PowerDsine LX2206 User Manual

LX2206 EVALUATION BOARD USER GUIDE
LX2206 DUAL LEVEL BATTERY CHARGER
Copyright © 2002 Rev. 1.1, 2006-11-17
TM
Microsemi
Integrated Products
11861 Western Avenue, Garden Grove, CA. 92841, 714-898-8121, Fax: 714-893-2570
®
Page 1
LX2206 EVALUATION BOARD USER GUIDE
TABLE OF CONTENTS
Introduction ............................................................................................................................................................ 3
Schematic .............................................................................................................................................................. 4
IC Block Diagram................................................................................................................................................... 5
Evaluation Board Connections............................................................................................................................... 6
Typical Test Hookup .............................................................................................................................................. 7
PCB Layout Recommendations............................................................................................................................. 7
Evaluation Board Layout........................................................................................................................................ 8
Evaluation Board Bill of Materials.......................................................................................................................... 9
Copyright © 2002 Rev. 1.1, 2006-11-17
Microsemi
Integrated Products
11861 Western Avenue, Garden Grove, CA. 92841, 714-898-8121, Fax: 714-893-2570
Page 2
LX2206 EVALUATION BOARD USER GUIDE
INTRODUCTION TO PRODUCT
The LX2206 Evaluation Board is available from Microsemi for evaluating the performance of the LX2206 Battery Charger integrated circuit. The component sizes used on the evaluation board facilitate easy probing, however, in practice, smaller component sizes are recommended to minimize the circuit physical size.
EY FEATURES
K
Two independent programmable charge currents  0.5% Float voltage tolerance  Charging up to 1A.  Charging from USB port.  USB current compliance  Full battery Indicator  CC/CV w thermal Feedback  Battery temp monitor  Precision charge termination  Power Good Indicator
PPLICATIONS
A
MP3 player PDA PMC Digital Camera Charge cradle
ART SPECIFIC INFORMATION
P
Part Number Product
LX2206ILD
Dual Level Lithium Ion Battery Charger
TABLE 1 PART INFORMATION
IC EVALUATION BOARDS
LX2206ILD LX2206 EVAL KIT
TABLE 2 EVALUATION BOARD INFORMATION
Copyright © 2002 Rev. 1.1, 2006-11-17
Microsemi
Integrated Products
11861 Western Avenue, Garden Grove, CA. 92841, 714-898-8121, Fax: 714-893-2570
Page 3
LX2206 EVALUATION BOARD USER GUIDE
SCHEMATIC FOR LX2206 EVALUATION BOARD
STATUS
R6
PWR
GND
H
L
I PGM
OFF
ON
SHUTDOWN
C1
10uF
R1
1.00k
R2
1.00k
0.47u
R5
19.6k 110k
2 6
5 8 7
R4
Current Programming
1
C3
IN CMP
H/L SD
HCP LCP
LX2206
GND
BP
STAT
DCOK
TMP
BAT
3
4 9
10
2.49k
R3
2.49k
R7
2.49k
CHARGING
FULL
POWER ATTACHED
R9 Not
Used
R8
121k
R10
24.9k
RT1
BAT TEMP
C2 10uF
Battery Temperature Lockout Sensing
NTC
RTN
BAT+
RTN
BATTERY
Figure 1 – LX2206 Evaluation Board Schematic
Copyright © 2002 Rev. 1.1, 2006-11-17
Microsemi
Integrated Products
11861 Western Avenue, Garden Grove, CA. 92841, 714-898-8121, Fax: 714-893-2570
Page 4
LX2206 EVALUATION BOARD USER GUIDE
BLOCK DIAGRAM
­+
SD
ENABLE
DCOK
TMP
H/L
LCP
UVLO
CHARGE
CONTROL
IN
CHARGE TERMINATION CONTROL
COND. CURRENT
LOW CHARGING CURRENT
CONSTANT VOLTAGE CONTROL
TEMPERATURE CONTROL
CONDITIONING
THRESHOLD
STAT
BAT
Copyright © 2002 Rev. 1.1, 2006-11-17
HCP
GND
HIGH CHARGING CURRENT
Figure 2 – Simplified Block Diagram
Microsemi
11861 Western Avenue, Garden Grove, CA. 92841, 714-898-8121, Fax: 714-893-2570
Integrated Products
Page 5
LX2206 EVALUATION BOARD USER GUIDE
LX2206 EVAL CONNECTIONS
Connections: The LX2206 Evaluation Board has
one power input and one power output connection.
FUNCTION PIN NAME
Input Power PWR 5V +/- 0.65V
Input RTN GND 0V
Battery + BAT+ 0V to 4.3V
Battery - RTN 0V
Jumpers: The LX2206 Evaluation Board has two
position jumper blocks. The jumper can be moved to select either a high logic level or low logic level. It is also possible to remove the jumper and apply a voltage directly to the center pin of the jumper block.
Hookup: The following is a demonstration scenario
that can be used to evaluate the LX2206.
VOLTAGE
and the Negative terminal to the RTN terminal.
2) Apply a +5V power source to the PWR terminal and the power supply return to the GND terminal.
3) Move the SHUTDOWN jumper to the ON position.
4) The POWER ATTACHED and CHARGING LEDs should be lit when the battery is charging and the POWER ATTACHED and FULL LEDs should be lit when the battery is fully charged.
5) Monitor the charge current into the battery with a current probe.
6) Verify that the current changes levels between approximately 92mA and 460mA when the I PGM jumper is moved between its two positions.
7) Verify that moving the SHUTDOWN battery to the OFF position extinguishes the LEDs and terminates the charge cycle.
8) The thermal lockout can be tested by removing RT1 and replacing it with a variable resistor to simulate the resistance of RT1 under extreme hot and cold conditions.
1) Apply the single cell Lithium Ion or Lithium polymer battery to the battery screw terminal block. Be sure to connect the positive terminal of the battery to the BAT+ terminal
Copyright © 2002 Rev. 1.1, 2006-11-17
11861 Western Avenue, Garden Grove, CA. 92841, 714-898-8121, Fax: 714-893-2570
Microsemi
Integrated Products
Page 6
LX2206 EVALUATION BOARD USER GUIDE
LX2206 TYPICAL TEST HOOKUP
BAT TEMP
NTC
RTN
INTEGRATED PRODUCTS
RT1
R8R9R10
-
3
Single Cell
Lithium Ion
Battery
+
RTN
BAT+
R4
R5
C2
R1
BATTERY
1
LX2206
PWR
+
5V Power
Supply
GND
STATUS
CHARGING
R6
C3
FULL
LX2206 DUAL LEVEL LITHIUM-ION
C1
-
Figure 3 – LX2206 Typical Test Hookup
BATTERY CHARGER EVAL PCB
PCB
LAYOUT RECOMMENDATIONS
It is recommended that C1 and C2 be located within 1cm of the LX2206. The CMP capacitor should be located close to the IN and CMP pins. Also the high impedance summing node connecting to the TMP pin should be kept relatively short to prevent the coupling of noise into this node. It is important that the LX2206
have a good thermal path to ambient to dissipate heat. The simplest way to do this is to heatsink the LX2206 bottom pad directly to the ground plane by placing 4 or more vias in the ground pad directly under the LX2206 footprint.
R2
R3
R7
POWER
ATTACHED
3
L
H
I PGM
1
1
13
3
313
ON
OFF
1
1
SHUTDOWN
Copyright © 2002 Rev. 1.1, 2006-11-17
Microsemi
Integrated Products
11861 Western Avenue, Garden Grove, CA. 92841, 714-898-8121, Fax: 714-893-2570
Page 7
LX2206 EVALUATION BOARD USER GUIDE
LX2206 PRINTED CIRCUIT BOARD LAYOUT
BAT TEMP
NTC
RTN
INTEGRATED PRODUCTS
RT1
R8R9R10
3
3
RTN
BAT+
1
PWR
GND
STATUS
BATTERY
C2
LX2206
C1
CHARGING
C3
R6
FULL
R5
R4
R1
R2
R3
R7
POWER
ATTACHED
L
H
I PGM
1
1
13 3
313
ON
OFF
1
1
SHUTDOWN
LX2206 DUAL LEVEL LITHIUM-ION
BATTERY CHARGER EVAL PCB
Figure 4 – LX2206 Evaluation Board Layout
Copyright © 2002 Rev. 1.1, 2006-11-17
Microsemi
Integrated Products
11861 Western Avenue, Garden Grove, CA. 92841, 714-898-8121, Fax: 714-893-2570
Page 8
LX2206 EVALUATION BOARD USER GUIDE
LX2206 EVALUATION BOARD BILL OF MATERIALS
Line Item
1 Microsemi IC – Dual Level Li-Ion Charger 2 LED - Amber 3 LED - Red 4 LED - Green 5 Thermistor – NTC, 100k 6 Terminal Block 2 position/ 7mm spacing 7 Header 3 pin 0.100in spacing I PGM, SHUTDN 2
8 Header 2 pin 0.100in spacing BAT TEMP 1
9 Header 1 pin PWR, GND 2 10 Jumper, 2 Pos, 0.100 inch spacing I PGM, SHUTDN 2 11 Printed Circuit Board
Part Description Manufacturer & Part # Case
MISCELLANEOUS COMPONENTS
MICROSEMI LX2206ILD PANASONIC LNJ414K8YRA PANASONIC LNJ214K8ARA PANASONIC LNJ314G8TRA VISHAY NTHS0402N01N1003J OST OST/2/7.0
MICROSEMI SGE#3541 X1
Reference
Designators
3x3 MLP U1 1
0603 CHARGING 1 0603 FULL 1 0603 POWER ATTACH 1 0402 RT1 1
BATTERY 1
1
CAPACITORS
Line Item
1 Capacitor, X5R, 10uF, 10V, 10%
2 Capacitor, X7R, 0.47uF, 16V, 20%
Part Description Part Number Case
TAIYO YUDEN LMK316BJ106KD-T TAIYO YUDEN EMK212BJ474KD-T
1206 C1,2 2 0805 C3 1
Reference
Designators
RESISTORS
Line Item
1 Resistor, 1.00K, 1%, 1/10W
2 Resistor, 2.49K, 1%, 1/10W
3 Resistor, 110K, 1%, 1/10W
4 Resistor, 19.6K, 1%, 1/10W
5 Resistor, 121K, 1%, 1/10W
6 Resistor, 24.9K, 1%, 1/10W
Part Description Part Number Case
PANASONIC ERJ-6ENF1001V PANASONIC ERJ-6ENF2491V PANASONIC ERJ-6ENF1103V PANASONIC ERJ-6ENF1962V PANASONIC ERJ-6ENF1213V PANASONIC ERJ-6ENF2492V
0805 R1,2 2 0805 R3,6,7 3 0805 R4 1 0805 R5 1 0805 R8 1 0805 R10 1
Reference
Designators
Qty
Qty
Qty
Copyright © 2002 Rev. 1.1, 2006-11-17
Microsemi
Integrated Products
11861 Western Avenue, Garden Grove, CA. 92841, 714-898-8121, Fax: 714-893-2570
Page 9
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