PM200CLA120
V
CC
S
I
GND GND
OUT
F
O
IN
OT
V
CC
S
I
GND GND
OUT
F
O
IN
OT
V
CC
S
I
GND GND
OUT
F
O
IN
OT
V
CC
S
I
GND GND
OUT
F
O
IN
OT
P U V W N
V
CC
S
I
GND GND
OUT
F
O
IN
OT
V
CC
S
I
GND GND
OUT
F
O
IN
OT
U
N
V
WPC
W
P
W
PFO
V
WP1
V
UN1
V
VPC
V
P
V
PFO
V
VP1
V
UPC
U
P
U
PFO
V
UP1
V
UNC
U
NFO
V
N
V
VN1
V
VNC
V
NFO
W
N
V
WN1
V
WNC
W
NFO
17 VUNC
14 UPFO
11 U
8 W
2
P
6 P
5
N
3 N
7
W
9
V
10
V
12
U
1
N
4
P
16
VUP1
15 UP
18 UNFO
13 VUPC
35 WN
32 VWP1
29 VWPC
26 VNFO
20 VUN1
24 VVP1
23 VP
21 VVPC
25 VVNC
27 VN
28 VVN1
30 WPFO
19 UN
22 VPFO
34 WNFO
33 VWNC
36 VWN1
31 WP
TERMINAL CODE
K (8 PLACES)
R
(12 PLA
CES)
A
N
D
L M
L M L J
J
1 2 3 4 5 6
12 11 10 9 8 7
Q
AB AB
AD
AC
Y
AE
AB
H
H
H
Z
P
V
W
U
AA
13
21
28
29
36
20
F
G
S
E
C
T
J
AF
X
Y
B
Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Intellimod™ L-Series
Three Phase
IGBT Inverter
200 Amperes/1200 Volts
Description:
Powerex Intellimod™ Intelligent
Power Modules are isolated base
modules designed for power
switching applications operating
at frequencies to 20kHz. Built-in
control circuits provide optimum
gate drive and protection for the
IGBT and free-wheel diode
power devices.
Features:
£ Complete Output Power
Circuit
£ Gate Drive Circuit
£ Protection Logic
– Short Circuit
– Over Temperature
Using On-chip
Temperature Sensing
– Under Voltage
£ Low Loss Using 5th
Generation IGBT Chip
£ Low EMI/RFI
Applications:
£ Inverters
£ UPS
£ Motion/Servo Control
£ Power Supplies
Ordering Information:
Example: Select the complete
part number from the table below
-i.e. PM200CLA120 is a 1200V,
200 Ampere Intellimod™ Intelligent
Power Module.
Type Current Rating V
Amperes Volts (x 10)
PM 200 120
CES
1 Rev. 12/05
Outline Drawing and Circuit Diagram
Dimensions Inches Millimeters
A 6.77 172.0
B 5.90 150.0
C 5.39 137.0
D 6.38 162.0
E 4.84 123.0
F 4.33 110.0
G 3.90 99.0
H 1.97 50.0
J 0.236 6.0
K 5.5 Metric M5.5
L 0.866 22.0
M 1.10 28.0
N 0.55 14.0
P 0.945 24.0
Q 0.43 11.0
R M6 Metric M6
Dimensions Inches Millimeters
S 0.217 5.5
T 0.79 20.0
U 0.08 2.0
V 0.67 17.0
W 0.62 15.8
X 0.025 Sq. Sq. 0.64
Y 0.1 Dia Dia. 2.5
Z 1.40 35.5
AA 1.44 36.6
AB 0.36 9.08
AC 0.10 2.54
AD 0.40 10.16
AE 0.127 3.22
AF 0.53 13.5
AG 0.256 6.5
Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
PM200CLA120
Intellimod™ L-Series
Three Phase IGBT Inverter
200 Amperes/1200 Volts
Absolute Maximum Ratings, Tj = 25°C unless otherwise specified
Characteristics Symbol PM200CLA120 Units
Power Device Junction Temperature Tj -20 to 150 °C
Storage Temperature T
-40 to 125 °C
stg
Mounting Torque, M5 Mounting Screws — 31 in-lb
Mounting Torque, M6 Main Terminal Screws — 40 in-lb
Module Weight (Typical) — 1250 Grams
Supply Voltage, Surge (Applied between P - N) V
Self-protection Supply Voltage Limit (Short Circuit protection Capability)* V
CC(surge)
CC(prot.)
Isolation Voltage, AC 1 minute, 60Hz Sinusoidal V
*VD = 13.5 ~ 16.5V, Inverter Part, Tj = 125°C
1000 Volts
800 Volts
2500 Volts
ISO
IGBT Inverter Sector
Collector-Emitter Voltage (VD = 15V, V
Collector Current (TC = 25°C) ±IC 200 Amperes
Peak Collector Current (TC = 25°C) ±ICP 400 Amperes
Collector Dissipation (TC = 25°C) PC 1041 Watts
= 15V) V
CIN
1200 Volts
CES
Control Sector
Supply Voltage (Applied between V
V
WP1-VWPC
, V
UN1-VUNC
, V
UP1-VUPC
WN1-VWNC
Input Voltage (Applied between UP-V
UN-V
UNC
, VN-V
VNC
, WN-V
WNC
)
Fault Output Supply Voltage (Applied between U
W
PFO-VWPC
Fault Output Sink Current at U
, U
NFO-VUNC
, V
NFO-VVNC
PFO
, V
, VN1-VNC)
, VP-V
UPC
, W
, W
PFO
, V
NFO-VWNC
PFO
VP1-VVPC
, WP-V
VPC
PFO-VUPC
)
, U
NFO
, VD 20 Volts
, V
WPC
, V
, V
PFO-VVPC
, W
NFO
, VFO 20 Volts
Terminals IFO 20 mA
NFO
20 Volts
CIN
2 Rev. 12/05
Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
PM200CLA120
Intellimod™ L-Series
Three Phase IGBT Inverter
200 Amperes/1200 Volts
Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified
Characteristics Symbol Test Conditions Min. Typ. Max. Units
IGBT Inverter Sector
Collector-Emitter Cutoff Current I
VCE = V
Diode Forward Voltage VEC -IC = 200A, V
Collector-Emitter Saturation Voltage V
Tj = 25°C
VD = 15V, V
Tj = 125°C
Inductive Load Switching Times ton 0.5 1.0 2.5 µs
trr VD = 15V, V
t
t
t
VCE = V
CES
VD = 15V, V
CE(sat)
VCC = 600V, IC = 200A — 0.4 1.0 µs
C(on)
Tj = 125°C — 2.3 3.5 µs
off
— 0.7 1.2 µs
C(off)
CES
CES
, V
= 15V, Tj = 25°C — — 1.0 mA
CIN
, V
= 15V, Tj = 125°C — — 10 mA
CIN
= 15V, VD = 15V — 2.8 3.9 Volts
CIN
= 0V, IC = 200A, — 1.8 2.3 Volts
CIN
= 0V, IC = 200A, — 1.9 2.4 Volts
CIN
= 0 1 15V — 0.5 0.8 µs
CIN
Control Sector
Short Circuit Trip Level SC -20°C ≤ Tj ≤ 125°C, VD = 15V 400 — — Amperes
Short Circuit Current Delay Time t
Over Temperature Protection OT Trip Level 135 145 — °C
(Detect Tj of IGBT Chip) OTR Reset Level — 125 — °C
Supply Circuit Under-voltage Protection UV Trip Level 11.5 12.0 12.5 Volts
(-20 ≤ Tj ≤ 125°C) UVR Reset Level — 12.5 — Volts
Circuit Current ID Upper Arm VD = 15V, V
Lower Arm VD = 15V, V
Input ON Threshold Voltage V
Input OFF Threshold Voltage V
Fault Output Current* I
I
Fault Output Pulse Width* tFO VD = 15V 1.0 1.8 — ms
*Fault output is given only when the internal SC, OT and UV protection of either upper or lower arms is tripped.
VD = 15V — 0.2 — µs
off(SC)
= 15V — 11 18 mA
CIN
= 15V — 11 18 mA
CIN
Applied between UP-V
th(on)
WP-V
th(off)
VD = 15V, VFO = 15V — — 0.01 mA
FO(H)
VD = 15V, VFO = 15V — 10 15 mA
FO(L)
WPC
, UN-V
UNC
, VN-V
UPC
, VP-V
VNC
, 1.2 1.5 1.8 Volts
VPC
, WN-V
1.7 2.0 2.3 Volts
WNC
3 Rev. 12/05
Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
PM200CLA120
Intellimod™ L-Series
Three Phase IGBT Inverter
200 Amperes/1200 Volts
Thermal Characteristics
Characteristics Symbol Test Conditions Min. Typ. Max. Units
Junction to Case Thermal Resistance R
R
Contact Thermal Resistance R
Thermal Grease Applied
Note 1: If you use this value, R
should be measured just under the chips.
th(f-a)
IGBT (Per 1/6 Module) (Note 1) — — 0.12 °C/Watt
th(j-c)Q
FWDi (Per 1/6 Module) (Note 1) — — 0.20 °C/Watt
th(j-c)D
Case to Fin Per Module, — — 0.014 °C/Watt
th(c-f)
Recommended Conditions for Use
Characteristic Symbol Condition Value Units
Supply Voltage VCC Applied across P-N Terminals ≤ 800 Volts
Control Supply Voltage* VD Applied between V
V
Input ON Voltage V
Input OFF Voltage V
PWM Input Frequency f
Arm Shoot-through Blocking Time t
*With ripple satisfying the following conditions: dv/dt swing ≤ ±5V/µs, Variation ≤ 2V peak to peak.
CIN(on)
CIN(off)
PWM
DEAD
WP1-VWPC, VUN1-VUNC, VVN1-VVNC, VWN1-VWNC
Applied between UP-V
VN-V
VNC
, VP-V
VPC
— ≤ 20 kHz
Input Signal ≥ 3.0 µs
UP1-VUPC
, WN-V
UPC
WNC
, V
VP1-VVPC
, UN-V
, WP-V
, 15.0 ± 1.5 Volts
, ≤ 0.8 Volts
UNC
≥ 9.0 Volts
WPC
4 Rev. 12/05
Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
120
40
0
80
240
160
200
VCC = 600V
VD = 15V
Tj = 25°C
Tj = 125°C
VCC = 600V
VD = 15V
Tj = 25°C
Tj = 125°C
VCC = 600V
VD = 15V
Tj = 25°C
Tj = 125°C
COLLECTOR CURRENT, -IC, (AMPERES)
REVERSE RECOVERY CURRENT, I
rr
, (AMPERES)
REVERSE RECOVERY TIME,
t
rr
, (s)
10
3
10
1
10
2
10
2
10
1
10
3
10
0
10
1
10
2
10
-1
10
-2
10
3
COLLECTOR CURRENT, -I
C
, (AMPERES)
COLLECTOR CURRENT, IC, (AMPERES)
SWITCHING LOSS, E
SW(on)
, (mJ/PULSE)
10
2
10
1
10
1
10
2
10
0
10
3
10
2
10
1
10
1
10
2
10
0
10
3
SWITCHING LOSS (ON) VS.
COLLECTOR CURRENT
(TYPICAL - INVERTER PART)
COLLECTOR CURRENT, IC, (AMPERES)
SWITCHING LOSS, E
SW(off)
, (mJ/PULSE)
SWITCHING LOSS (OFF) VS.
COLLECTOR CURRENT
(TYPICAL - INVERTER PART)
REVERSE RECOVERY CHARACTERISTICS
(TYPICAL - INVERTER PART)
EMITTER-COLLECTOR VOLTAGE, VEC, (VOLTS)
COLLECTOR CURRENT, -I
C
, (AMPERES)
FREE-WHEEL DIODE
FORWARD CHARACTERISTICS
(TYPICAL - INVERTER PART)
0 2.0 3.0 2.5 1.5 1.0 0.5
10
3
10
2
10
1
VD = 15V
Tj = 25°C
Tj = 125°C
SUPPLY VOLTAGE, VD, (VOLTS)
COLLECTOR-EMITTER
SATURATION VOLTAGE,
V
CE(sat)
, (VOLTS)
COLLECTOR-EMITTER SATURATION VOLTAGE
VS. SUPPLY VOLTAGE CHARACTERISTICS
(TYPICAL - INVERTER PART)
12 16 18 17
IC = 200A
Tj = 25°C
Tj = 125°C
15 14 13 0 160 240 200 120 80 40
2.0
1.5
1.0
0.5
0
REVERSE RECOVERY CHARACTERISTICS
(TYPICAL - INVERTER PART)
COLLECTOR-EMITTER VOLTAGE, VCE, (VOLTS)
COLLECTOR CURRENT, I
C
, (AMPERES)
OUTPUT CHARACTERISTICS
(TYPICAL - INVERTER PART)
0 0.5 1.0 1.5 2.0
VD = 17V
15
13
Tj = 25°C
10
1
10
2
10
3
10
-1
COLLECTOR CURRENT, IC, (AMPERES)
SWITCHING TIMES, t
on
, (µ s)
SWITCHING TIME VS.
COLLECTOR CURRENT
(TYPICAL - INVERTER PART)
10
0
10
1
COLLECTOR-CURRENT, IC, (AMPERES)
COLLECTOR-EMITTER
SATURATION VOLTAGE, V
CE(sat)
, (VOLTS)
COLLECTOR-EMITTER
SATURATION VOLTAGE CHARACTERISTICS
(TYPICAL - INVERTER PART)
2.0
1.5
1.0
0.5
0
VD = 15V
Tj = 25°C
Tj = 125°C
INDUCTIVE LOAD
INDUCTIVE LOAD
INDUCTIVE LOAD
VCC = 600V
VD = 15V
T
j
= 25°C
T
j
= 125oC
INDUCTIVE LOAD
VCC = 600V
VD = 15V
T
j
= 25°C
T
j
= 125oC
INDUCTIVE LOAD
PM200CLA120
Intellimod™ L-Series
Three Phase IGBT Inverter
200 Amperes/1200 Volts
5 Rev. 12/05
Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
CIRCUIT CURRENT VS. FREQUENCY
CHARACTERISTICS
(TYPICAL)
CIRCUIT CURRENT, I
D
,(mA)
10
1
10
2
10
3
10
-1
COLLECTOR CURRENT, IC, (AMPERES)
SWITCHING TIMES, t
c(on)
, (µ s)
SWITCHING TIME VS.
COLLECTOR CURRENT
(TYPICAL - INVERTER PART)
10
0
10
1
10
1
10
2
10
3
10
-1
COLLECTOR CURRENT, IC, (AMPERES)
SWITCHING TIMES, t
c(off)
, (µ s)
SWITCHING TIME VS.
COLLECTOR CURRENT
(TYPICAL - INVERTER PART)
10
0
10
1
10
1
10
2
10
3
10
-1
COLLECTOR CURRENT,
I
C
, (AMPERES)
SWITCHING TIMES, t
off
, (µ s)
SWITCHING TIME VS.
COLLECTOR CURRENT
(TYPICAL - INVERTER PART)
10
0
10
1
VD = 15V
T
j
= 25C
0
10
30
20
60
50
40
FREQUENCY, fC, (kHz)
0 5 10 15 25 20
N-SIDE
OR
P-SIDE
VCC = 600V
VD = 15V
T
j
= 25°C
T
j
= 125oC
INDUCTIVE LOAD
VCC = 600V
VD = 15V
T
j
= 25°C
T
j
= 125oC
INDUCTIVE LOAD
VCC = 600V
VD = 15V
T
j
= 25°C
T
j
= 125oC
INDUCTIVE LOAD
Single Pulse
TC = 25°C
Per Unit Base =
R
th(j-c)
=
0.12°C/W
(IGBT)
TIME, (s)
NORMALIZED TRANSIENT THERMAL IMPEDANCE, Z
th(j-c)
TRANSIENT THERMAL
IMPEDANCE CHARACTERISTICS
(IGBT)
10
0
10
-5
10
-4
10
-3
10
-1
10
-2
10
-3
10
-3
10
-2
10
-1
10
0
10
1
10
-1
10
-2
10
-3
Z
th
= R
th
• (NORMALIZED VALUE)
Single Pulse
TC = 25°C
Per Unit Base =
R
th(j-c)
=
0.20°C/W
(FWDi)
TIME, (s)
NORMALIZED TRANSIENT THERMAL IMPEDANCE, Z
th(j-c)
TRANSIENT THERMAL
IMPEDANCE CHARACTERISTICS
(FWDi)
10
0
10
-5
10
-4
10
-3
10
-1
10
-2
10
-3
10
-3
10
-2
10
-1
10
0
10
1
10
-1
10
-2
10
-3
Z
th
= R
th
• (NORMALIZED VALUE)
PM200CLA120
Intellimod™ L-Series
Three Phase IGBT Inverter
200 Amperes/1200 Volts
6 Rev. 12/05