POWEREX P1Z7ABR700W, P2Z7ABB700W, P3Z7ABT700W, P3Z9AAT900W, P3Z9ABT900W Datasheet

...
Z9A Outline
Dimension Inches Millimeters
A 7.50 190.50 B 3.70 93.98 C 3.15 80.01 D 3.15 80.01 E 0.328 Dia. Dia. 8.33 F 2.03 51.56 G 3/8-16 3/8-16
Ordering Information:
Select the complete thirteen digit module part number you desire from the Configuration Reference Description. Example: P3Z7ACT700W16 is a 1600 Volt, 375 Ampere Average, Dual SCR POW-R-BRIK™ Module with the standard thermistor.
Z7A Outline
Dimension Inches Millimeters
A 6.30 153.16 B 3.02 76.70 C 3.15 80.01 D 2.47 62.73 E 0.328 Dia. Dia. 8.33 F 1.83 46.48 G 5/16-18 5/16-18
Mounting Bolt (E) Torque Limit is 11 ft.-lb. Electrical terminal (G) torque limit is 11 ft.-lb. for type
Z7A and 20 ft.-lb.for Z9A. Apply a thin coating of thermal joint compound to heat
sink surface prior to module mounting. Module weights: Z7A weighs 6 lbs. while the Z9A module
weighs 11 lbs. If incoming tests are done for isolation voltage, the volt-
age should be applied in a slow manner rather than abruptly imposed on the device.The voltage should be applied between the top terminals, which must be shorted together, and the metal case.
The metal case is anodized and provides added voltage isolation capability if not damaged: factory hi-pot test is achieved without the benefit of the anodized coating.
Description:
Powerex POW-R-BRIK™ Modules are designed for medium and high current power control applications. POW-R-BRIK™ Modules feature an electrically isolated package that simplifies system packaging, installation and cooling. POW-R-BRIK™ Modules utilize Compression Bonded Encapsulation (CBE) mounting and double side cooling of the semiconductor elements.The Z7A outline POW-R-BRIK™ uses 33mm or 38mm elements and the Z9A outline POW-R-BRIK™ uses 50mm elements. Standard circuit configurations include Dual SCR, Dual Diode, SCR/Diode, and Diode/SCR. Additional circuit con­figurations, e.g.Single Element, Common Cathode, Common Anode, and special element types, e.g. Fast Switch SCRs, Fast Recovery Diodes, GTOs, and Transistors are available.
Features:
M Electrically Isolated Packaging M Anodized Aluminum Housing M Internal Copper Contacting M Gold Element Contacting M Internal Temperature Sensor M Compression Element
Contacting
Applications:
M AC Motor Star ters M DC Motor Controls M Resistance Welding Controls M Mining Power Centers M High Voltage Motor Starters M Transportation Systems
P-1
Powerex,Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Phase Control Modules
345-800 Amperes/400-3000 Volts
POW-R-BRIK™
POW-R-BRIK™ Phase Control Modules
345-800 Amperes/400-3000 Volts
Outline Drawing
B
D
F
F
X2 A2K1
A
K
J
H
E Ø THRU HOLE TYP. 4 PLACES
(FOR TYP. 1/4-20 SOCKET HD. SCR.)
(& BELLEVILLE SPRING WASHER)
MARKING: STYLE NO. WITH DATE
CODE & MFG. LOCATION CODE
(CUSTOMER PART NO. OPTIONAL)
SENSOR (WHITE) LEADS
12.5 ±0.5" LONG WITH
0.375" IN LONG STRIPED ENDS
GATE (WHITE) & CATHODE
(RED) LEADS 12.5" LONG
WITH 0.375" LONG
STRIPPED ENDS
THIS SURFACE MUST BE PROTECTED AND NOT DAMAGED
C
C
L
C
L
L TYP. 4 PLACES
MARKING: K1 AI/K2 (ANODE)/(CATHODE), AND A2 (ANODE) AS SHOWN
OUTLINE DRAWING
MARKING: DEVICE
AND DIRECTION ACCORDING TO CIRCUIT CONFIGURATION CHART
G TAPPED HOLE
x 0.50 DEEP
TYP. 3 PLACES
CASE ANODIZED PER
MIL-A-8625, TYPE II
C
L
P-2
Powerex,Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
POW-R-BRIK™ Phase Control Modules
345-800 Amperes/400-3000 Volts
Configuration Reference:
The POW-R-BRIK™part number system takes the form
P3 Z7A
CT7 00 W16
where:
P3
is the configuration number. The configurations are shown pictorially in the right hand column.
Z7A
is the package type per the outline drawings Z7A and Z9A on this data sheet.
CT7
denotes the element code. The Element Code Reference at the end of this data sheet provides information on the standard element codes including the corresponding disc device using the element. Refer to the appropriate disc package data sheets in the Powerex Semiconductor Data Book for additional device specifications.
00
denotes special features:
00 – module includes
standard thermistor
XT – no thermistor
AA-ZZ – denotes unique
customer specification
W16
denotes voltage code per the table below.Note that not all voltage ratings are available for every element.Refer to the Element Code Reference for available voltage ranges for a given element.
Elements Voltage
Voltage Rating Code
400 V04 600 V06
800 V08 1000 W10 1200 W12 1400 W14 1600 W16 1800 W18 2000 W20 2200 W22 2400 W24 2600 W26 2800 W28 3000 W30
S
S
Element 1
S
S
Element 2
Element 1 Element 2
Element 1 Element 2
Element 1 Element 2
P1 - DIODE P4 - FAST DIODE*
P2 - SCR/DIODE P5 - FAST SCR/FAST DIODE*
P3 - SCR/SCR P6 - FAST SCR/FAST SCR*
P7 - DIODE/SCR P8 - FAST DIODE/FAST SCR*
* Consult Factory for Available Ratings.
Circuit Configurations:
Powerex,Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
POW-R-BRIK™ Phase Control Modules
345-800 Amperes/400-3000 Volts
P-3
Typical Thermistor Circuit
Thermistor temperatures can be measured using the following circuit arrangement in conjunction with a 5 volt source.Resistance values for R1and R2are specified for two operating temperature ranges.
POW-R-BRIK™Thermistor
Characteristics
Element
Average ThermistorThermistor Temperature Resistance Temp.Steady State Dynamic
Ohms °C °C (Min.) °C (Max.)
➀➁➂
12093 40 43 50
7337 50 53 60 4990 60 63 70 3324 70 73 80 2262 80 83 90 1569 90 93 100 1316 95 98 105 1109 100 103 110
938 105 108 115 797 110 113 120 680 115 118 125 582 120 123 130 500 125 128 135
431 130 133 140
Curve matched ±2% over temperature range of +40°C
to +125°C.Resistance tolerance specified at +125°C, ±6%.
Without self heating, 10mW maximum thermistor
dissipation.
Use “Sensor at Tj”ohms from characteristics for
recommended steady state overload trip resistance.
1.Temperature range, 75°C through 125°C R1= 3.5K ohms
R2= 840 ohms V0= 2.5 volts at 100°C
2.Temperature range, 90°C through 140°C R1= 2.2K ohms
R2= 500 ohms V0= 2.45 volts at 115°C
The output signal (V0) is approximately 30 mv/°C over the temperature range indicated.
R
1
R
2
V
O
5 VOLT SUPPLY
THERMISTOR GATES
POW-R-BRIK
CONTROL: PROTECTION CIRCUIT
TIME, t, (SECONDS)
TRANSIENT THERMAL IMPEDANCE
CHARACTERISTICS (JUNCTION-TO-CASE)
Z7A
10
-4
TRANSIENT THERMAL IMPEDANCE, Z
u(J-C)
(t), (
o
C/WATT)
10
-1
10
-2
10
-3
10-310-210-110010110210
3
PER ELEMENT, BOTH CONDUCTING PER ELEMENT, ONE CONDUCTING PER MODULE, BOTH CONDUCTING
TIME, t, (SECONDS)
TRANSIENT THERMAL IMPEDANCE
CHARACTERISTICS (JUNCTION-TO-CASE)
Z9A
10
-4
TRANSIENT THERMAL IMPEDANCE, Z
u(J-C)
(t), (
o
C/WATT)
10
-1
10
-2
10
-3
10-310-210-110010110210
3
PER ELEMENT, BOTH CONDUCTING PER ELEMENT, ONE CONDUCTING PER MODULE, BOTH CONDUCTING
P-4
Powerex,Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
POW-R-BRIK™ Phase Control Modules
345-800 Amperes/400-3000 Volts
Maximum Ratings and Electrical Characteristics
P1Z7AAR700W_ _ P1Z7ABR700W_ _ P1Z9AAR900W_ _ P1Z9ACR900W_ _ P1Z9ADR900V_ _
3000 2200 3000 1200
600
3000 2500 3000 2500 2500
1.10
0.92
1.70
1.50
1.50
1.00
1.00
1.15
1.15
1.15
3000 2200 3000 1200
600
3100 2300 3100 1300
700
3100 2300 3100 1300
700
300 300 300 300 300
50
50 150 150 150
50
50 150 150 150
7
9 16 30 50
7
9 16 30 50
15 10 20 15 10
— — — — —
Voltage Gate Current, Speed of Element*
Voltage Gate Current Speed
Isolation
Voltage**
Strike
Distance
V
DRM/VRRM
E1
(V)
Part Number
E2
(V)
I
DRM/IRRM
E1
(mA)E2(mA)
I
TSM/IFSM
E1
(kA)E2(kA)
V
RMS
(V)
I
RMS
(mA)
SCR
t
q
(µs)
Diode
t
rr
(µs)
Terminals
V
RSM
E1
(V)E2(V)
dv/dt
(V/µs)
V
GT
(V)
I
GT
(mA)
di/dt (A/µs)
Diode/Diode
2200 1600 3000 2000 1600
2500 2500 3000 2500 2500
0.92
0.92
1.70
1.50
1.50
1.00
1.00
1.15
1.15
1.15
2200 1600 3000 2000 1600
2300 1700 3100 2100 1700
2300 1700 3100 2100 1700
— — — — —
— — — — —
— — — — —
— — — — —
150 150 200 200 200
600 600 600 600 600
30 30
150
75 75
30 30
150
75 75
9 10 15 17 25
9 14 16 16 16
150 150 400 250 150
10
8 20 20 20
3 3 3 3 3
Half Control SCR/Rectifier
P2Z7ABB700W_ _ P2Z7ACB700W_ _ P2Z9AAA900W_ _ P2Z9ABA900W_ _ P2Z9ACA900W_ _
2200 1600 3000 2200 1400 3000 2000 1600
2500 2500 2500 2500 2500 3000 2500 2500
0.92
0.92
0.92
0.92
0.92
1.70
1.50
1.50
1.00
1.00
1.00
1.00
1.00
1.15
1.15
1.15
2200 1600 3000 2200 1400 3000 2000 1600
2300 1700 3100 2300 1500 3100 2100 1700
2300 1700 3100 2300 1500 3100 2100 1700
300 300 300 300 300 300 300 300
150 150 150 150 150 200 200 200
600 600 600 600 600 600 600 600
30 30 35 35 35
150
75 75
30 30 35 35 35
150
75 75
9
10
9 12 15 15 17 25
9
10
9 12 15 15 17 25
150 150 200 200 200 400 250 150
— — — — — — — —
3 3 3 3 3 3 3 3
Full Control SCR/SCR
P3Z7ABT700W_ _ P3Z7ACT700W_ _ P3Z7AAT800W_ _ P3Z7ABT800W_ _ P3Z7ACT800W_ _ P3Z9AAT900W_ _ P3Z9ABT900W_ _ P3Z9ACT900W_ _
P7Z7ABB700W_ _ P7Z7ABC700W_ _ P7Z9AAA900W_ _ P7Z9AAB900W_ _ P7Z9AAC900W_ _
2200 1600 3000 2000 1600
2500 2500 3000 2500 2500
0.92
0.92
1.70
1.50
1.50
1.00
1.00
1.15
1.15
1.15
0.70
0.70
1.00
1.00
1.00
0.70
0.70
1.00
1.00
1.00
0.70
0.70
0.70
0.70
0.70
1.00
1.00
1.00
0.70
0.70
1.00
1.00
1.00
2200 1600 3000 2000 1600
2300 1700 3100 2100 1700
2300 1700 3100 2100 1700
300 300 300 300 300
150 150 200 200 200
600 600 600 600 600
30 30
150
75 75
30 30
150
75 75
9 14 16 16 16
9 10 15 17 25
150 150 400 250 150
10
8 20 20 20
3 3 3 3 3
Half Control Rectifier/SCR
Applies for zero or negative gate bias. Higher dv/dt ratings available, consult factory. With recommended gate drive. Per JEDEC standard RS-397, 5.2.2.6. Per JEDEC RS-397, 5.2.2.1. Bottom side cooled. Consult recommended mounting procedures. Designs are available for “Current Source Inverter” applications, consult factory. Reflects substantial derating necessary with single
0.08°C/W or 0.10°C/W sink. Element location indicated by E1 or E2. Hi-Pot. 60Hz, 1 min. test
➀ ➁ ➂ ➃ ➄ ➅ ➆ ➇
*
**
to
Case
(In.)
K1/A
1
K2/A
2
(In.)
P-5
Powerex,Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
POW-R-BRIK™ Phase Control Modules
345-800 Amperes/400-3000 Volts
P1Z7AAR700W_ _ P1Z7ABR700W_ _ P1Z9AAR900W_ _ P1Z9ACR900W_ _ P1Z9ADR900V_ _
355 435 590 740 800
AR7 BR7 AR9 CR9 DR9
AR7 BR7 AR9 CR9 DR9
105 105 105 105 110
1125 1125 1500 1500 1330
150 150 150 150 150
0.04
0.04
0.03
0.03
0.03
0.010
0.010
0.008
0.008
0.008
0.10
0.10
0.08
0.08
0.08
40 40 40 40 40
385
440
570
670
775
400 465 600 705 805
— — — — —
— — — — —
315 315 315 315 315
Current and Thermal Ratings of Module
Circuit Currents
Element
Data Model*
I
T(av)
(A)
@T
C
(°C)
Part Number
Units per
Sink
T
A
(°C)
Maximum
Power
Dissipation
(W)
T
j
(°C)
E1 E2
Sensor
@T
j
()
R
u(J-C)
per
Module
(°C/W)
1
AC
Switch
I
RMS
(A)
3
AC
Switch
I
RMS
(A)
2
1
Bridge
I
DC
(A)
3
3
Bridge
I
DC
(A)
R
u(C-S)
per
Module
(°C/W)
R
u(C-A)
(°C/W)
Current Thermal
Diode/Diode
P2Z7ABB700W_ _ P2Z7ACB700W_ _ P2Z9AAA900W_ _ P2Z9ABA900W_ _ P2Z9ACA900W_ _
380 395 430 520 590
350 365 390 460 495
BT7 CT7 AT9 BT9 CT9
BR7 BR7 AR9 AR9 AR9
85 85 85 85 85
1100 1100 1325 1465 1465
130 130 125 130 130
0.04
0.04
0.03
0.03
0.03
0.010
0.010
0.008
0.008
0.008
0.10
0.10
0.08
0.08
0.08
40 40 40 40 40
560 590 630 740 800
275 290 310 365 385
330
345
370
435
470
530 530 640 530 530
Half Control SCR/Diode
P3Z7ABT700W_ _ P3Z7ACT700W_ _ P3Z7AAT800W_ _ P3Z7ABT800W_ _ P3Z7ACT800W_ _ P3Z9AAT900W_ _ P3Z9ABT900W_ _ P3Z9ACT900W_ _
345 375 300 390 450 355 470 600
315 335 265 345 405 330 420 480
BT7 CT7 AT8 BT8 CT8 AT9 BT9 CT9
BT7 CT7 AT8 BT8 CT8 AT9 BT9 CT9
85 85 85 85 85 85 85 85
1095 1095 1095 1095 1095 1295 1460 1460
130 130 130 130 130 125 130 130
0.04
0.04
0.04
0.04
0.04
0.03
0.03
0.03
0.010
0.010
0.010
0.010
0.010
0.008
0.008
0.008
0.10
0.10
0.10
0.10
0.10
0.08
0.08
0.08
40 40 40 40 40 40 40 40
505 550 445 560 630 535 675 815
250 270 220 275 300 260 335 375
300 320 255 330 385 310 400 460
530 530 530 530 530 640 530 530
Full Control SCR/SCR
P7Z7ABB700W_ _ P7Z7ABC700W_ _ P7Z9AAA900W_ _ P7Z9AAB900W_ _ P7Z9AAC900W_ _
380 395 430 520 590
350 365 390 460 495
BR7 BR7 AR9 AR9 AR9
BT7 CT7 AT9 BT9 CT9
85 85 85 85 85
1100 1100 1325 1465 1465
130 130 125 130 130
0.04
0.04
0.03
0.03
0.03
0.010
0.010
0.008
0.008
0.008
0.10
0.10
0.08
0.08
0.08
40 40 40 40 40
560 590 630 740 800
275 290 310 365 385
330
345
370
435
470
530 530 640 530 530
Half Control SCR/Diode
Applies for zero or negative gate bias. Higher dv/dt ratings available, consult factory. With recommended gate drive. Per JEDEC standard RS-397, 5.2.2.6. Per JEDEC RS-397, 5.2.2.1. Bottom side cooled. Consult recommended mounting procedures. Designs are available for “Current Source Inverter” applications, consult factory. Reflects substantial derating necessary with single
0.08°C/W or 0.10°C/W sink. Reference element data model on the following page.
➀ ➁ ➂ ➃ ➄ ➅ ➆ ➇
*
P-6
Powerex,Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
POW-R-BRIK™ Phase Control Modules
345-800 Amperes/400-3000 Volts
AR7 BR7 CR7
AR9 CR9 DR9 BT7 CT7 AT8 BT8 CT8 AT9 BT9 CT9 9HP
33mm Diode 33mm Diode 33mm Diode 50mm Diode 50mm Diode 50mm Diode 33mm SCR 33mm SCR 38mm SCR 38mm SCR 38mm SCR 50mm SCR 50mm SCR 50mm SCR 50mm SCR
0.00045
0.00013
0.00008
0.00024
0.00005
0.00006
0.000325
0.000416
0.001179
0.00010
-0.00013
0.000620
0.000074
0.000135
0.000225
0.02836
0.02065
0.01128
0.00319
0.00766
0.00061
0.01882
0.00060
-0.03631
0.03081
0.03756
0.01789
0.03286
0.00104
-0.00178
R7S0 _ _ 08XX00 R7S0 _ _ 12XX00 R7S0 _ _ 16XX00 R9G0 _ _ 12XX00 R9G0 _ _ 18XX00 R9G0 _ _ 22XX00 T7S0 _ _ 6504DN T7S0 _ _ 7504DN T820 _ _ 6003DH T820 _ _ 7503DH T820 _ _ 9003DH T9G0 _ _ 0803DH T9G0 _ _ 1003DH T9G0 _ _ 1203DH T9GH _ _ 0903DH
2200-3000 1200-2200
800-1200
2200-3000
800-1200
400-800
1400-2200
800-1600 2200-3000 1200-2200
800-1400 2200-3000 1200-2000
800-1600 1200-2200
0.89605
0.63200
0.45000
0.39964
0.60627
0.46319
0.74419
0.58729
1.02841
0.88287
1.08412
1.43303
0.96195
0.55570
0.95642
-0.08108
-0.02192
0.02800
0.05540
-0.00168
0.02950
0.00380
0.06654
0.13475
-0.07743
-0.13881
-0.10092
-0.08755
0.05740
-0.00285
Comparable Disc Device
Available Voltage
Range
A
B
C
D
Coefficients for V
TM
, VF, Model
➀ ➁
Element
Type
VTM, VF = A + B x LN(I) + C x I + D x I (I = Amps Peak) Coefficients are for T
j
= 130°C, 50A through 3000A Peak
Module ratings for these elements are not shown, consult factory.
➀ ➁ ➂
Element
Code
Element Code Reference
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