POWEREX PM100CBS060 Datasheet

PM100CBS060

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

D

H

B

J

F

14710 15

K

W

U

C

V

F

VNCWNV

O

R

fo

INVCCGND

S

I

GND OUT OT

Rfo = 1.5K OHM

Outline Drawing and Circuit Diagram

Outline Drawing and Circuit Diagram

Dimensions Inches Millimeters

A 4.72 120.0
B 1.97 50.0
C 1.18 30.0
D 0.3 7.0
E 4.17±0.1 106.0±0.3
F 0.94 23.79
G 0.40 10.16
H 0.34 8.5

J 1.54 39.0
K 0.10 2.5
L 0.10 2.54
M 0.98 25.0
N 5.5 Dia. Dia 5.5

A
E

G

G

G

L (11 TYP.)

VUNP

Q

SS

SSR

LABEL

V

N1

N

INVCCGND

S

I

GND OUT OT

U

GND OUT OT

NWVUP

Y

AA

M

N
P

Z

T

W

AC

AB

TERMINAL CODE

1. V

WPC

2. W

P

3. V

WP1

4. V

VPC

5. V

P

6. V

P1

7. V

UPC

8. U

P

9. V

UP1

10. V

NC

11. V

N1

12. W

N

13. V

N

14. U

N

15. F

O

T

X

V

WPC

W

P

INVCCGND

S

I

GND OUT OT

N

INVCCGND

S

I

V

V

WP1

V

VPC

P

INVCCGND

S

I

GND OUT OT

V

UPV

VP1

V

UPC

INVCCGND

S

I

GND OUT OT

UP1

Dimensions Inches Millimeters

Q 0.12 3.0
R 0.59 15.0

S 0.75 19.0
T 0.39 10.0

U 0.24 6.0

V 1.10 28.0

W 0.08 2.0

X 0.26 6.5
Y 0.43 11.0

Z 0.04 1.0
AA 0.03 0.64
AB 0.20 5.0
AC 0.35 9.0

P 0.28 Rad. Rad. 7.0

Intellimod™ Module

MAXISS Series™
Multi AXIS Servo IPM
100 Amperes/600 Volts

Description:

Powerex Intellimod™ Intelligent
Power Modules are isolated base
modules designed for power
switching applications operating
at frequencies to 20kHz. Built-in
control circuits provide optimum
gate drive and protection for the
IGBT and free-wheel diode
power devices.

Features:

□ Complete Output Power

Circuit

□ Gate Drive Circuit
□ Protection Logic

– Short Circuit
– Over Current
– Under Voltage
– Over Temperature by

On-Chip Temperature
Sensor

□ Low Loss Using

4th Generation
IGBT Chip

Applications:

□ Motion Control
□ Servo Control

Ordering Information:

Example: Select the complete
part number from the table below

-i.e. PM100CBS060 is a 600V,
100 Ampere Intellimod™ Intelligent
Power Module.

Type Current Rating V

Amperes Volts (x 10)

PM 100 060

CES

1

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

PM100CBS060
Intellimod™ Module
MAXISS Series™, Multi AXIS Servo IPM

100 Amperes/600 Volts

Absolute Maximum Ratings, Tj = 25°C unless otherwise specified

Characteristics Symbol PM100CBS060 Units

Storage Temperature T
Case Operating Temperature* T

stg

C

-40 to 125 °C

-20 to 100 °C
Mounting Torque, M5 Mounting Screws — 31 in-lb
Mounting Torque, M5 Main Terminal Screws — 31 in-lb
Module Weight (T ypical) — 400 Grams
Supply Voltage Protected by OC and SC (VD = 13.5 - 16.5V, Inverter Part, Tj = 125°C) V
Supply Voltage, Surge (Applied between P - N) V

CC(prot.)

CC(surge)

Isolation Voltage, AC 1 minute, 60Hz Sinusoidal V

ISO

400 Volts
500 Volts

2500 V

rms

IGBT Inverter Sector

Collector-Emitter Voltage (VD = 15V, V
Collector Current, ± (TC = 25°C) I
Peak Collector Current, ± (TC = 25°C) I
Collector Dissipation P
Power Device Junction Temperature T

= 15V) V

CIN

CES

C

CP

C

j

600 Volts
100 Amperes
200 Amperes
568 Watts

-20 to 150 °C

Control Sector

Supply Voltage Applied between (V
Input Voltage Applied between (UP-V

UP1-VUPC

UPC

Fault Output Supply Voltage (Applied between FO and VNC)V
Fault Output Current (Sink Current at FO Terminal) I

* T

Measure Point (Under the Chip)

C

ARM U

P

AXIS IGBT FWDi IGBT FWDi IGBT FWDi IGBT FWDi IGBT FWDi IGBT FWDi
X 83.3 83.3 41.8 41.8 16.8 16.8 70.8 70.8 54.3 54.3 29.3 29.3
Y 4.9 -4.8 4.9 -4.8 4.9 -4.8 -1.2 -10.8 -1.2 -10.8 -1.2 -10.8

, VP-V

, V

VP1-VVPC

VPC

V

P

, V

, WP-V

WPC

BOTTOM VIEW

WP1-VWPC

, UN- VN- WN-VNC)V

, VN1-VNC)V

D

CIN

FO

FO

Y

X

-Y

UNP

W

P

W

V

U

N

20 Volts
20 Volts

VD +0.5 Volts

20 mA

(mm)

V

N

W

N

2

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

PM100CBS060
Intellimod™ Module
MAXISS Series™, Multi AXIS Servo IPM

100 Amperes/600 Volts

Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified

Characteristics Symbol Test Conditions Min. Typ. Max. Units

IGBT Inverter Sector

Collector-Emitter Cutoff Current I

Diode Forward Voltage V
Collector-Emitter Saturation Voltage V

Inductive Load Switching Times t

CES

EC

CE(sat)

on

t

rr

t

C(on)

t

off

t

C(off)

VCE = V

VCE = V

-IC = 100A, VD = 15V, V
VD = 15V, V

, VD = 15V, Tj = 25°C ——1.0 mA

CES

, VD = 15V, Tj = 125°C ——10 mA

CES

= 15V — 2.2 3.3 Volts

CIN

= 0V, IC = 100A, — 1.7 2.3 Volts

CIN

Tj = 25°C

V

= 15V, V

D

= 0V, IC = 100A, — 1.7 2.3 Volts

CIN

Tj = 125°C

0.8 1.2 2.4 µS

VD = 15V, V

= 0 ~ 15V, — 0.15 0.3 µS

CIN

VCC = 300V, IC = 100A, — 0.4 1.0 µS

Tj = 125°C, Inductive Load — 2.4 3.3 µS

— 0.5 1.0 µS

Control Sector

Over Current Trip Level OC Tj = -20°C, VD = 15V ——470 Amperes

Tj = 25°C, VD = 15V 220 290 390 Amperes

Tj = 125°C, VD = 15V 158 ——Amperes
Short Circuit Trip Level SC -20°C ≤ Tj ≤ 125°C, VD = 15V — 360 — Amperes
Over Current Delay Time t

off(OC)

Over Temperature Protection OT T rip Level 135 145 155 °C
(Detect Tj of IGBT Chip) OT

R

Supply Circuit Under Voltage Protection UV Trip Level 11.5 12.0 12.5 Volts
(-20 ≤ Tj ≤ 125°C) UV
Circuit Current I

R

D

VD = 15V, V

VD = 15V, V
Input ON Threshold Voltage V
Input OFF Threshold Voltage V
Fault Output Current I

Minimum Fault Output Pulse Width t

th(on)
th(off)

FO(H)

I

FO(L)

FO

Applied between UP-V

WP-V

VD = 15V — 10 — µS

Reset Level — 125 — °C

Reset Level — 12.5 — Volts

= 15V, VN1-V

CIN

= 15V, V

CIN

, UN, VN, WN-V

WPC

XP1-VXPC

UPC

, VP-V

NC

NC

VPC

— 40 60 mA
— 13 18 mA

, 1.2 1.5 1.8 Volts

1.7 2.0 2.3 Volts
VD = 15V, VFO = 15V ——0.01 mA
VD = 15V, VFO = 15V — 10 15 mA

VD = 15V 1.0 1.8 — mS

3

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

PM100CBS060
Intellimod™ Module
MAXISS Series™, Multi AXIS Servo IPM

100 Amperes/600 Volts

Thermal Characteristics

Characteristic Symbol Condition Min. Typ. Max. Units

Junction to Case Thermal Resistance R

R

Contact Thermal Resistance R

th(j-c´)Q
th(j-c´)F

th(c-f)

Each IGBT* ——0.22** °C/Watt

Each FWDi* ——0.36** °C/Watt
Case to Fin Per Module, ——0.046 °C/Watt
Thermal Grease Applied

*TC measured point is just under the chips.
**If you use this value, R

should be mesured just under the chips.

th(f-a)

Recommended Conditions for Use

Characteristic Symbol Condition Value Units

Supply Voltage V
Control Supply Voltage*** V

Input ON Voltage V
Input OFF Voltage V
PWM Input Frequency f
Minimum Dead Time t

***With ripple satisfying the following conditions: dv/dt ≤ ±5v/µs, V ariation ≤ 2V peak to peak.

CC

D

CIN(on)
CIN(off)

PWM

DEAD

Applied across P-N Terminals ≤ 400 Volts
Applied between V

V

VP1-VVPC

, V

WP1-VWPC

Applied between UP-V

WP-V

, UN, VN, WN-V

WPC

UP1-VUPC

UPC

, 15 ± 1.5 Volts

, VN1-V

NC

, VP-V

, ≤ 0.8 Volts

VPC

NC

≥ 4.0 Volts

Using Application Circuit ≤ 20 kHz

Input Signal ≥ 2.5 µS

4

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

PM100CBS060
Intellimod™ Module
MAXISS Series™, Multi AXIS Servo IPM

100 Amperes/600 Volts

SATURATION VOLTAGE CHARACTERISTICS

(TYPICAL)

2.0

, (VOLTS)

1.5

CE(SAT)

1.0

0.5

0

COLLECTOR-EMITTER VOLTAGE, V

04020 8060 100 120

COLLECTOR CURRENT, IC, (AMPERES)

SWITCHING TIME VS.

COLLECTOR CURRENT (TYPICAL)

1

10

, (µs)

off

, t

on

0

10

SWITCHING TIMES, t

-1

10

1

10

COLLECTOR CURRENT, IC, (AMPERES)

VD = 15V

t

off

t

on

V

= 300V

CC

V

= 15V

D

Tj = 25°C
T

INDUCTIVE LOAD

2

10

Tj = 25°C

= 125°C

T

j

= 125°C

j

SATURATON VOLTAGE CHARACTERISTICS

2.0

1.5

1.0

, (VOLTS)

CE(SAT)

V

0.5

COLLECTOR-EMITTER SATURATION VOLTAGE,

0

00

12 1413 1615 17 18

CONTROL SUPPLY VOLTAGE, VD, (VOLTS)

COLLECTOR CURRENT (TYPICAL)

1

10

VCC = 300V
V

= 15V

D

, (µs)

c(off)

, t

c(on)

10

SWITCHING TIMES, t

3

10

10

Tj = 25°C
T

INDUCTIVE LOAD

0

-1
1

10

COLLECTOR CURRENT, I

COLLECTOR-EMITTER

(TYPICAL)

= 100A

I

C

SWITCHING TIME VS.

= 125°C

j

t

c(off)

t

c(on)

2

10

, (AMPERES)

C

Tj = 25°C

= 125°C

T

j

OUTPUT CHARACTERISTICS

(TYPICAL)

120

100

80

, (AMPERES)

C

Tj = 25

o

C

VD = 17V

15

13

60

40

20

COLLECTOR CURRENT, I

0

0 0.5 1.0 1.5 2.0

COLLECTOR-EMITTER VOLTAGE, V

SWITCHING LOSS

CHARACTERISTICS (TYPICAL)

1

10

E

, (mJ/PULSE)

SW(off)

, E

0

10

SW(on)

V

CC

V

D

SWITCHING ENERGY, E

-1

3

10

10

1

10

COLLECTOR CURRENT, IC, (AMPERES)

INDUCTIVE LOAD

2

10

SW(off)

E

SW(on)

= 300V

= 15V

CE(sat)

Tj = 25°C

= 125°C

T

j

, (VOLTS)

3

10

REVERSE RECOVERY CURRENT VS.

COLLECTOR CURRENT (TYPICAL)

0

10

, (µS)

rr

-1

10

REVERSE RECOVERY TIME, t

-2

10

1

10

COLLECTOR CURRENT, -IC, (AMPERES)

I

rr

t

rr

V

= 300V

CC

V

= 15V

D

Tj = 25°C
T

j

INDUCTIVE LOAD

2

10

= 125°C

2

10

1

10

0

10

3

10

3

10

, (AMPERES)

rr

, (AMPERES)

C

2

10

DIODE FORWARD CURRENT, -I

REVERSE RECOVERY CURRENT, I

1

10

DIODE FORWARD CHARACTERISTICS

VD = 15V

Tj = 25°C

= 125°C

T

j

0 1.0 2.01.50.5 2.5

DIODE FORWARD VOLTAGE, VEC, (VOLTS)

CIRCUIT CURRENT VS.
CARRIER FREQUENCY

100

VD = 15V
T

=

25°C

j

80

, (mA)

D

60

40

CIRCUIT CURRENT, I

20

0

01052015 25

CARRIER FREQUENCY, fC, (kHz)

N-SIDE

P-SIDE

5

Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 [phone]

PM100CBS060
Intellimod™ Module
MAXISS Series™, Multi AXIS Servo IPM

100 Amperes/600 Volts

OVER CURRENT TRIP LEVEL VS.

SUPPLY VOLTAGE (TYPICAL)

1.2

Tj = 25°C

Tj = 25°C

1.0

= 15V) = 1.0

D

0.8

0.6

0.4

0.2

OVER CURRENT TRIP LEVEL, OC, (V

0

12 13 15 1714 16 18

CONTROL SUPPLY VOLTAGE, VD, (VOLTS)

CONTROL SUPPLY VOLTAGE TRIP-RESET

LEVEL TEMPERATURE DEPENDENCY

(TYPICAL)

14
12
10

, (VOLTS)

r

, UV

t

8
6

4
2

TRIP RESET LEVEL, UV

SUPPLY CIRCUIT UNDER VOLTAGE PROTECTION,

0

-40 -20 0 20 40 60 80 100 120 140

JUNCTION TEMPERATURE, Tj, (°C)

VD = 15V

UV
UV

OVER CURRENT TRIP LEVEL

TEMPERATURE DEPENDENCY (TYPICAL)

1.2

1.0

= 25°C) = 1.0

j

0.8

0.6

0.4

0.2

OVER CURRENT TRIP LEVEL, OC, (T

0

JUNCTION TEMPERATURE, Tj, (°C)

t
r

40 60 80 100 120 140

VD = 15V

FAULT OUTPUT PULSE WIDTH TRIP LEVEL,

FAULT OUTPUT PULSE WIDTH VS.

TEMPERATURE (TYPICAL)

1.2

1.0

0.8

0.6

(RATIO)

FO,

t

0.4

0.2

0

-40 -20 0 20

JUNCTION TEMPERATURE, Tj, (°C)

VD = 15V

40 60 80 100 120 140-40 -20 0 20

6