Power Electronics V50009.6, V50075.6, V50045.6, V50060.6, V50090.6 Getting Started Manual
...
V5
DIGITAL SOFTSTARTER
Getting Started Manual
V 5
DIGITAL SOFT STARTER
Operation Instructions V5IM01BI Rev.B
Edition: 09/06
POWER ELECTRONICS ESPAÑA, S.L.
C/. Leonardo da Vinci, 24-26
46980 · Parque Tecnológico
PATERNA · VALENCIA
Tel. +34 96 136 65 57 · Fax. +34 96 131 82 01
Customer Service: 902 40 20 70
www.power-electronics.com
power@power-electronics.com
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POWER ELECTRONICS V5 Operation Instructions V5IM01BI
CONSIGMENT
RECEPTION
• V5 soft-starters are carefully tested and properly packed before leaving the factory.
• In the event of transport damage, please ensure that you notify the transport agency and POWER
ELECTRONICS (+34 96 136 65 57) or your nearest agent, within 24hrs from receipt of the goods.
UNPACKING
Check the V5 packing for the following contents:
• V5 soft starter. Make sure soft starter model and serial number matches the markings on the box,
delivery note and is the correct unit ordered.
• V5 Technical Manual.
SECURITY
• It is installer’s responsibility to ensure the configuration and installation of the V5 meets the
requirements of any site specific, local and national electrical regulations.
• The V5 operates from a HIGH VOLTAGE, HIGH ENERGY ELECTRICAL SUPPLY. Always isolate
before servicing.
• Service only by qualified personnel. In case of any service or installation questions please contact
Power Electronics Technical Department or your local distributor.
• Always wear safety glasses when operating with the door opened.
• The V5 contains static sensitive printed circuit boards. Use static safe procedures when handling
these boards.
• During acceleration and deceleration mode, it is recommended to unplug a capacitor battery.
• The SCR’s used at the power circuite are electronic switches therefore it is recommended to use
the configurations as shown on Fig. 2.1 or Fig. 2.2 of this manual.
POWER ELECTRONICS V5 Operation Instructions V5IM01BI
ENGLISH
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4
POWER ELECTRONICS V5 Operation Instructions V5IM01BI
REVISIONS
Date Revision Description
January 2005 A Original version
September 2006 B Installation regulation. New Frame 5
POWER ELECTRONICS V5 Operation Instructions V5IM01BI
ENGLISH
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POWER ELECTRONICS V5 Operation Instructions V5IM01BI
INDEX
CONSIGMENT……….......................................................................................................................................... 3
1. MOUNTING AND WIRING…........................................................................................................................... 6
1.1 Environmental. 6
1.2 IEC Protection. 6
1.3 Mounting. 6
1.4 Power Loss dissipation. 6
1.5 Wiring configuration. 6
1.6 Checks before commissioning the V5 Soft Starter. 8
2. ELECTRICAL SPECIFICATIONS................................................................................................................... 10
3. DIMENSIONS.................................................................................................................................................. 12
4. STANDARD POWER RATINGS..................................................................................................................... 13
5. CONFORMITY DECLARATION (EMV)…………………………………………………………............................ 14
6. DISPLAY UNIT AND KEYPAD OPERATION.....................................………................................................ 15
6.1 The LCD Display. 15
6.2 The Control Keys. 15
6.3 The Start and Stop-Reset/Slow speed buttons. 16
7. CONTROL INPUTS AND OUTPUTS............................................................................................................. 17
7.1 Control Terminals. 17
7.2 Terminal descriptions. 18
8. FAULT MESSAGES. DESCRIPTIONS AND ACTIONS................................................................................ 19
9. STATUS INDICATIONS................................................................................................................................. 23
10. GENERAL INFORMATION SCREENS………............................................................................................. 25
COMMISSIONING SCREENS................................................................................................................. 27
11.
G1. Menu Options
G2. Nameplate
G3. Protections
G4. Acceleration
G5. Deceleration
G6. Inputs
G7. Outputs
G8. Dual Setting
G9. Comparators
G10. Fault Screen
G11. Statistic Info
G12. Slow speed
G13. DC Brake
G14. Serial communication
G15. Automatic reset
G16. Pump control 1
12. V5 CHARACTERISTICS CONFIGURATIONS.........………………............................................................... 30
12.1 Adjustments. 30
12.2 Recommended power installation. 30
12.3 Operation mode. 30
13. COMMISSIONING CONFIGURATION RECORD.......................................................................................... 32
ENGLISH
POWER ELECTRONICS V5 Operation Instructions V5IM01BI
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POWER ELECTRONICS V5 Operation Instructions V5IM01BI
1. MOUNTING AND WIRING
1.1 ENVIRONMENTAL CONDITIONS
The maximum ambient/working temperature for the V5 is 45ºC. The V5 can be operated in a higher ambient
temperature of up to 50ºC by de-rating the soft starter by 2% for every degree over 45ºC.
1.2 IEC PROTECTION
The V5 soft starter ingress protection is IP20. This means that the soft starter is protected against finger contact with
hazardous or moving parts inside the enclosure, and protection of against ingress of foreign objects with a diameter
greater than 12mm.
1.3 MOUNTING
The V5 soft starter is designed for vertical mounting. Input bus bars are located in the top and motor bus bars must
be connected at the bottom, except for models V50009 to V50090 where both, input and output must be connected at
the bottom.
To improve heat dissipation, it is recommended to mount the soft starter on a metal gear plate.
When installed within a cabinet, proper ventilation is to be provided. A minimum of 40mm side clearance and 150mm
top and bottom distance is to be kept between soft starters and or side of the enclosure.
Do not install V5 above any heat source, unless heat airflow is forced out of the cabinet.
Figure 1. Vertical mounting.
1.4 POWER LOSS DISSIPATION
The V5 has a power loss of 3 watts per amp. For example this means that a V50210 has a power loss of 630 watts at
full load.
1. 5 WIRING CONFIGURATION
Most electrical wiring regulations require a mains isolator on solid state equipment. The V5 falls in to this category.
This is to ensure there is an air break in the circuit as semiconductors cannot be relied upon to be safe isolation.
There are many choices, the most common are thermal magnetic protection with a trip coil in conjunction with a
contactor.
Magnetic protection is required to protect the V5 from damage due in the event of a short circuit within the V5 or on
the output cabling or motor. When faster protection is desired, semiconductor fuses are recommended. The fuses
should be mounted as close to the V5 as possible. Power factor correction capacitors must not be connected after
the fuses or on the output of the V5.
ENGLISH
POWER ELECTRONICS V5 Operation Instructions V5IM01BI
9
The V5 protects the motor with electronic overload sensing, so an external overload relay is not necessary. If multiple
motors are connected, separate overloads are required for each motor.
An isolator can be fitted after the V5 but is recommended for off load use only. Whilst a motor isolator is not
necessary for the operation of the V5, site standards or electrical wiring regulations may require this to be installed.
If a contactor is to be fitted, one of the V5 output relays can be used to energise this on receiving an external start
signal. (G7.1 Relay 1 = 11 Instantaneous).
Note: It is absolutely necessary that the installer guaranties the correct observance of the law and the regulations that
are in force in those countries or areas where this device is going to be installed.
• Standard configuration.
Figure 2.1 Recommended power wiring.
NOTE: RELAY 3 (Terminals 7 and 8) set to mode GENERAL FAULT G7.3= 09
• Configuration with supply contactor
Figure 2.2 Supply contactor (CL) configuration.
NOTE: RELAY 1 (Terminals 1 and 2) set as INSTANTANEOUS G7.1= 14
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POWER ELECTRONICS V5 Operation Instructions V5IM01BI
• By-pass configuration
NOTE: RELAY 2 (Terminals 4 and 5) set as BY-PASS / REACT G7.2= 15
By-pass contactor can be AC1 category.
• Configuration for compensation capacitors.
NOTE: RELAY 2 (Terminals 4 and 5) set as BY-PASS / REACT G7.2= 15.
To avoid damages do not connect capacitors at the output of the V5
This circuitry is only valid if compensation capacitors are operating for the motor connected to the V5.
CONTROL WIRING
The following control wiring diagram corresponds to the standard configuration for external Start/Stop pushbuttons.
Figure 2.3 By-pass configuration.
Figure 2.4 Relay configuration.
NOTE: Wiring distance. Control wiring should not be run in parallel with power input or output cables to the motor. There
should be a minimum distance of 300mm between power and control cables, and should be crossed at right
angles.
Inputs and outputs. All signals do need to be screened when running in parallel with power cables. El diagrama
de control que se muestra corresponde a la configuración estándar de pulsadores de paro y marcha.
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POWER ELECTRONICS V5 Operation Instructions V5IM01BI
11
1. 6 CHECKS BEFORE COMMISSIONING THE V5 SOFTSTARTER
1. Check for foreign objects in the V5 cabinet – particularly that left there from installation.
2. Check that the control board supply (L - N, 230Vca +/-10%) is connected.
3. Check that the power supply is connected to the terminals L1, L2, L3 and the motor is connected to the terminals
U, V, W. Confirm that the supply is according to the V5 specifications. The motor current should not exceed the
V5 rating.
4. Check all control wiring, close V5 cabinet and ensure the installation is electrically safe and that it is safe to run
the motor.
5. It is recommended that all digital inputs are disconnected before applying voltage to the V5 for the first time to
prevent accidentally starting the motor. It is also recommended not to apply main voltage (3ph~) before
commissioning the soft starter.
6. Digitalinput status can be checked through screen G0: DIG INPUT= X 0 0 0 0 F.
X indicates this digital input is on, 0 indicates the digital input is off.
K indicates PTC input is not active.
F indicates PTC input is active.
As default, the digital inputs are disabled G6.1 OPER MODE=1 (LOCAL). This means that the V5 start and stop
can only be controlled via the display unit pushbuttons.
7. The default configuration for the digital outputs is as follows:
Relay 1: Instantaneous
Relay 2: Bypass
Relay 3: Fault (Energized on fault conditions).
Relay configuration can be modified through Screen Group G7 - Outputs.
8. Ensure the stop circuit is open before configuring the V5 to work in 3-wire mode.
9. Set the motor (rated) nameplate and start/stop parameters, protection and user parameters.
10. Set jumpers as follows.
(Switch ON = V5 accelerates and Switch OFF= Deceleration of the V5 is finished).
(Switch ON at end of ramp up and Switch OFF at start of ramp down).
Figure 3. Set Jumpers.
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POWER ELECTRONICS V5 Operation Instructions V5IM01BI
DETAIL A VOLTAGE SELECTION JUMPER
Description Select motor voltage.
Function Set input supply voltage.
Adjustment Position 1: 230V
Position 2: 400V
Position 3: 500V
Position 4: 690V
NOTE: 230V/400V/500V soft starter use control board with reference E001.
690V soft starter use control board with reference E002.
DETAIL B ANALOGUE INPUT FORMAT SELECTION JUMPER
Description Select Analogue input formats.
Default value AI1= (0-10V)
AI2= (0-20mA)
Function Set Analogue input operating formats.
Adjustment Position A1: 0-20mA/ 4-20mA (Analogue input 1).
Position A2: 0-10V (Analogue input 1).
Position A3: 0-20mA/ 4-20mA (Analogue input 2).
Position A4: 0-10V (Analogue input 2).
POWER ELECTRONICS V5 Operation Instructions V5IM01BI
ENGLISH
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2. ELECTRICAL SPECIFICATIONS
INPUT
Input voltage. 230-500V(~3ph), -20%+10%, 690V
Supply frequency. 47÷ 62 Hz
Control Voltage. 230V +/-10%, other voltages on demand
OUTPUT
Output voltage. 0 - 100% Supply Voltage
Output frequency. 47 ÷ 62 Hz
Efficiency (at full load). > 99%
ENVIRONMENTAL CONDITIONS
Ambient temperature Minimum: -10ºC
Maximum: +50ºC
Altitude losses >1000m 1% each 100m, maximum 3000m
Protection degree IP20
PROTECTIONS Input phase loss
Input phase sequence
High/low input voltage
Starting current limit
Locked Rotor
Motor overload (thermal model)
Motor underload
Phase unbalance > 40%
Motor over temperature (PTC - normal status 150R - 2K7)
Shearpin current
Number of starts / hour
V5 PROTECTIONS Thyristor fault.
V5 over temperature
SETTING Torque surge (Power Electronics exclusive starting method)
Initial torque
Initial torque time
Acceleration time
Current limit: 1 to 5 In
Overload: 0.8 to 1.2 In, Overload slope: 0 to 10
Deceleration time/Freewheel stop
DC braking
Slow speed (1/7of fundamental frequency)
Dual setting
Torque control
Water hammer surge control stop
For other settings refer to G1 to G16 sections of the present manual
INPUT SIGNALS 2 Analogue inputs 0-10V, 4-20mA
5 programmable digital inputs
1 PTC input
OUTPUT SIGNALS 1 Analogue output 4-20mA
SERIAL COMMUNICATIONS Physical level RS232/RS485. Options available
Modbus communication industrial protocol
Number of starts allowed
3 output relays changeover (10A 250Vac non inductive)
Profibus and DeviceNet via interface
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POWER ELECTRONICS V5 Operation Instructions V5IM01BI
INFORMATION DISPLAY Phase current
Supply voltage
Relays status
Digital inputs/PTC status
Analogue inputs value
Analogue output value
Overload status
Motor supply frequency
Motor power factor
Developed power, motor shaft torque
Fault history (5 most recent faults)
CONTROL SOURCES :
(Start/Stop-Reset) Local via keypad
Remote via digital inputs
Remote via Serial Communication.(Modbus RS232/RS485).
LED’S INDICATIONS LED 1 Green, voltage present on control board.
LED 2 Orange
Blinking: motor accelerating/decelerating
On: motor running
LED 3 Red on, fault present
POWER ELECTRONICS V5 Operation Instructions V5IM01BI
ENGLISH
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16
3. DIMENSIONS
FRAME REFERENCE H1 H2 H3 W1 W2 D Y1
V50009.x 415 395 350 225 125 230 - 12,0
V50017.x 415 395 350 225 125 230 - 12,0
V50030.x 415 395 350 225 125 230 - 12,0
1
2
V50045.x 415 395 350 225 125 230 - 12,0
V50060.x 415 395 350 225 125 230 - 12,0
V50075.x 415 395 350 225 125 230 - 12,0
V50090.x 415 395 350 225 125 230 - 12,0
V50110.x 525 505 460 315 160 260 - 18,5
V50145.x 525 505 460 315 160 260 - 18,5
V50170.x 525 505 460 315 160 260 - 18,5
V50210.x 525 505 460 315 160 260 - 18,5
V50250.x 525 505 460 315 160 260 - 18,5
WEIGHT
Figure 3.1 Frame 1 Figure 3.2 Frame 2
FRAME REFERENCE H1 H2 H3 W1 W2 D Y1
V50275.x 791 771.5 710 580 350 310 - 47,8
3
4
V50330.x 791 771.5 710 580 350 310 - 47,8
V50370.x 791 771.5 710 580 350 310 - 47,8
V50460.x 791 771.5 710 580 350 310 - 47,8
V50580.x 926 910 840 640 480 330 - 80,0
V50650.x 926 910 840 640 480 330 - 80,0
V50800.x 926 910 840 640 480 330 - 80,0
V50900.x 926 910 840 640 480 330 - 80,0
WEIGHT
Figure 3.3 Frame 3 Figure 3.4 Frame 4
POWER ELECTRONICS V5 Operation Instructions V5IM01BI
NET
(kg)
NET
(kg)
NET
FRAME REFERENCE H1 H2 H3 W1 W2 D Y1
5 V51200.x 1552 1533 1405 1084 928 480 135 300,0
WEIGHT
(kg)
Figure 3.5 Frame 5
POWER ELECTRONICS V5 Operation Instructions V5IM01BI
ENGLISH
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4. STANDARD POWER RATINGS
IP PROTECTION FRAME CODE I (A) 230V (kW) 400V (kW) 440V (kW) 500V (kW)
V50009 9 2 4 5 5,5
V50017 17 5 7 9 11
V50030 30 9 15 18,5 18,5
1
V50045 45 14 22 25 30
V50060 60 18 30 35 40
V50075 75 22 37 45 50
V50090 90 25 45 55 65
V50110 110 35 55 65 80
V50145 145 45 75 90 100
2
V50170 170 50 90 110 115
IP20
V50210 210 65 110 120 150
V50250 250 75 132 160 180
V50275 275 85 150 170 200
V50330 330 100 185 200 220
3
V50370 370 115 200 220 257
V50460 460 145 250 270 315
V50580 580 185 315 375 415
V50650 650 200 355 425 460
4
V50800 800 250 450 500 560
V50900 900 280 500 560 630
5 V51200 1250 400 710 850 900
Table 5 Standard ratings for 230V and 500V supply voltage.
IP PROTECTION FRAME CODE I (A) 690V (kW)
V50009.6 9 7,5
V50017.6 17 15
V50030.6 30 30
1
V50045.6 45 45
V50060.6 60 60
V50075.6 75 75
V50090.6 90 90
V50110.6 110 110
V50145.6 145 140
2
V50170.6 170 160
IP20
V50210.6 210 200
V50250.6 250 230
V50275.6 275 250
V50330.6 330 315
3
V50370.6 370 355
V50460.6 460 450
V50580.6 580 560
V50650.6 650 630
4
V50800.6 800 800
V50900.6 900 900
5
V51200.6 1250 1250
Table 6. Standard ratings for 690V supply voltage.
• For higher power ratings, contact to Power Electronics customer support.
POWER ELECTRONICS V5 Operation Instructions V5IM01BI
18
5. CONFORMITY DECLARATION
CERTIFICADO DE ENSAYO / TEST CERTIFICATE
Nº. 16157CEM.001
Producto : ARRANCADOR ELECTRONICO DIGITAL
Product : DIGITAL SOFT-STARTER
Marca comercial : POWER ELECTRONICS
Trade Mark
Modelo /Tipo Ref. : SERIE V5
Model / Type Ref.
Fabricante : POWER ELECTRONICS ESPAÑA, S.L.
Manufacturer
Peticionario : POWER ELECTRONICS ESPAÑA, S.L.
Tested on request of
Otros datos de identificación- n/s : Arrancador a semiconductor para motores de inducción en
Full identification f the product-s/n : Starter to semiconductor for induction motors in low voltage regime.
Norma(s) de referencia : Sobre la muestra M/02 / On the sample S/02
Standard(s) EMISIÓN ELECTROMAGNÉTICA / EM Emission.
Certificado basado en el informe : Nº 16157IEM.001 DE FECHA / dated: 2002-07-02
Test certificate based on the test report
Resultado : CONFORME
Summary COMPLIANT
CETECOM es un laboratorio de ensayo acreditado por la Entidad Nacional de Acreditación (ENAC), para los ensayos indicados en el Certificado Nº 51/LE203. No están
incluidos los ensayos de armónicos.
CETECOM is a testing laboratory accredited by ENAC (Entidad Nacional de Acreditación) to carry out the tests dercribed in the Certificate Nº 51/LE203. There are not included
the harmonics tests.
Nota: Este certificado de ensayo es aplicable a la unidad(es) del producto y los correspondientes ensayos que se indican en el informe de referencia.
Note: This test certificate is applicable to the unit(s) of the product submitted and the corresponding tests shown in the reference report.
Málaga, a 5 de Julio de 2002
Antonio Rojas Francisco Broissin
Consultor EMC Director de Área
EMC Consultant Area Director
Centro de Tecnología de las Comunicaciones, S.A.
Parque Tecnológico de Andalucía · C/Severo Ochoa, 2 · 29590 · Campanillas · Málaga · Tel:+34 952 61 91 00 · Fax: +34 952 61 91 13
EDT10_09
régimen de baja tensión. Nº de serie: 100053.
Serial number: 100053.
- UNE EN 60947-4-2,1998:
- CISPR 11, 1990: Conducida continua/Cont. conducted (Grupo 2 Clase A /
Group 2 Class A) ;
- CISPR 11, 1990: Radiada/Radiated (Group 1 Clase A / Group 1 Class A).
INMUNIDAD ELECTROMAGNÉTICA / EM Immunity.
- UNE EN 60947-4-2,1998:
- EN 61000-4-3 (1996) & ENV 50204 (1995): Campo radiado EM de RF /
EM Radiated field of RF;
- EN 61000-4-3 (1996), RF en modo común / RF common mode;
- EN 61000-4-11 (1994), Interrupciones de alimentación / Dips, interruptions.
EN 50082-2 (1995), Inmunidad industrial / Industrial Inmunity:
-
- EN 61000-4-8 (1993), Campo magnético a 50 Hz / 50Hz H- field;
Sobre la muestra M / 03
/ On the sample S/03:
EMISIÓN ELECTROMAGNÉTICA / EM Emission.
- EN 61000-3-2 1995 / A1: 1998 / A2: 1998 / A14: 2000, Armónicos /
Harmonics.
INMUNIDAD ELECTROMAGNÉTICA / EM Immunity.
- UNE EN 60947-4-2,1998:
- EN 61000-4-2 (1995): Descarga electrostática / ESD;
- EN 61000-4-4 (1995), Ráfagas de transitorios rápidos / EFT burst;
- EN 61000-4-5 (1995), Onda de choque / Surges;
http://www.cetecom.es
ENGLISH
POWER ELECTRONICS V5 Operation Instructions V5IM01BI
19
6. DISPLAY UNIT AND KEYPAD OPERATION
Figure 8. Display Unit.
6.1 THE LCD DISPLAY
The V5 has a sixteen character by two line (16x2) LCD display. Each line has a different function.
The STATUS LINE is always present and shows V5 status, phase current and supply voltage.
The CONTROL LINE of the display is used to view and/or adjust the V5 commissioning parameters.
6.2 THE CONTROL KEYS
and These keys are used to scroll between groups.
This can be used to unfold a screen group.
and Used to scroll between screens within the selected screen group.
and or Press at the same time to adjust the selected parameter.
Press to scroll back and return to screen group.
POWER ELECTRONICS V5 Operation Instructions V5IM01BI
20
Figure 9. Programming examples.
6.3 THE START AND STOP-RESET / SLOW SPEED BUTTONS
These pushbuttons enable starting and stopping of the motor from the display unit and also running at slow speed:
Start & Slow Speed +.
Stop & Reset & Slow Speed -.
POWER ELECTRONICS V5 Operation Instructions V5IM01BI
ENGLISH
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7. CONTROL INPUTS AND OUTPUTS
The next figure provides the electrical specification of all V5 control inputs and outputs. Each input and output is
individually described below.
Control Inputs/Outputs.
Serial Comms (RS232/RS485).
7.1 CONTROL TERMINALS
Figure 10. Control Terminals.
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POWER ELECTRONICS V5 Operation Instructions V5IM01BI
7.2 TERMINAL DESCRIPTIONS
Control board supply voltage.
Input terminals for control board supply voltage (230V +/-10%). Other voltage ratings are available on demand.
Note that the unsed terminal between L and N is purely to ensure electrical clearances.
Terminals T1 to T9. Output relays.
Selection of their function is made through Group 7 OUTPUTS. Avoid settings that cause relays to switch excessively
as this will reduce their life expectancy.
The maximum allowable ratings for the relay outputs are 250V/AC / 10A or 30V/DC 10A.
Terminal 10. 24V/DC Input switch.
This terminal provides the 24V supply for the 5 digital inputs at terminals T11 to T15. This terminal is fuse (E0141)
protected (250V,1A) for overload/short-circuit protection. The fuse is located at the bottom right of the control board.
Terminal T11 to T15. Digital Inputs.
The function of the digital inputs can be programmed from the keyboard, at the group G6 INPUT.
Terminals T16 and T17. Motor PTC.
This is a digital input for thermal protection trip (F8 Motor PTC), which switches when the resistance between these
terminals exceeds the following limits: 150 ohms < PTC Resistance < 2.7kohms. To protect the motor after tripping
due to PTC alarm against further thermal overload, the PTC resistance must be less than 270 Ohms to reset the
softstarter.
Terminals T18 (T19) y T20 (T21).
Analogue inputs configuration.
The function of the Analogue inputs can be programmed from the keyboard at the group G6 Inputs.
To select 4-20mA or 0-10V you have to switch the jumpers as described below. See section 1.6 for details.
Analogue input 1 (T18-T19).
Position A1 : 0 –20mA/4-20mA.
Position A2 : 0-10V
Analogue input 2(T20-T21).
Position A3 : 0 –20mA/4-20mA.
Position A4 : 0-10V
Terminal T22 (and T23). Analogue Output.
This Analogue output can have its format and source configured. Formats can be 0-10V, 0-20mA or 4-20mA.
Configuration is done from group G7 Outputs.
Terminal T25. Analogue 0V connection.
Terminal T26 to T30. RS485/RS232 Connections.
These terminals are provided for serial communications connection.
POWER ELECTRONICS V5 Operation Instructions V5IM01BI
ENGLISH
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8. FAULT MESSAGES , DESCRIPTIONS AND ACTIONS.
When a fault occurs, the V5 will stop the motor and will display the fault that caused the trip. The red LED and fault
message will remain until the fault has been removed and the soft starter is reset. To reset the V5 either press the
(Stop/Reset) key or operate an external reset, by opening a normally closed contact (NC), configured to any of the
digital inputs of the V5.
Fault F0 NO FAULTS
Description No fault detected.
Possible Cause Normal operation.
Action None required.
Fault F1 PHA MISING
Description Supply phase loss.
Possible Cause Loss of phase, fuse failure, cable fault, motor winding fault.
Action Check supply, all cables, motor.
If the problem persists, call Power Electronics or an authorised distributor.
Fault F2 WRONG PH / SQ
Description Incorrect input supply phase sequence.
Possible Cause The mains phase sequence doesn't correspond to G3.1 (1 PHASE SEQUEN=2)
Action Swap two input phase over or change G3.1 Phase Sequence to suit supply phase sequence.
Fault F3 ASYM CURR
Description Phase current imbalance.
Possible Cause There is a current imbalance higher than 40%.
Action Check the motor; check the load and the coupling between both. Check input power
supply is always balanced. Check thyristors.
If the problem persists, call Power Electronics or an authorised distributor.
Fault F4 OVER LOAD.
Description Calculated motor overload has reached an unacceptable level.
Possible Cause Motor overload. If the trip is produced during start, it could be a mechanical problem. If it
occurs when the motor is running at nominal speed, probable causes could be a wrong
setting at G.3.2. screen or a change of the load conditions.
Wrong nameplate values.
Action Check that current from the G3.2 screen is the same as the motor. Check working
conditions of motor. Check load.Check nameplates.
If the trip is occurring during the start:
Check mechanical conditions. Check there is not a power input supply voltage drop
greater than 10%.
Increase acceleration ramp (high inertia applications). Increase overload curve in G3.3
screen. Increase current limit.
Fault F5 UNDER LOAD.
Description Motor under load.
Possible Cause Motor current draw is lower than that set in G3.6 screen. Soft starter has been working
during for longer than the one set in G3.7 screen.
Motor working with no load.
Wrong setting of under load conditions.
Action Check that mechanical parts coupled to the motor are ok and that the motor is not working
unloaded.In case of pump application, check there is no air inside the pipe network and
that the pump suction is not obstructed. Wrong adjustment, set again under load settings
G3.6 and G3.7.
Fault F6 PEAK CURR
Description V5 peak current output exceeded. The current is higher than six times nominal.
Sense level (6xIn). V5 Rated Current.
Possible Cause Rotor locked. Short circuit in output circuit. V5 current transformers failure. Torque pulse
setting too high.
Action Check cables and motor. Reduce Torque pulse setting.
If the problem persists, call Power Electronics or an authorised distributor.
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POWER ELECTRONICS V5 Operation Instructions V5IM01BI
Fault F7 STARTER OT
Description Heat sink too hot (>85ºC).
Sense level (> 85°C).
Possible Cause Insufficient cooling.
Fan failure.
Ambient temperature too high (>45ºC).
The actual current is higher than the nominal.
Action Check fans and cooling paths. Check the ambient temperature during normal operation
doesn't exceed 45ºC or 50ºC with re-rating. Check that correct re-rating has been applied
if higher than 45ºC. Check that actual motor current is the same or smaller than the V5
nominal current.
Fault F8 MOTOR PTC .
Description External trip (Motor PTC) has operated (Terminals T16-T17).
Sense level 150ohms<PTC <2.7kohms >>ok.
other >> fault.
Possible Cause Motor over temperature. Fault in sensor wiring (open-circuit, short-circuit)
Action Check motor is not overloaded. Check PTC wiring, check PTC. If there is no PTC
connected, select G3.5 MOTOR PTC=NO
Fault F9 SHEARPIN
Description Shearpin current trip.
Sense level G3.8 Shearpin Current.
Possible Cause The motor has drawn a higher current than Shearpin protection setting at G3.8.
Rotor locked due to a mechanical obstruction.
Action Check if it’s possible that motor reaches the Shearpin current under normal operation, and
if so, increase the value of that protection. Check motor, cables and load and the reason of
the over current.
Fault F10 OVER VOLT
Description High supply voltage for too long period.
Sense level The combination of parameters G3.12 OVERVOLTAGE and G3.13 OVERVOLTAGE
DELAY.
Possible Cause Fluctuating power supply, wrong settings; the input voltage of each phase in parameter
G3.12; and the time set in G3.13.
Action Check supply voltage and set G3.12 and G3.13. Check supply.
Fault F11 UNDER VOLT
Description Low voltage supply for too long period.
Sense level The combination of parameters G3.10 UNDERVOLTAGE and G3.11 UNDERVOLTAGE
DELAY.
Possible Cause Impedance of input power supply is too high. Excess current draw, weak supply.
Check the input voltage of each phase is higher than G3.10 parameter and during the time
set in G3.11 parameter.
Action Check supply, check values at G3.10 and G3.11. Check supply.
Fault F12 EXCESIV STR
Description Maximum number of starts exceeded.
Sense level Maximum number of starts set at G3.14 START LIMIT during time period set at G3.15
SRT/INT.
Possible Cause Excessive number of starts/stop during the normal operation. Rotor locked or motor
overloaded during the start so the ramp up couldn't be completed.
Action Check motor and load conditions. Check values of parameters G3.14, G3.15 are coherent
with the application.
Fault F13 MEMORY FLT
Description Fault reading SRAM.
Possible Cause Writing error, faulty memory.
Action Attempt to reinitialise the V5 ( 1.5 INITIALISE ) .
If the problem persists, call Power Electronics or an authorised distributor.
ENGLISH
POWER ELECTRONICS V5 Operation Instructions V5IM01BI
25
26
Fault F14 SCR1 FAULT
F15 SCR2 FAULT
F16 SCR3 FAULT
F17 SCR_S FLT
Description F14 Thyristor Fault L1, disconnected motor at L1.
F15 Thyristor Fault L2, disconnected motor at L2.
F16 Thyristor Fault L3, disconnected motor at L3.
F17 Thyristors Fault , disconnected motor.
Possible Cause Thyristor fault, motor disconnected, excessive number of starts, excessive temperature,
over voltage.
Action Check motor, cables and fans. Check thyristors and excessive environmental temperature.
Check input supply voltage.
NOTE: This fault can only be reset via the display unit.
Fault F18 EXCES T LS
Description Slow speed working time exceeded.
Sense level G12.2 Slow Speed T/O.
Possible Cause Excessive running time at slow speed.
Action Check the control. Check value of parameter G12.2 .
Fault F19 LS DISABLE
Description Slow Speed not allowed.
Possible Cause Slow Speed mode is blocked if one of these 2 options are selected:
No phase sequence (G3.1 Phase Sequence) at the input. You need to select L1 L2 L3 or
Action Set phase sequence at the input. Make sure no DC Brake is selected.
Fault F20 COMS T/OUT
Description Serial communication Time Out exceeded.
Possible Cause No communication from the Master for the time specified at G14.1 CommTime Out.
RS232/RS485 communication link fault.
Action Check if the Master is trying to communicate to slave at a rate higher than specified at
Fault F21 EXTRN TRIP
Description An external fault has occurred through a digital input.
Possible Cause There is a digital input activated and set as external fault.
Action Check configuration of digital inputs. Check the status of the digital inputs for correctness.
Fault F22 CUR FLT
Description Large current unbalance is occurring among phases.
Possible Cause Large current unbalance occurs due to a sudden voltage drop in any of the V5 input
Action Check input power wiring. Check motor connection. Check supply voltage is correct.
NOTE: In case of working with lamps for testing purposes at the output set the motor current to 1 A to
Fault F23 CUR FLT 2
Description Large current unbalance is occurring among phases.
Possible Cause Large current unbalance occurs due to a sudden voltage rise in any of the V5 input
Action Check input power wiring. Check supply voltage is correct.
Fault F24 HIGH PRESSURE
Description High pressure time protection.
Possible Cause The V5 is running and the pressure switch opens for longer than the time entered in
Action Check hydraulic installation. Check pressure switch. Check proper wiring from pressure
POWER ELECTRONICS V5 Operation Instructions V5IM01BI
If the problem persists, call Power Electronics or an authorised distributor.
L2 L1 L3 sequence. DC Brake stop selected (G13.1 DC Brake).
G14.1 COM TIME O. Check the RS232/RS485 wiring. Check communication parameters.
phases. Possible disconnection of one phase.
avoid this fault.
phases.
screen G16.4. Overpressure.
switch to V5 digital input 1. The V5 will require resetting on the display or via D INPUT 5 if
configured for 2 wire start/stop. Check parameter setting is done according to application
requirements.
Fault F25 LOW PRESSURE
Description Low pressure protection.
Possible Cause The V5 is running and the pressure switch opens for longer than the time entered in
screen G16.5.
Action Check hydraulic installation (broken pipes). Check pump has got water. Check pressure
switch. Check proper wiring from pressure switch to V5 digital input 2. The V5 will require
resetting on the display or via D INPUT 5 if configured for 2 wire start/stop. Check
parameter setting is done according to application requirements.
Fault F26 FLOW SWITCH
Description No flow protection.
Possible Cause The flow switch is ignored for the time set in screen G16.7 on receipt of a valid start signal.
After this time the V5 will trip if no flow is indicated for longer than the time set in screen
G16.8. No water in the pump.
Action Check proper pump water supply. Check flow switch. Check proper wiring form flow switch
to V5 digital input 3. The V5 will require resetting on the display or via D INPUT 5 if
configured for 2 wire start/stop. Check parameter setting is done according to application
requirements.
Fault F27 DEEP WELL PROBE
Description Low level protection
Possible Cause The well probe controller (or other level controller) detects a lack of water. The tank or
pump has no water.
Action Check water level. Check hydraulic installation. Check level switch. Check proper wiring
from deep well probe flow controller to V5 digital input 4. The V5 will not reset unless the
low water fault has been cleared (D INPUT 4 closed). Check parameter setting is done
according to application requirements.
POWER ELECTRONICS V5 Operation Instructions V5IM01BI
ENGLISH
27
28
9. STATUS INDICATIONS
Reference table:
1. Control mode indication: Local (L) , Remote (R), Seriel Comms (C), Jog
(G), Pump control (P).
2. V5 status indication.
3. Average phase current.
4. Average input voltage.
V5 STATUS INDICATION
Indication RDY
Description READY
Note The V5 is ready to run.
Indication ITQ
Description INITIAL TORQUE
Note The V5 is applying the Initial Torque specified at G4.4 Initial Torque for the time specified
at G4.5 Initial Torque Time.
Indication ACL
Description ACCELERATING
Note Motor is accelerating.
Indication RUN
Description RUNS AT CURRENT SPEED
Note The motor runs at nominal Speed.
Indication DEC
Description DECELERATING
Note The Motor is stopping.
Indication HAM
Description HAMMER
Note Water Hammer algorithm is operating.
Indication LS+
Description SLOW SPEED +
Note V5 is applying SS+ (CLOCKWISE).
Indication LS-
Description SLOW SPEED -
Note V5 is applying SS- (ANTI-CLOCKWISE).
Indication DCB
Description DC BRAKE
Note DC Brake current applied at the end of the ramp down.
Indication UNV
Description UNDERVOLTAGE
Note Low mains supply.
Indication OVV
Description OVERVOLTAGE
Note High mains supply.
Indication OVL
Description OVERLOAD
Note Overload condition.
POWER ELECTRONICS V5 Operation Instructions V5IM01BI
Indication UDL
Description UNDERLOAD
Note Under load condition.
Indication PTC
Description MOTOR PTC
Note Motor PTC fault.
Indication OVT
Description SOFT-STARTER OVERTEMPERATURE
Note The temperature inside the soft starter is too high.
Indication SHP
Description SHEARPIN CURRENT
Note The shearpin function has switched off the soft starter.
Indication ASY
Description ASYMMETRIC CURRENT
Note Asymmetric current at the motor.
Indication FLT
Description FAULT
Note A fault has awitched off the Soft-Starter.
Indication STD
Description START DELAY
Note The V5 delays the start signal set in screen G4.1 Start delay.
Indication EXT
Description EXTERNAL FAULT
Note Fault status is active due to an external fault command through one of the digital inputs.
Indication P/T
Description TORQUE PULSE
Note The V5 is applying torque pulse set in screen G4.2 moment during the time set in screen
G4.3.
Indication ILT
Description CURRENT LIMIT
Note The V5 has reached a maximum current level allowed in screen G4.7. Current limit.
Indication HIP
Description HIGH PRESSURE
Note It warns during the time entered in screen G16.4.
Indication LOP
Description LOW PRESSURE
Note It warns during the time entered in screen G16.5. and G16.6.
Indication NOF
Description NO FLOW
Note It warns during the time entered in screen G16.7 and G16.8.
Indication LWA
Description LOW WATER
Note It warns during the time entered in screen G16.9.
POWER ELECTRONICS V5 Operation Instructions V5IM01BI
ENGLISH
29
10. GENERAL INFORMATION SCREENS
The bottom line displays the General Information and parameter screens (G1 to G16).
The general information screens show information related to the motor and V5 status:
PHASE CURRENT
Screen 800A 800A 800A
Description L1, L2, L3 phase current.
Range 0 to 9999A
Units Amperes
Attribute Read only.
Function Shows the instantaneous current of the three incoming phases.
SUPPLY VOLTAGE
Screen 380V 380V 380V
Description L1-L2, L2-L3, L1-L3 Line voltage.
Range 0 to 999
Units Volts
Attribute Read only.
Function Shows the line-to-line input voltage.
SUPPLY FREQUENCY, MOTOR COS PHI
Screen Fr=50Hz Cos=0.85
Description Supply frequency and actual motor phi cosine.
Range 0 to 99Hz, 0 to 1
Units Hertz. Cos Phi
Attribute Read only.
Function Shows the supply frequency and cos phi of the motor.
NOTE: This screen is only visible while the motor is running.
ACTIVE POWER, MOTOR TORQUE
Screen P=450kW Pr=99%
Description Active power, motor torque.
Range 1 to 999kW,0 to 999%
Units kilowatts, percentage of nominal motor torque.
Attribute Read only.
Function Shows the instantaneous kilowatts and percentage of nominal motor torque.
NOTE: This screen is only visible while the motor is running.
RELAY STATUS
Screen RELAYS 1 2 3 0 0 0
Description Status of relay 1, 2, 3.
Range 0 de-energised, X energised.
Units none
Attribute Read only.
Function Shows the relay status if the relays are energised (X) or de-energised (0).
DIGITAL INPUTS
Screen DIG INPUT= 0 0 0 0 0 F
Description Digital inputs 1, 2, 3, 4, 5 & PTC status.
Range 0 =open, X =closed. K = PTC ok, F = fault in PTC wiring.
Units None.
Attribute Read only.
Function Shows status of the digital inputs and the status of the PTC input.
Reference table to digital inputs & motor PTC :
1. Digital Input 1 (Terminal T11) 0 open, X closed
2. Digital Input 2 (Terminal T12) 0 open, X closed
3. Digital Input 3 (Terminal T13) 0 open, X closed
4. Digital Input 4 (Terminal T14) 0 open, X closed
5. Digital Input 5 (Terminal T15) 0 open, X closed
6. Input to motor PTC (Terminal T16 and T17) k = o.k., F = fault
30
POWER ELECTRONICS V5 Operation Instructions V5IM01BI
MOTOR OVERLOAD STATUS
Screen O/L STATUS=0%
Description Motor Overload status.
Range 0 to 100%
Attribute Read only.
Function When the motor current is lower than the overload current set at G3.2, the overload status
is 1%. As soon as the current increases above the overload current, the overload factor
begins to increase, the more the difference is, the faster the overload factor grows, until
this reaches 100%, when the soft starter will trip and show overload fault.
ANALOGUE INPUT 1 STATUS
Screen AI1=0.00mA = 0%
Description Analogue input 1 value, value in user units. The value could be amps or volts depending
on the option selected at G6.8, 0 or 1 for Amps and 2 for Volts. The user unit should be
Bar, ºC, m, % and is selected from G6.10.
Range 0.0 to 10.0V/ 0 to 20mA/ 4.0 to 20.0mA.
Units Volts or mA, user selectable units.
Attribute Read Only.
Function Shows the value of analogue Input 1 (volts, mA) according to the option selected at G6.8,
and the value in user units according to the option selected at G6.10 and with the scale
selected at G6.9.
ANALOGUE INPUT 2 STATUS
Screen AI2=0.00mA = 0%
Description Analogue input 2 status, value in user units.
Range 0.0 to 10.0V/ 0 to 20mA/ 4.0 to 20.0mA.
Units Volts or mA, User selectable units.
Attribute Read Only.
Function Shows the value at the Analogue Input 2 (volts, mA) according to the option selected at
G6.11, and the value in user units according to the option selected at G6.13 and with the
scale selected at G6.12.
ANALOGUE OUTPUT 1 STATUS
Screen AO1=0.00mA =0%
Description Status of the Analogue Output 1. Analogue Output value in absolute units, value in
percentage of the Analogue output range.
Range 0.0/4.0 a 20.0mA
Units Milliamps, percentage relative to the Analogue output. range.
Attribute Read only.
Function Displays the absolute value of the Analogue output 1, in real units and percentage over the
range of the Analogue output 1.The Analogue output should be related to the source
selected at G7.4
SOFTWARE AND HARDWARE REVISION
Screen S/W 2.1 H/W 2.0
Description Software and Hardware revision.
Function Displays the actual software (S/W) and hardware (H/W) revision.
POWER ELECTRONICS V5 Operation Instructions V5IM01BI
ENGLISH
31
11. COMMISSIONING SCREENS
All those parameters displayed in the V5 are organised in various groups (G1 to G16). By pressing the “*” key it is
possible to open each individual screen group.
R RUN 800A 380V RANGE
G1 MENU OPTIONS
1 LOCK PARAM=NO YES/NO
2 PASSWORD=0 OFF, 000 to 9999
3 WRONG P/W=XXXX 0000 to 9999
4 LANGUE=ENGLISH
5 INITIALISE=NO YES/NO
6 COMMISSION=YES YES/NO
G2 NAMEPLATE
1 ISTARTER=_ _ _A 7, 17, 30, …1600
2 I MOTOR=_ _ _ _A 1 to 1600
3 V MOTOR=2
4 P MOTOR=_ _ _Kw 4 to 999
5 COS PHI M=85% 40% to 99%
6 FREQ=50Hz
ENGLISH
ESPANOL
DEUTSCH
1 220_240
2 380_440
3 460_525
4 660_690
50 Hz
50Hz/60Hz
G3 PROTECTIONS
1 PHASE SEQUEN=2
2 OV LOAD=800A 0,6 to 1,5 x In
3 OV/LOAD T=5 1 to 10
4 OVL FAC=100% 100 to 500%
5 MOTOR PTC=NO YES/NO
6 UNLOAD=0.0A 0 to 0,9 x In
7 UNLOAD T=0FF 0 to 99 s, OFF
8 SHRPIN=OFF 0,6 to 1,2 x In, OFF
9 ASYM I ENAB=Y YES / NO
10 UNDER V=320V
11 U/V DELAY=5s 0 to 10, OFF
12 OVERVOLT=440V
13 O/V DELAY=5s 0 to 10 s, OFF
14 START LIMIT=3 1 to 10
1 NO SEQ PROTECT
2 L1 L2 L3 SEQ
3 INVERSED SEQ
162 to 208V @ 220V
280 to 360V @ 400V
350 to 450V @ 500V
508 to 653V @ 690V
231 to 266V @ 230V
400 to 460V @ 400V
500 to 575V @ 500V
726 to 835V @ 690V
15 STR/ INT=15Min 0 to 60 Min., OFF
G4 ACCELERATION
1 STR DELAY=0s 0 to 600
2 PULS TORQ=50% 50 to 100%
3 PULS TQ T=OFF 0,1 to 0.9, OFF
4 INIT TORQ=35% 30 to 99%
5 INIT TQ T=1s 0 to 10
6 ACEL TIME=6s 0 to 180
7 I LIMIT=2800A 1.5 to 5 x In
G5 DECELERATION
1 FREWEL STP=YES YES /NO
2 DECL TIME=12s 1 to 180
3 DEC MD SEL=1
4 HAMR FACT=75% 1 to 99%
5 MINI TORQ=1% 1 to 99
G6 INPUTS
1 OPER MODE=1
2 LOCAL RESET=Y YES/NO
3 DINPUT1 SEL=4
4 DINPUT2 SEL=0
5 DINPUT3 SEL=0
6 DINPUT4 SEL=0
7 DINPUT5 SEL=0
8 ANI1 FORMAT=1
9 AI1 RANGE 0_10 0 to 999
10 AI1 UNITS=OFF Bar, ºC, m
11 ANI2 FORMAT=1
12 AI2RANGE 0_10 0 to 999
1 NORMAL CURVE
2 HAMMER PREVENT
0 DISABLE
1 LOCAL
2 REMOTE
3 SERIAL COMMS
4 LOCAL JOG L/S
5 PUMP CTRL-1
0 UNUSED
1 START
2 STOP PUSH BUTON
3 STOP-RESET N/C
4 START-STOP N/O
5 RESET N/C
6 LOW SPEED (+)
7 LOW SPEED (-)
8 DC BREAK
9 DUAL SETTING
10 EXTERNAL TRIP
0 0_20mA
1 4_20mA
2 0_10V
0 0-20mA
1 4-20mA
2 0-10V
32
POWER ELECTRONICS V5 Operation Instructions V5IM01BI
13 AI2 UNITS=OFF Bar, ºC, m
G7 OUTPUTS
1 REL1 SEL ON=14
2 REL2 SEL ON=15
3 REL3 SEL ON=9
4 ANLOG1 SEL=0
5 AO1 FORMAT=0
6 AO1 LOW=0%
7 AO1 HIGH=100%
0 ALWAYS OFF
1 ALWAYS ON
2 OVLOAD WARNING
3 UNLOAD WARNING
4 OV VOL WARNING
5 UN VOL WARNING
6 COMPARATOR 1
7 COMPARATOR 2
8 COMPARATOR 3
9 FAULTS
10 NO FAULTS
11 SCR_S FAULT
12 FAULT RESET
13 STARTER READY
14 INSTANTANEOUS
15 BYPAS/REACTIV
16 DELAYED
17 HIGH PRESSURE
18 LOW PRESSURE
19 NO FLOW
20 LOW WATER
21 PUMP FAULT
0 UNUSED
1 MOTOR CURRENT
2 MOTOR POWER
3 MOTOR TORQUE
4 COSINUS PHI
5 INPUT VOLTAGE
6 ANALOG I1 ECHO
7 ANALOG I2 ECHO
0 0-20mA
1 4-20mA
0 to 500%
0 to 500%
14 OVLOAD2=800A 0,6 to 1,5 x In
15 OV/LOAD T2=5 1 to 10
16 OVL FAC2=100% 100 to 500%
17 MOTOR PTC2=N YES / NO
18 UNLOAD2=0.0A 0 to 0,9 x In
19 UNLOAD T2=OFF 0 to 99s, OFF
20 SHRPIN2=OFF 0,6 to 1,2 x In, OFF
21 ASYM I ENB2=N YES/NO
22 I MTR2=30A 9 to 1200
23 V MTR2=2
24 P MTR2=4.0Kw 4 to 999Kw
25 COS PHI 2=85% 0,40 to 0,99%
26 FREQ 2=50Hz
G9 COMPARATOR
1 COMPR1 SEL=1
2 COMP1 ON=100% 0 to 500%
3 COMP1 OFF=80% 0 to 500%
4 T COMP1 ON=5s 0 to 99
5 T COMP1 OFF=5s 0 to 99
G8 DUAL SETTING
1 DUALSETING=N YES/NO
2 PLS TORQ2=50% 50 to 500%
3 PLS TQ T2=OFF 0.1 to 0.9s, OFF
4 INIT TRQ2=30% 30 to 99%
5 INIT TQ T2=1s 0 to 10
6 ACC TIME2 =12s 0 to 180
7 I LIMIT2=2800A 1.5 to 5 x In
8 FREWEL STP2=N YES / NO
9 DEC TIME2=12s 0 to 180
10 DEC MD SEL2=1
11 HAMR FAC2=75% 1 to 99
12 MINI TRQ2=1% 1 to 99%
13 PHASE SEQ2=2
POWER ELECTRONICS V5 Operation Instructions V5IM01BI
1 NORMAL
2 HAMMER PREVENT
1 NO SEQ PROTECT
6 COMPR2 SEL=1
7 COMP2 ON=100% 0 to 500%
8 COMP2 OFF=80% 0 to 500%
9 T COMP2 ON=5s 0 to 99
10 TCMP2 OFF=5s 0 to 99
11 CMPR3 SEL=1
2 L1 L2 L3 SEQ
3 INVERSED SEQ
1 220_240
2 380_440
3 460_525
4 660_690
50 Hz
50Hz/60Hz
0 UNUSED
1 MOTOR CURRENT
2 MOTOR POWER
3 MOTOR TORQUE
4 COSINUS PHI
5 INPUT VOLTAGE
6 ANALOG INPUT 1
7 ANALOG INPUT 2
8 O/LOAD STATUS
0 UNUSED
1 MOTOR CURRENT
2 MOTOR POWER
3 MOTOR TORQUE
4 COSINUS PHI
5 INPUT VOLTAGE
6 ANALOG INPUT 1
7 ANALOG INPUT 2
8 O/LOAD STATUS
0 UNUSED
1 MOTOR CURRENT
2 MOTOR POWER
3 MOTOR TORQUE
4 COSINUS PHI
5 INPUT VOLTAGE
ENGLISH
33
6 ANALOG INPUT 1
7 ANALOG INPUT 2
8 O/LOAD STATUS
12 CMP3 ON=100% 0 to 500%
13 CMP3 OFF=80% 0 to 500%
14 T CMP3 ON=5s 0 to 99
15 TCMP3 OFF=5s 0 to 99
G10 FAULT HISTOR
1 NO FAULT LAST FAULT=F0
2 NO FAULT FOURTH FAULT=F0
3 NO FAULT THIRD FAULT=F0
4 NO FAULT SECOND FAULT=F0
5 NO FAULT FIRST FAULT=F0
6 DELET FAULTS=N YES/NO
G11 STATIST INFO
1 STARTS100000
2 STARTS200000
3 DEL STARTS2=NO
4 H1=00000h:00m
5 H2=00000h:00m
6 DEL HOURS2=NO
7 TOTAL FLT=00
8 FAULT2=0
9 DEL FAULT2=NO
10 KWH=000000
G12 LOW SPEED
1 L/S ACC-DEC =N YES / NO
2 L SPD TORQ =30% 30 to 99%
3 L.S MAX T =0s 0 to 60
4 L.S ACL T=0s 0 to 60, OFF
5 L.S DEC T=0s 0 to 60, OFF
G13 DC BRAKE
1 DCBRAK SEL=NO YES / NO
2 DC BRAK I=50% 30 to 99%
3 DC BRAKE T=0s 0 to 99s
4 EXTERNAL B=NO YES / NO
G14 SERIAL COMMS
1 COM TIME O=OFF OFF, 0 a 25
2 COM ADRESS=10 0 to 240
3 BAUD COM=OFF
4 EVEN PARITY=N
OFF, 1200, 2400, 4800, 9600
G15 AUTO RESET
1 AUTO RESET=NO YES / NO
2 ATTEMP NUMBR=5 1 to 5
3 R STR DEL=5s 5 to 120s
4 RS COUNT=15Min 1 to 60
5 F1 AUTO RST=0
6 F2 AUTO RST=0
7 F3 AUTO RST=0
8 F4 AUTO RST=0
G16 PUMP CONTROL 1
1 SET IT = 000Hrs
2 I TIME = 000Hrs
3 START MODE = 0
4 HI PR DEL = 00s
5 L PR DEL= 0000s
6 L PR BYP = 0000s
7 FLO BYP = 0000s
8 FLO DEB = 00s
9 LO WTR DEL = 00s
NO=NO PARITY
YES=EVEN PARITY
0 NO AUTO RESET
1 PHAS MISING
2 WRONG PH/SQ
3 ASYM CURR
4 OVER LOAD
5 UNDER LOAD
6 STARTER OVT
7 MOTOR PTC
8 SHEAR PIN
9 OVER VOLT
10 UNDER VOLT
11 SCR_1 FAULT
12 SCR_2 FAULT
13 SCR_3 FAULT
14 SCR_S FLT
15 EXCESIV LS T
16 COMMS T/OUT
17 EXTERN TRIP
18 CUR FLT
19 CUR2 FLT
20 ALL THE FLTS
34
POWER ELECTRONICS V5 Operation Instructions V5IM01BI
12. V5 CHARACTERISTICS CONFIGURATIONS
12.1 ADJUSTMENTS.
Load Type Pumps Light Medium Heavy High inertia
G 3.2 (Overload)
G 3.3 (C.Over)
G3.4 (F.Over)
G4.4 (Init torq)
G4.5(Init tq t)
G4.6 (Acel time)
G4.7 (I Limit)
G5.1 (Stop Rot)
G5.2(Decel time)
In Motor In Motor In Motor In Motor In Motor
5 5 5 5 5
100% 100% 100% 110% 120%
35% 35% 40% 50-60% 40-50%
0 0 0 1 1
3-5s 4-6s 4-6s 6-8s 8-20s
3,5 In 3-3,5 In 3,5-4 In 4-5 In 2,5-3.5 In
N S S S S
5-10s - - - -
12.2 RECOMMENDED POWER INSTALLATION
Failure relay controls the coil connection of the circuit breaker, in case of equipment failure, the motor starter will
disconnect the main power supply.
12.3 OPERATION MODE
A) Control Terminals.
See draw page 17 of this Operation Instructions.
B) Start and stop from display.
Screen 1 of group 6 must be adjusted in local. G6.1= LOCAL
With Star-pushbutton the motor will be started and with Stop/Reset-pushbutton the motor will be stopped.
POWER ELECTRONICS V5 Operation Instructions V5IM01BI
ENGLISH
35
C) Start and stop using a free potencial contact.
G6.1 = Remote.
G6.3 = 3 DIGITAL INPUT1=4 / START / STOP (T11).
G6.4 = 4 DIGITAL INPUT2=5 / RESET (T12).
D) Start and stop using pushbuttons
G6.1 = Remote.
G6.3 = 3 DIGITAL INPUT1=1 / START (T11).
G6.4 = 4 DIGITAL INPUT2=2 / STOP (T12).
G6.5 = 5 DIGITAL INPUT3=5 / RESET (T13).
36
POWER ELECTRONICS V5 Operation Instructions V5IM01BI
13. COMMISIONING CONFIGURATION RECORD
DIGITAL SOFT STARTER: V5
SERIAL Nº: MODEL: SERIE
APPLICATION : SERIE
DATE:
CUSTOMER :
SCREENS
RANGE
DEFAULT RECORD 1 RECORD 2
G1 MENU OPTIONS
1 LOCK PARAM=
2 PASSWORD=
3 WRONG P/W=
4 LANGUE=
5 INITIALISE=
6 COMMISSION=
G2 NAMEPLATE
1 ISTARTER=
2 I MOTOR=
3 V MOTOR=
4 P MOTOR=
5 COS PHI M=
6 FREQ=
G3 PROTECTIONS
1 PHASE SEQUEN=
2 OV LOAD=
3 OV/LOAD T=
4 OVL FAC=
5 MOTOR PTC=
6 UNLOAD=
7 UNLOAD T=
8 SHRPIN=
9 ASYM I ENB=
10 UNDER V=
11 U/V DELAY=
12 OVERVOLT=
13 O/V DELAY=
14 START LIMIT=
15 STR/ INT=
G4 ACCELERATION
1 STR DELAY=
2 PULS TORQ=
3 PULS TQ T=
4 INIT TORQ=
5 INIT TQ T=
6 ACEL TIME=
7 I LIMIT=
Yes/No
0000-9999
0000-9999
Span., Eng., D
Yes/No
Yes/No
9 - 1600
9 - 1600
1/2/3/4
0 - 999
0,05 – 1,00
50/60
1/2/3
0,5-1,5 I
100-500%
0,7-1,2/Off
0,1-0,9/Off
1.5 - 5 x In
V5
1-10
Yes/No
0-0,8
0-99/Off
Yes/No
162-450
0-10/Off
254-575
0-10/Off
1-10
0-60/Off
0-600
50-99%
0-100%
0-99
0-180
N0
0
XXXX
ENGLISH
NO
YES
_ _ _A*
_ _ _A *
2*
_ _ _KW
85%
50Hz
2*
1 x I
5
100%
N
0.0A
OFF
OFF
YES
320V
5s
440V
5s
3
15Min
0s
50%
OFF
35%
1s
6s
2800A
POWER ELECTRONICS V5 Operation Instructions V5IM01BI
ENGLISH
37
SCREENS
G5 DECELERATION
1 FREWEL STP=
2 DECL TIME=
3 DEC MD SEL=
4 HAMR FACT=
5 MINI TORQ=
G6 INPUTS
1 OPER MODE=
2 LOCAL RESET=
3 DINPUT1 SEL=
4 DINPUT2 SEL=
5 DINPUT3 SEL=
6 DINPUT4 SEL=
7 DINPUT5 SEL=
8 ANI1 FORMAT=
9 AI1 RANGE=
10 AI1 UNITS=
11 ANI2 FORMAT=
12 AI2RANGE=
13 AI2 UNITS=
G7 OUTPUTS
1 REL1 SEL ON=
2 REL2 SEL ON=
3 REL3 SEL ON=
4 ANLOG1 SEL=
5 AO1 FORMAT=
6 AO1 LOW=
7 AO1 HIGH=
G8 DUAL SETTING
1 DUALSETING=
2 PLS TORQ2=
3 PLS TQ T2=
4 INIT TRQ2=
5 INIT TQ T2=
6 ACC TIME2=
7 I LIMIT2=
8 FREWEL STP2=
9 DEC TIME2=
10 DEC MD SEL2=
11 HAMR FAC2=
12 MINI TRQ2=
13 PHASE SEQ2=
14 OV LOAD2=
15 OV/LOAD T2=
16 OVL FAC2=
17 MTR PTC2=
18 UNLOAD2=
RANGE
Yes/No
0-180
1/2
0-100%
0-80%
1/2/3/4/5
Yes/No
0-10
0-10
0-10
0-10
0-10
0/1/2
0-100
Off/Bar/°C/m
0/1/2
0-100
Off /Bar/°C/m
1-21
1-21
1-21
0-7
0/1
0-500
0-500
Yes/No
50-99%
0,1-0,9/Off
0-100%/Off
0-99
0-180
1-5 I
V5
Yes/No
0-180
1/2
0-99
1-99%
1/2/3
0,6-1,5 I
1-10
100-500%
Yes/No
0-0,9
DEFAULT RECORD 1 RECORD
v5
YES
12s
1*
75%
1%
1*
Y
4*
0*
0*
0*
0*
1
0-10
OFF
1
0-10
OFF
14*
15*
9*
0*
0*
0%
100%
NO
50%
OFF
30%
1s
12s
2800A
N
12s
1
75
1%
2s
800A
5
100%
N
0.0A
2
38
POWER ELECTRONICS V5 Operation Instructions V5IM01BI
SCREENS
RANGE
DEFAULT RECORD 1 RECORD 2
19 UNLOAD T2=
20 SHRPIN2=
21 ASYM I ENB2=
22 I MTR2=
23 V MTR2=
24 P MTR2=
25 COS PHI 2=
26 FREQ 2=
G9 COMPARATORS
1 COMPR1 SEL=
2 COMP1 ON=
3 COMP1 OFF=
4 T COMP1 ON=
5 T COMP1 OFF=
6 COMPR2 SEL=
7 COMP2 ON=
8 COMP2 OFF =
9 T COMP2 ON=
10 TCMP2 OFF=
11 CMPR3 SEL=
12 CMP3 ON=
13 CMP3 OFF=
14 T CMP3 ON=
15 TCMP3 OFF=
G10 FAULT HISTOR
1 LAST FAULT
2 FOURTH FAULT
3 THIRD FAULT
4 SECOND FAULT
5 FIRST FAULT
6 DELET FAULTS=
G11 STATIST INFO
1 STARTS1=
2 STARTS2=
3 DEL STARTS2=
4 H1=
5 H2 =
6 DEL HOURS2=
7 TOTAL FLT=
8 FAULT2=
9 DEL FAULT2=
10 KWH =
0-99/Off
0,7-1,2/Off
Yes/No
9-1200
1/2/3/4
0-999
40-99%
50/60
0-8
0-100%
0-100%
0-100
0-100
0-8
0-100%
0-100%
0-100
0-100
0-8
0-100%
0-100%
0-100
0-100
OFF
OFF
N
30A
2
4.0Kw
85%
50Hz
1*
100%
80%
5s
5s
1*
100%
80%
5s
5s
1*
100%
80%
5s
5s
F0
F0
F0
F0
F0
N
00000
00000
NO
00000h:00m
00000h:00m
NO
00
0
NO
000000
POWER ELECTRONICS V5 Operation Instructions V5IM01BI
ENGLISH
39
SCREENS
G12 SLOW SPEED
1 L/S ACC-DEC =
2 L SPD TORQ =
3 L.S MAX T =
4 L.S ACL T=
5 L.S DEC T=
G13 DC BRAKE
1 DCBRAK SEL=
2 DC BRAK I=
3 DC BRAKE T=
4 EXTERNAL B=
G14 SERIAL COMM
1 COM TIME O=
2 COM ADRESS=
3 BAUD COM=
4 EVEN PARITY=
G15 AUTO RESET
1 AUTO RESET=
2 ATTEMP NUMBR=
3 R STR DEL=
4 RS COUNT=
5 F1 AUTO RST =
6 F2 AUTO RST =
7 F3 AUTO RST =
8 F4 AUTO RST =
G16 PUMP CONTROL 1
1 SET IT =
2 I TIME =
3 START MODE =
4 HI PR DEL =
5 L PR DEL=
6 L PR BYP =
7 FLO BYP =
8 FLO DEB =
9 LO WTR DEL =
RANGE
Yes/No
0-99%
0-99/Off
0-99/ Off
0-99/ Off
Yes/No
0-100%
0-99/ Off
Yes/No
0-25/ Off
0-240
1200/2400/
4800/9600/ Off
Yes/No
Yes/No
1-5
5-120
1-60
0-20
0-20
0-20
0-20
0-60/INF
0-60/INF
0/1
0-60
0-3600
1-1800
0-1800
0-60
0-60
DEFAULT RECORD 1 RECORD
N
30%
0s
0s
0s
NO
50%
0s
NO
OFF
0
OFF
NO
NO
5
5s
15Min
0
0
0
0
000Hrs
000Hrs
0
00s
0000s
0000s
0000s
00s
00s
2
NOTE: Please, return this commissioning sheet to Power Electronics, it will be stored and help you in case of a need for
service or support.
Tel: +34 96 136 65 57; Fax: +34 96 131 82 01
40
POWER ELECTRONICS V5 Operation Instructions V5IM01BI
POWER ELECTRONICS ESPAÑA: C/ Leonardo da Vinci, 24-26 · 46980 · Parque Tecnológico · PATERNA · VALENCIA · ESPAÑA · Tel. 902 40 20 70 · Fax. +34 96 131 82 01
www.power-electronics.com
POWER ELECTRONICS DEUTSCHLAND Gmbh: Conradtystrasse, 41 · 90441 · Nürnberg · Tel +49 911 99 43 990 · Fax. +49 911 99 43 999
www.ped-gmbh.de
POWER ELECTRONICS reservs the right to modify whole or part of the content of this document at any time and without prior notice.
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