 0 ~ 400 Volts
Applied between V
VN1-VNC, V
VP1-VVPC
UP1-VUPC
, V
, 15 ± 1.5 Volts
WP1-VWPC
Applied between 0 ~ 0.8 Volts
UP, VP, WP, U
N, VN, WN
4.0 ~ VDVolts
Using Application Circuit 5 ~ 20 kHz
Input Signal ≥ 2.5 µS
496
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
PM200CSA060
Intellimod™ Module
Three Phase IGBT Inverter Output
200 Amperes/600 Volts
SATURATION VOLTAGE
CHARACTERISTICS (TYPICAL)
3
VD = 15V
V
= 0V
CIN
= 25oC
T
j
o
= 125
C
T
, (VOLTS)
2
CE(sat)
j
1
SATURATION VOLTAGE V
0
0 100 300 200
COLLECTOR CURRENT, IC, (AMPERES)
SWITCHING TIME VS.
COLLECTOR CURRENT (TYPICAL)
1
10
VCC = 300V
= 15V
V
D
Tj = 25oC
T
= 125oC
, (µ s)
off
, t
on
0
10
SWITCHING TIMES, t
-1
10
10
, (AMPERES)
F
10
DIODE FORWARD CURRENT, -I
10
j
t
off
t
on
1
10
COLLECTOR CURRENT, IC, (AMPERES)
2
10
DIODE FORWARD CHARACTERISTICS
3
V
= 15V
D
Tj = 25oC
o
= 125
C
T
j
2
1
0.4 1.2 2.4
0.8 1.6 2.0
DIODE FORWARD VOLTAGE, VF, (VOLTS)
COLLECTOR-EMITTER SATURATION
VOLTAGE CHARACTERISTICS (TYPICAL)
3
2
, (VOLTS)
CE(sat)
V
1
IC = 200A
V
= 0V
CIN
Tj = 25oC
= 125oC
COLLECTOR-EMITTER SATURATION VOLTAGE
0
0
SUPPLY VOLTAGE, VD, (VOLTS)
SWITCHING TIME VS.
COLLECTOR CURRENT (TYPICAL)
1
10
VCC = 300V
= 15V
V
D
o
= 25
T
C
j
o
= 125
C
, (µ s)
c(off)
3
, t
c(on)
10
SWITCHING TIMES, t
10
10
120
T
j
0
-1
1
10
COLLECTOR CURRENT, IC, (AMPERES)
OVER CURRENT TRIP LEVEL VS.
SUPPLY VOLTAGE (TYPICAL)
o
= 25
T
C
j
10
T
j
20
22 18 16 14 12
t
c(off)
t
c(on)
2
3
10
100
300
200
, (AMPERES)
C
100
COLLECTOR CURRENT, I
10
, (µ S)
rr
-1
10
REVERSE RECOVERY TIME, t
-2
10
120
100
OUTPUT CHARACTERISTICS
(TYPICAL)
Tj = 25oC
= 15V
V
CIN
15
VD = 17V
01203
COLLECTOR-EMITTER VOLTAGE, VCE, (VOLTS)
REVERSE RECOVERY CURRENT VS.
COLLECTOR CURRENT (TYPICAL)
0
I
rr
t
rr
VCC = 300V
= 15V
V
D
T
= 25
j
= 125oC
T
j
1
10
EMITTER CURRENT, IE, (AMPERES)
OVER CURRENT TRIP LEVEL
TEMPERATURE DEPENDENCY (TYPICAL)
= 15V
V
D
2
10
13
2
10
, (AMPERES)
rr
1
10
o
C
REVERSE RECOVERY CURRENT, I
0
10
3
10
80
60
40
80
60
20
10
OVER CURRENT TRIP LEVEL % (NORMALIZED)
0
12 01 4 1 6 1 8 2 0
SUPPLY VOLTAGE, VD, (VOLTS)
40
OVER CURRENT TRIP LEVEL % (NORMALIZED)
0
0 50 100 150 -50
JUNCTION TEMPERATURE, Tj, (oC)
497
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
PM200CSA060
Intellimod™ Module
Three Phase IGBT Inverter Output
200 Amperes/600 Volts
FAULT OUTPUT PULSE WIDTH VS.
TEMPERATURE (TYPICAL)
120
= 15V
V
D
100
80
60
40
FAULT OUTPUT PULSE WIDTH % (NORMALIZED)
0
-50 0 50 100 150
JUNCTION TEMPERATURE, Tj, (oC)
TRANSIENT THERMAL
IMPEDANCE CHARACTERISTICS
1
10
0
10
, (NORMALIZED VALUE)
-1
th(j-c)
10
-2
10
SINGLE PULSE
STANDARD VALUE = R
-3
10
TRANSIENT IMPEDANCE, Z
-3
10
(FWDi)
th(j-c)D
-2
10
-1
10
TIME, (s)
= 0.35oC/W
0
10
CONTROL SUPPLY VOLTAGE TRIP-RESET
LEVEL TEMPERATURE DEPENDENCY
15
14
13
, (VOLTS)
r
, UV
t
12
UV
UV TRIP-RESET LEVEL,
11
0
1
10
(TYPICAL)
UV
t
UV
r
-50 150 05 0100
JUNCTION TEMPERATURE, Tj, (oC)
1
10
0
10
, (NORMALIZED VALUE)
-1
th(j-c)
10
-2
10
-3
10
TRANSIENT IMPEDANCE, Z
10
TRANSIENT THERMAL
IMPEDANCE CHARACTERISTICS
SINGLE PULSE
STANDARD VALUE = R
-3
(IGBT)
th(j-c)Q
-2
10
-1
10
TIME, (s)
= 0.21oC/W
0
10
1
10
498