PM150RL1A060
V
CC
SIGND GND
OUT
F
O
IN
OT
V
CC
SIGND GND
OUT
F
O
IN
OT
V
CC
SIGND GND
OUT
F
O
IN
OT
V
CC
SIGND GND
OUT
F
O
IN
OT
PU
Br
VWNB
V
CC
SIGND GND
OUT
F
O
IN
OT
V
CC
SIGND GND
OUT
F
O
IN
OT
V
CC
SIGND GND
OUT
F
O
IN
OT
U
N
F
O
V
NC
W
N
VN1V
N
V
WPC
W
P
W
FO
V
WP1
V
VPC
V
P
V
FO
V
VP1
V
UPC
U
P
U
FO
V
UP1
1.5k 1.5k1.5k1.5k
AD
AE
Z
T
AA
C
X
N
P
B U V W
1 5 9 19
19 FO
17 VN
14 VN1
11 W P
8 VVP1
2 UFO
6 VFO
5 VVPC
3 UP
7 VP
9 VWPC
10 W FO
12 VWP1
1 VUPC
4 VUP1
16 UN
15 Br
18 W
N
13 VNC
TERMINAL
CODE
Q
R
V
Y
Y
L
W
P A
DE
GF
H J J J
K
K
K
K
U
L
U U
S
N
M
B
AB
(6 PLACES)
AC
(2 PLACES)
AF
AG
(2 PLACES)
F
Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272
www.pwrx.com
Outline Drawing and Circuit Diagram
Dimensions Inches Millimeters
A 4.72 120.0
B 2.17 55.0
C 0.63 16.0
D 4.17 106.0
E 0.28 7.0
F 0.78 19.75
G 2.62 66.5
H 0.13 3.25
J 0.63 16.0
K 0.08 2.0
L 0.47 12.0
M 1.08 27.5
N 0.57 13.5
P 0.43 11.0
Q 0.42 10.75
R 1.29 32.75
Intellimod™ L1-Series
Three Phase
IGBT Inverter + Brake
150 Amperes/600 Volts
Description:
Powerex Intellimod™ Intelligent
Power Modules are isolated base
modules designed for power
switching applications operating
at frequencies to 20kHz. Built-in
control circuits provide optimum
gate drive and protection for the
IGBT and free-wheel diode
power devices.
Features:
£ Complete Output Power
Circuit
£ Gate Drive Circuit
£ Protection Logic
– Short Circuit
– Over Temperature
Using On-chip
Temperature Sensing
– Under Voltage
£ Low Loss Using Full Gate
CSTBT™ IGBT Chip
Applications:
£ Inverters
£ UPS
£ Motion/Servo Control
£ Power Supplies
Ordering Information:
Example: Select the complete
part number from the table below
-i.e. PM150RL1A060 is a 600V,
150 Ampere Intellimod™ Intelligent
Power Module.
Type Current Rating V
Amperes Volts (x 10)
PM 150 60
CES
Dimensions Inches Millimeters
S 0.46 11.75
T 0.86+0.04/0.02 22.0+1.0/-0.5
U 0.91 23.0
V 0.57 14.5
W 1.26 32.0
X 1.24 31.5
Y 0.69 17.5
Z Screw Depth 12
AA 0.51 13.0
AB M5 Metric M5
AC 0.22 Dia. 5.5 Dia.
AD 0.28 7.0
AE 0.12 3.0
AF 0.02 Sq. 0.5 Sq.
AG 0.10 Dia. 2.5 Dia.
03/10 Rev. 1
1
Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com
Y
BOTTOM VIEW
X
PM150RL1A060
Intellimod™ L1-Series
Three Phase IGBT Inverter + Brake
150 Amperes/600 Volts
Absolute Maximum Ratings, Tj = 25°C unless otherwise specied
Characteristics Symbol PM150RL1A060 Units
Power Device Junction Temperature Tj -20 to 150 °C
Storage Temperature T
-40 to 125 °C
stg
Mounting Torque, M5 Mounting Screws — 31 in-lb
Mounting Torque, M5 Main Terminal Screws — 31 in-lb
Module Weight (Typical) — 380 Grams
Supply Voltage, Surge (Applied between P - N) V
Self-protection Supply Voltage Limit (Short Circuit protection Capability)* V
CC(surge)
CC(prot.)
Isolation Voltage, AC 1 minute, 60Hz Sinusoidal V
500 Volts
400 Volts
2500 Volts
ISO
IGBT Inverter Sector
Collector-Emitter Voltage (VD = 15V, V
Collector Current (TC = 25°C) (Note 1) ±IC 150 Amperes
Peak Collector Current (TC = 25°C) ±ICP 300 Amperes
Collector Dissipation (TC = 25°C) (Note 1) PC 500 Watts
= 15V) V
CIN
600 Volts
CES
IGBT Brake Sector
Collector-Emitter Voltage (VD = 15V, V
Collector Current (TC = 25°C) (Note 1) ±IC 75 Amperes
Peak Collector Current (TC = 25°C) ±ICP 150 Amperes
Collector Dissipation (TC = 25°C) (Note 1) PC 328 Watts
Diode Forward Current IF 75 Amperes
Diode Rated DC Reverse Voltage (TC = 25°C) V
= 15V) V
CIN
600 Volts
CES
600 Volts
R(DC)
Control Sector
Supply Voltage (Applied between V
UP1-VUPC
Input Voltage (Applied between UP-V
Fault Output Supply Voltage VFO 20 Volts
(Applied between UFO-V
UPC
, VFO-V
VPC
Fault Output Current (UFO, VFO, WFO, FO Terminals) IFO 20 mA
*VD = 13.5 ~ 16.5V, Inverter Part, Tj = 125°C
UPC
, V
, VP-V
, WFO-V
VP1-VVPC
VPC
, WP-V
WPC
, V
WP1-VWPC
WPC
, FO-VNC)
, VN1-VNC) VD 20 Volts
, UN- VN- WN-Br-VNC) V
Note 1: TC (under the chip) Measurement Point
20 Volts
CIN
Arm UP VP WP UN VN WN Br
Axis IGBT FWDi IGBT FWDi IGBT FWDi IGBT FWDi IGBT FWDi IGBT FWDi IGBT FWDi
X 27.8 27.8 65.5 65.5 87.5 87.5 38.8 38.8 54.5 54.5 76.5 76.5 17.7 18.5
Y -8.4 -1.6 -8.4 -0.2 -8.4 -0.2 8.0 -0.4 8.0 -0.4 8.0 -0.4 -10.2 4.0
2
03/10 Rev. 1
Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com
PM150RL1A060
Intellimod™ L1-Series
Three Phase IGBT Inverter + Brake
150 Amperes/600 Volts
Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specied
Characteristics Symbol Test Conditions Min. Typ. Max. Units
IGBT Inverter Sector
Collector-Emitter Saturation Voltage V
T
V
T
Diode Forward Voltage VEC -IC = 150A, V
Inductive Load Switching Times ton 0.3 0.8 2.0 µs
t
t
t
t
Collector-Emitter Cutoff Current I
V
V
CE(sat)
V
rr
V
C(on)
T
off
— 0.3 1.0 µs
C(off)
V
CES
= 15V, V
D
= 15V, V
D
CE
= V
CE
= 0V, IC = 150A, — 1.75 2.35 Volts
CIN
= 25°C
j
= 0V, IC = 150A, — 1.75 2.35 Volts
CIN
= 125°C
j
= 15V, VD = 15V — 1.7 2.8 Volts
CIN
= 15V, V
D
= 300V, IC = 150A — 0.4 1.0 µs
CC
= V
CES
CES
= 0 ⇔ 15V — 0.4 0.8 µs
CIN
= 125°C — 1.0 2.3 µs
j
, VD = 15V, Tj = 25°C — — 1.0 mA
, VD = 15V, Tj = 125°C — — 10 mA
IGBT Brake Sector
Collector-Emitter Saturation Voltage V
T
V
T
Forward Voltage VFM I
Collector-Emitter Cutoff Current I
V
V
CE(sat)
V
CES
CE
D
D
CE
= V
= 15V, V
= 15V, V
= V
CES
= 0V, IC = 75A, — 1.75 2.35 Volts
CIN
= 25°C
j
= 0V, IC = 75A, — 1.75 2.35 Volts
CIN
= 125°C
j
= 75A — 1.7 2.8 Volts
F
, VD = 15V, Tj = 25°C — — 1.0 mA
CES
, VD = 15V, Tj = 125°C — — 10 mA
Control Sector
Circuit Current ID V
V
Input ON Threshold Voltage V
Input OFF Threshold Voltage V
Applied between UP-V
th(on)
VP-V
th(off)
Short Circuit Trip Level SC Inverter Part 300 — — Amperes
(-20°C ≤ Tj ≤ 125°C, VD = 15V) Brake Part 150 — — Amperes
Short Circuit Current Delay Time t
V
off(SC)
Over Temperature Protection OT Trip Level 135 — — °C
(Detect Tj of IGBT Chip) OT
Reset Level — 20 — °C
(hys)
Supply Circuit Under-voltage Protection UV Trip Level 11.5 12.0 12.5 Volts
(-20 ≤ Tj ≤ 125°C) UVR Reset Level — 12.5 — Volts
Fault Output Current* I
I
V
FO(H)
V
FO(L)
Fault Output Pulse Width* tFO V
*Fault output is given only when the internal SC, OT and UV protections schemes of either upper or lower arm device operates to protect it.
= 15V, V
D
= 15V, V
D
, WP-V
VPC
= 15V, VN1-VNC — 8 16 mA
CIN
= 15V, V
CIN
WPC
= 15V — 0.2 — µs
D
= 15V, V
D
= 15V, V
D
= 15V 1.0 1.8 — ms
D
XP1-VXPC
, UN- VN- WN-Br-VNC 1.7 2.0 2.3 Volts
= 15V — — 0.01 mA
CIN
= 15V — 10 15 mA
CIN
— 2 4 mA
, 1.2 1.5 1.8 Volts
UPC
03/10 Rev. 1
3
Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com
PM150RL1A060
Intellimod™ L1-Series
Three Phase IGBT Inverter + Brake
150 Amperes/600 Volts
Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specied
Characteristics Symbol Test Conditions Min. Typ. Max. Units
Thermal Characteristics, Tj = 25°C unless otherwise specied
Characteristic Symbol Condition Min. Typ. Max. Units
Junction to Case Thermal Resistance R
Inverter Part R
Junction to Case Thermal Resistance R
Brake Part R
Contact Thermal Resistance R
IGBT (Per 1 Element) (Note 1) — — 0.25* °C/Watt
th(j-c)Q
FWDi (Per 1 Element) (Note 1) — — 0.41* °C/Watt
th(j-c)D
IGBT (Note 1) — — 0.38* °C/Watt
th(j-c)Q
FWDi (Note 1) — — 0.64* °C/Watt
th(j-c)D
Case to Fin Per Module, — — 0.038 °C/Watt
th(c-f)
Thermal Grease Applied (Note 1)
Recommended Conditions for Use
Characteristic Symbol Condition Value Units
Supply Voltage VCC Applied across P-N Terminals ≤400 Volts
Control Supply Voltage** VD Applied between V
V
Input ON Voltage V
Input OFF Voltage V
PWM Input Frequency f
Arm Shoot-through Blocking Time t
* If you use this value, R
** With ripple satisfying the following conditions: dv/dt swing ≤ ±5V/µs, Variation ≤ 2V peak to peak.
should be measured just under the chips.
th(f-a)
Applied between UP-V
CIN(on)
VP-V
CIN(off)
— ≤20 kHz
PWM
Input Signal ≥2.0 µs
DEAD
VP1-VVPC
VPC
, V
WP1-VWPC, VN1-VNC
, WP-V
, UN- VN- WN-Br-VNC ≥9.0 Volts
WPC
UP1-VUPC
, 15.0 ±1.5 Volts
, ≤0.8 Volts
UPC
4
03/10 Rev. 1
Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com
VCC = 300V
V
D
= 15V
INDUCTIVE LOAD
Tj = 25°C
T
j
= 125°C
COLLECTOR RECOVERY CURRENT, -IC, (AMPERES)
REVERSE RECOVERY CURRENT, I
rr
, (AMPERES)
REVERSE RECOVERY TIME, t
rr
, (s)
0.8
0.6
0.4
0.2
0
COLLECTOR CURRENT, IC, (AMPERES)
SWITCHING LOSS, E
on
, (mJ/PULSE)
SWITCHING LOSS (ON) VS.
COLLECTOR CURRENT
(TYPICAL - INVERTER PART)
COLLECTOR CURRENT, IC, (AMPERES)
SWITCHING LOSS, E
off
, (mJ/PULSE)
SWITCHING LOSS (OFF) VS.
COLLECTOR CURRENT
(TYPICAL - INVERTER PART)
REVERSE RECOVERY CHARACTERISTICS
(TYPICAL - INVERTER PART)
EMITTER-COLLECTOR VOLTAGE, VEC, (VOLTS)
COLLECTOR RECOVERY CURRENT, -I
C
, (AMPERES)
FREE-WHEEL DIODE
FORWARD CHARACTERISTICS
(TYPICAL - INVERTER PART)
0 2.01.51.00.5
10
3
10
2
10
1
10
0
VD = 15V
Tj = 25°C
T
j
= 125°C
COLLECTOR-CURRENT, IC, (AMPERES)
COLLECTOR-EMITTER
SATURATION VOLTAGE, V
CE(sat)
, (VOLTS)
COLLECTOR-EMITTER
SATURATION VOLTAGE CHARACTERISTICS
(TYPICAL - INVERTER PART)
0 80 200120 160
VD = 15V
Tj = 25°C
T
j
= 125°C
40
2.0
1.5
1.0
0.5
0
SUPPLY VOLTAGE, VD, (VOLTS)
COLLECTOR-EMITTER
SATURATION VOLTAGE, V
CE(sat)
, (VOLTS)
COLLECTOR-EMITTER SATURATION VOLTAGE
VS. SUPPLY VOLTAGE CHARACTERISTICS
(TYPICAL - INVERTER PART)
12 16 1817
IC = 150A
T
j
= 25°C
151413
2.4
2.2
2.0
1.8
1.4
1.6
1.2
1.0
REVERSE RECOVERY CHARACTERISTICS
(TYPICAL - INVERTER PART)
COLLECTOR-EMITTER VOLTAGE, V
CE(sat)
, (VOLTS)
COLLECTOR CURRENT, I
C
, (AMPERES)
OUTPUT CHARACTERISTICS
(TYPICAL - INVERTER PART)
0 0.5 1.0 1.5 2.0
0
VD = 17V
15
13
Tj = 25°C
20
40
180
100
120
140
160
80
60
COLLECTOR RECOVERY CURRENT, -IC, (AMPERES)
SWITCHING LOSS, E
rr
, (mJ/PULSE)
SWITCHING RECOVERY
LOSS CHARACTERISTICS
(TYPICAL - INVERTER PART)
0 40 80 200120 160
COLLECTOR RECOVERY CURRENT, -IC, (AMPERES)
0 40 80 200120 160
VCC = 300V
V
D
= 15V
INDUCTIVE LOAD
Tj = 25°C
T
j
= 125°C
80
60
40
20
0
10
6
2
0
0 40 80 200120 160
VCC = 300V
V
D
= 15V
INDUCTIVE LOAD
Tj = 25°C
T
j
= 125°C
10
4 4
6
8 8
2
0
0 40 80 200120 160
VCC = 300V
V
D
= 15V
INDUCTIVE LOAD
Tj = 25°C
T
j
= 125°C
VCC = 300V
V
D
= 15V
INDUCTIVE LOAD
Tj = 25°C
T
j
= 125°C
5
4
2
1
3
0
0 40 80 200120 160
Tj = 25°C
T
j
= 125°C
PM150RL1A060
Intellimod™ L1-Series
Three Phase IGBT Inverter + Brake
150 Amperes/600 Volts
03/10 Rev. 1
5
Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com
10
0
10
1
10
3
10
2
10
-2
COLLECTOR CURRENT, IC, (AMPERES)
SWITCHING TIME, t
c(on)
, (µs)
SWITCHING TIME (ON) VS.
COLLECTOR CURRENT
(TYPICAL - INVERTER PART)
10
-1
10
0
10
0
10
1
10
3
10
2
10
-2
COLLECTOR CURRENT, IC, (AMPERES)
SWITCHING TIME, t
c(off)
, (µs)
SWITCHING TIME (OFF) VS.
COLLECTOR CURRENT
(TYPICAL - INVERTER PART)
10
-1
10
0
10
0
10
1
10
3
10
2
10
-2
COLLECTOR CURRENT, IC, (AMPERES)
SWITCHING TIME, t
off
, (µs)
SWITCHING TIME (OFF) VS.
COLLECTOR CURRENT
(TYPICAL - INVERTER PART)
10
-1
10
0
SC (SC OF T
j
= 25°C IS NORMALIZED 1)
SHORT CIRCUIT TRIP LEVEL
CHARACTERISTICS
(TYPICAL - INVERTER PART)
CIRCUIT FREQUENCY, fC, (kHz)
CIRCUIT CURRENT, I
D
, (mA)
CIRCUIT CURRENT VS.
CARRIER FREQUENCY CHARACTERISTICS
(N-SIDE - INVERTER PART)
0 2520155 10
60
50
30
40
20
10
0
60
50
30
40
20
10
0
CIRCUIT FREQUENCY, fC, (kHz)
CIRCUIT CURRENT, I
D
, (mA)
CIRCUIT CURRENT VS.
CARRIER FREQUENCY CHARACTERISTICS
(P-SIDE - INVERTER PART)
0 25
VD = 15V
Tj = 25°C
T
j
= 125°C
VD = 15V
VD = 15V
Tj = 25°C
T
j
= 125°C
20155 10
JUNCTION TEMPERATURE, Tj, (°C)
SUPPLY CIRCUIT UNDER-VOLTAGE
PROTECTION, UV/UV
r
, (VOLTS)
SUPPLY CIRCUIT UNDER-VOLTAGE
PROTECTION CHARACTERISTICS
(TYPICAL - INVERTER PART)
-50 150
UV
UV
r
100500
20
12
16
8
4
0
JUNCTION TEMPERATURE, Tj, (°C)
-50 150100500
2.0
1.2
1.6
0.8
0.4
0
10
0
10
1
10
3
10
2
10
-1
COLLECTOR CURRENT, IC, (AMPERES)
SWITCHING TIME, t
on
, (µs)
SWITCHING TIME (ON) VS.
COLLECTOR CURRENT
(TYPICAL - INVERTER PART)
10
0
10
1
TIME, (s)
TRANSIENT THERMAL
IMPEDANCE CHARACTERISTICS
(IGBT & FWDi - INVERTER PART)
10
1
10
-1
10
-2
10
-3
10
0
10
1
10
0
10
-1
10
-2
Z
th
= R
th
• (NORMALIZED VALUE)
NORMALIZED TRANSIENT THERMAL IMPEDANCE, Z
th(j-c')
Single Pulse
T
C
= 25°C
Per Unit Base =
R
th(j-c)
=
0.25°C/W
(IGBT)
R
th(j-c)
=
0.41°C/W
(FWDi)
VCC = 300V
V
D
= 15V
INDUCTIVE LOAD
Tj = 25°C
T
j
= 125°C
VCC = 300V
V
D
= 15V
INDUCTIVE LOAD
Tj = 25°C
T
j
= 125°C
VCC = 300V
V
D
= 15V
INDUCTIVE LOAD
Tj = 25°C
T
j
= 125°C
VCC = 300V
V
D
= 15V
INDUCTIVE LOAD
Tj = 25°C
T
j
= 125°C
PM150RL1A060
Intellimod™ L1-Series
Three Phase IGBT Inverter + Brake
150 Amperes/600 Volts
6
03/10 Rev. 1
Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 www.pwrx.com
TIME, (s)
TRANSIENT THERMAL
IMPEDANCE CHARACTERISTICS
(IGBT & FWDi - BRAKE PART)
10
1
10
-1
10
-2
10
-3
10
0
10
1
10
0
10
-1
10
-2
Z
th
= R
th
• (NORMALIZED VALUE)
Single Pulse
T
C
= 25°C
Per Unit Base =
R
th(j-c)
=
0.38°C/W
(IGBT)
R
th(j-c)
=
0.64°C/W
(FWDi)
NORMALIZED TRANSIENT THERMAL IMPEDANCE, Z
th(j-c')
COLLECTOR CURRENT, IC, (AMPERES)
COLLECTOR-EMITTER
SATURATION VOLTAGE, V
CE(sat)
, (VOLTS)
COLLECTOR-EMITTER
SATURATION VOLTAGE CHARACTERISTICS
(TYPICAL - BRAKE PART)
0 9060 70 80
VD = 15V
Tj = 25°C
T
j
= 125°C
40 50302010
2.0
1.5
1.0
0.5
0
SUPPLY VOLTAGE, VD, (VOLTS)
COLLECTOR-EMITTER
SATURATION VOLTAGE, V
CE(sat)
, (VOLTS)
COLLECTOR-EMITTER SATURATION VOLTAGE
VS. SUPPLY VOLTAGE CHARACTERISTICS
(TYPICAL - BRAKE PART)
12 18
IC = 75A
Tj = 25°C
T
j
= 125°C
16 17151413
2.4
2.0
2.2
1.6
1.8
1.4
1.2
1.0
COLLECTOR-EMITTER VOLTAGE, V
CE(sat)
, (VOLTS)
COLLECTOR CURRENT, I
C
, (AMPERES) COLLECTOR RECOVERY CURRENT, -I
C
, (AMPERES)
OUTPUT CHARACTERISTICS
(TYPICAL - BRAKE PART)
0 0.5 1.0 1.5 2.0
0
VD = 17V
15
13
Tj = 25°C
10
90
60
70
80
50
30
40
20
EMITTER-COLLECTOR VOLTAGE, VEC, (VOLTS)
FREE-WHEEL DIODE
FORWARD CHARACTERISTICS
(TYPICAL - BRAKE PART)
0 2.52.01.51.00.5
10
3
10
2
10
1
10
0
VD = 15V
Tj = 25°C
T
j
= 125°C
PM150RL1A060
Intellimod™ L1-Series
Three Phase IGBT Inverter + Brake
150 Amperes/600 Volts
03/10 Rev. 1
7
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